PKP DG08, DG04, DG06 Instruction Manual

Instruction Manual
DG08
Sight Flow Indicator with ball
PKP Prozessmesstechnik GmbH
Borsigstraße 24
D-65205 Wiesbaden-Nordenstadt
Tel.: ++49-(0)6122-7055-0
Email: info@pkp.de
Table of Contents
Safety Information..................................................................................................................2
Functional description............................................................................................................3
Maintenance and care...........................................................................................................3
Safety Information
General Instructions
To ensure safe operation, the device should only be operated according to the specifica ­tions in the instruction manual. The requisite Health & Safety regulations for a given application must also be observed. This statement also applies to the use of accessories. Every person who is commissioned with the initiation or operation of this device must have read and understood the operating instructions and in particular the safety instructions!
The liability of the manufacturer expires in the event of damage due to improper use, non­observance of this operating manual, use of insufficiently qualified personnel and unau­thorized modification of the device.
Proper Usage
The flow indicators of the series DG08 are used for the optical control of liquids and gases. Any other use of the device is prohibited and outside the scope of application.
In particular, applications in which shock loads occur (for example, pulsed operation) should be discussed and checked in advance with our technical staff.
The devices of the DG08 series should not be used as sole monitoring devices in order to detect or even avoid dangerous operating states in plants and machines. The plant or machine itself must be planned and constructed in such a way that critical conditions which pose a danger to man and the environment are excluded from the outset
Dangerous substances
For dangerous media such as e.g. Oxygen, Acetylene, flammable or toxic substances as well as refrigeration systems, compressors, etc. must comply with the relevant regulations beyond the general rules.
Qualified Personnel
The devices of the DG08 may only be installed by trained, qualified personnel who are able to mount the devices correctly. Qualified personnel are persons, who are familiar with assembling, installation, placing in service and operating these devices and who are suit ­ably trained and qualified.
DG08 Instruction manual 04/2019 page 2
Inward Monitoring
Please check directly after delivery the device for any transport damages and deficiencies. Additional with reference to the accompanying delivery note the number of parts must be checked. Claims for replacement or goods which relate to transport damage can only be considered valid if the delivery company is notified without delay.
Functional description
The flow indicators of the DG08 series are used to monitor gaseous, liquid or aggressive media. The medium enters the valve body and lifts the Teflon ball resting in the valve seat.
Maintenance and care
Due to the small number of moving parts, the units require very little maintenance. How­ever, regular functional checks and maintenance not only increase the service life and functional reliability of the device, but also that of the entire system.
The maintenance intervals depend on the contamination of the medium.
DG08 Instruction manual 04/2019 page 3
Flow Measurement and Monitoring
DG08
Ball-Type Flow Indicator
for liquids and gases
robust stainless steel design
max. temperature 200 °C
max. pressure 16 bar
for horizontal installation
for nominal pipe sizes
from 1/4“ to 1 1/2“
Description:
The DG08 mechanical flow indicator is used for visual verifica ­tion of the flow of liquids or gases. The liquid or gas being monitored lifts the PTFE ball from its valve seat. As the flow increases, the ball in the domed sight glass becomes increas­ingly visible. These devices are made of high-quality materials, allowing them to be used with a great variety of liquids or gases.
Typical application:
DG08 mechanical flow indicators are used to monitor the flow of liquid or gaseous media. These devices are especially suited for use in industrial systems and for process monitoring as well as for basic monitoring of compressors, ventilators, fans and many other types of similar equipment.
PKP Process Instruments Inc.
10 Brent Drive Hudson, MA 01749
S +1-978-212-0006 • T +1-978-568-0060
info@pkp-usa.com • www.pkp-usa.com
PKP Prozessmesstechnik GmbH
Borsigstr. 24 • D-65205 Wiesbaden
S +49 (0) 6122-7055-0 • T +49 (0) 6122 7055-50
info@pkp.de • www.pkp.de
180724
Models:
Material: housing from stainless steel
Flow rates:
Ball /
initial movement
Ball /
fully visible
Connection
water
[l/min]
air
[l/min]
water
[l/min]
air
[l/min]
G 1/4
0,1 2,5 1 9
G 3/8
0,1 3 1 10
G 1/2
0,1 10 1 50
G 3 /4
2,4 60 5,2 100
G 1
2,7 75 5,5 100
G 1 1/4
11 100 16 180
G 1 1/2
16 110 21 180
Dimensions:
Connection
A [mm] B [mm] C [mm]
Weight
[kg]
G 1/4 76 63 79
0,72
G 3/8 76 63 79
0,69
G 1/2 76 63 79
0,65
G 3 /4 89 63 95
1,3
G 1 89 63 95
1,25
G 1 1/4 117 75 125
2,5
G 1 1/2 117 75 125
2,35
Order Code:
Order number: DG08.
Ball-type flow indicator
E. 10. 0
Material:
E = stainless steel
Connection:
08 = G ¼ female thread 08N = 1/4“ NPT 10 = G 3/8 female thread 10N = 3/8“ NPT 15 = G 1/2 female thread 15N = 1/2“ NPT 20 = G 3/4 female thread 20N = 3/4“ NPT 25 = G 1 female thread 25N = 1“ NPT 32 = G 1 1/4 female thread 32N = 1 1/4“ NPT 40 = G 1 1/2 female thread 40N = 1 1/2“ NPT
Options:
0 = without 1 = please specify in plain text
Technical Data:
Max. pressure: 16 bar Max. media­temperature: 200 °C
Materials:
Housing: stainless steel 1.4408, ASME 316,
ASTM - A - 351 CF8M
Housing cover: stainless steel Sight class: borosilicate glass Pins: stainless steel Kugel: PTFE O-Ring: FKM Dichtung: Klingersil C-4400
(non-wetted part)
Installation position: for horizontal installation only
Maximum flow velocity with liquids should not be more than 3 m/s.
PKP Process Instruments Inc.
10 Brent Drive Hudson, MA 01749
S +1-978-212-0006 • T +1-978-568-0060
info@pkp-usa.com • www.pkp-usa.com
PKP Prozessmesstechnik GmbH
Borsigstr. 24 • D-65205 Wiesbaden
S +49 (0) 6122-7055-0 • T +49 (0) 6122 7055-50
info@pkp.de • www.pkp.de
Flow
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