Pixsys ATR142, ATR142-ABC, ATR142-ABC-T User Manual

Page 1
ATR142
Page 2
Summary
1 Introduction........................................................................................................3
2 Model Identification............................................................................................3
3 Technical Data...................................................................................................4
3.1
General Features........................................................................................4
3.2
Hardware Features.....................................................................................4
3.3
Software Features......................................................................................5
4 Dimensions and Installation...............................................................................5
5 Electrical wirings................................................................................................6
5.1
Wiring diagram ...........................................................................................6
6 Display and Key Functions................................................................................9
6.1
Numeric Indicators (Display)......................................................................9
6.2
Meaning of Status Lights (Led) ................................................................10
6.3
Keys..........................................................................................................10
7 Controller Functions......................................................................................... 11
7.1
Modifying Main Setpoint and Alarm Setpoint Values...............................11
7.2
Auto-Tune.................................................................................................11
7.3
Manual Tuning..........................................................................................11
7.4
Automatic Tuning......................................................................................12
7.5
Soft Start...................................................................................................12
7.6
Automatic/Manual Regulation for % Output Control ................................12
7.7
Pre-Programmed Cycle............................................................................13
7.8
Memory Card (optional)............................................................................14
7.9
Loading default values..............................................................................15
8 LATCH ON Functions......................................................................................15
8.1
Digital Input Functions..............................................................................17
8.2
Dual Action Heating-Cooling....................................................................18
9 Serial Communication...................................................................................... 20
9.1
Slave.........................................................................................................20
9.2
Master.......................................................................................................24
10 Configuration ...................................................................................................26
10.1 Modify Configuration Parameter...............................................................26
11 Table of Configuration Parameters..................................................................27
12 Alarm Intervention Modes................................................................................39
13 Table of Anomaly Signals................................................................................44
14 Summary of Configuration parameters............................................................45
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3
1
Introduction
Thank you for choosing a Pixsys controller. With the ATR142 model Pixsys makes available in a single device all the resources relevant to sensor input and actuators command, in addition to the extended power range 24…230 Vac/Vdc. With 17 sensors to select and outputs configurable as relay or SSR command, the user or retailer can reduce warehouse stock by rationalising investment and device availability. The series is completed with models equipped with serial communication RS485 Modbus. The configuration is further simplified by the Memory cards which are equipped with internal battery and therefore don’t require cabling to power the controller.
2
Model Identification
The range of ATR142 controllers comes in two versions. Refer to the table below to easily select your preferred model.
Models available, with power 24…230 Vac/Vdc +/-15% 50/60Hz – 3,5VA ATR142-ABC
2 relays (8A+5A) + 1 Ssr
ATR142-ABC-T
1 relays 8A + 1 Ssr + Rs485
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4
3
Technical Data
3.1 General Features
Displays
4 0.40 inch displays + 4 0.30 displays
Operating
temperature
0-45°C, humidity 35..95uR%
Sealing
IP65 front panel (with gasket) IP30 casing and IP20 terminals
Material
Polycarbonate UL94V0 self-extinguishing
Weight
100 g
3.2 Hardware Features
Analogue
input
1: AN1 Configurable via software
Input
Thermocouple type K, S, R, J Automatic compensation of cold junction from 0°C to 50°C. Thermoresistance: PT100, PT500, PT1000, Ni100, PTC1K,
NTC10K (β 3435K) Linear: 0-10V, 0-20 or 4-20mA, 0-40mV Potentiometers: 6K, 150K,
Tolerance (25°C) +/-0.2 % ± 1 digit for thermocouple input, thermo resistance and V/mA. Cold junction accuracy 0.1°C/°C
Relay
output
2 relays (Atr142-ABC) 1 relay (Atr142-ABC-T)
Configurable as command and/or alarm output
Contacts: Q1 – 8A-250V~ Q2 – 5A-250V~
SSR output
1 SSR Configurable as command output and/or alarm output.
12Vdc/30mA
Supply
Power supply
24..230 Vac/Vdc +/-15% 50/60Hz
Power consumption
3.5VA
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5
3.3 Software Features
Regulation algorithms
ON-OFF with hysteresis.
P, PI, PID, PD with proportional time
Proportional band
0...9999°C or °F
Integral time
0,0...999,9 sec (0 excluded)
Derivative time
0,0...999,9 sec (0 excluded)
Controller functions
Manual or automatic Tuning, configurable alarms, protection of command and alarm setpoints, activation of functions via digital input, preset cycle with Start/Stop.
4
Dimensions and Installation
1 2 3
77 mm
3
5
m
m
53 mm
7
Page 6
6
5
Electrical wirings
Although this controller was designed to resist noises in industrial environments, pease notice following safety guidelines:
Separate the feeder line from the power lines.
Avoid placing near units with remote control switches,
electromagnetic contactors, high powered motors and in all instances use specific filters.
Avoid placing near power units, particularly if phase controlled.
5.1 Wiring diagram
The connections are reported below for the three models available.
PIXSYS ATR142-ABC
PTC/NTC
1 2 3 4 5
6789101112
PT/NI100/1K
2 wire 4/20mA
Power
Memory1
5A 230V
Resistive
1/8HP
Q2
8A 230V
Resistive
1/2HP
Q1
PTC/NTC
1 2 3 4 5
6789101112
PT/NI100/1K
2 wire 4/20mA
Power
Memory1
RS485
PIXSYS ATR142-ABC-T
8A 230V
Resistive
1/2HP
Q1
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Power
Switching power supply with extended range 24…230 Vac/dc ±15% 50/60Hz – 5,5VA.
AN1 Analogue Input
For thermocouples K, S, R, J.
Comply with polarity
For possible extensions, use a compensated
wire and terminals suitable for the thermocouples used (compensated)
When shielded cable is used, it should be grounded at one side only
For thermoresistances PT100, NI100
For the three-wire connection use wires with the same section
For the two-wire connection short-circuit terminals 10 and 12
When shielded cable is used, it should be grounded at one side only to avoid ground loop currents
1
2
3
For thermoresistances NTC, PTC, PT500, PT1000 e potentiometers
When shielded cable is used, it should be
grounded at one side only to avoid ground loop currents
For linear signals V/mA
Comply with polarity
When shielded cable is used, it should be
grounded at one side only to avoid ground loop currents
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8
Examples of Connection for linear input
For signals 0….10V Comply with polarity
For signals 0/4….20mA with three-wire sensor
Comply with polarity C=Sensor output B=Sensor ground A=Sensor power For signals 0/4….20mA with external power of sensor
Comply with polarity A=Sensor output B=Sensor round
For signals 0/4….20mA with two-wire sensor Comply with polarity
C=Sensor output A=Sensor power supply
Serial input
RS485 Modbus RTU communication
Do not use LT (line termination)
resistors
For networks with more than five
instruments supply in low voltage
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9
Relay Q1 Output
Capacity:
Q1 - 8A/250V~ for resistive loads Q2 - 5A/250V~ for resistive loads
SSR output
SSR command output 12V/30mA
Digital Input on ATR243-20ABC
Digital input using parameter . The use of digital input in this version is possible only with TC sensors, 0…10V, 0/4…20mA and 0…40mV
6
Display and Key Functions
1 2 3 M T R
87
6
2
1
9
10
12
11
6.1 Numeric Indicators (Display)
1
Normally displays the process. During the configuration phase, it displays the parameter being inserted.
2
Normally displays the setpoint. During the configuration phase, it displays the parameter value being inserted.
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6.2 Meaning of Status Lights (Led)
3
ON when the output command is on. For motorised valve command, led in on when valve is opening and blink when closing.
4
ON when alarm 1 is on.
5
ON when alarm 2 is on.
6
ON when the “Manual” function is on.
7
ON when the controller is running an “Autotune” cycle.
8
ON when the controller communicates via serial port.
6.3 Keys
9
Allows to increase the main setpoint.
During the configuration phase, allows to slide
through parameters. Together with the
S
E
T
key it
modifies them.
Pressed after the
S
E
T
key it allows to increase the
alarm setpoint.
10
Allows to decrease the main setpoint.
During the configuration phase, allows to slide
through parameters. Together with the
S
E
T
key it
modifies them.
Pressed after the
S
E
T
key it allows to decrease the
alarm setpoint.
11
S
E
T
Allows to display the alarm setpoint and runs the autotuning function.
Allows to vary the configuration parameters.
12
F
N
C
Allows to display the alarm setpoint and runs the autotuning function.
Allows to vary the configuration parameters.
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7
Controller Functions
7.1 Modifying Main Setpoint and Alarm Setpoint Values
The setpoint value can be changed from the keyboard as follows:
Press Effect Operation
1
or
Value on display 2 changes
Increases or decreases the main setpoint
2
S
E
T
Visualize alarm setpoint on display 1
3
o
Value on display 2 changes
Increases or decreases the alarm set point value
7.2 Auto-Tune
The Tuning procedure calculates the controller parameters and can be manual or automatic according to selection on parameter 46 .
7.3 Manual Tuning
The manual procedure allows the user greater flexibility to decide when to update PID algorithm work parameters. The procedure can be activated in two ways.
By running Tuning from keyboard:
Press the
F
N
C
key until display 1 shows the writing with
display 2 showing , press , display 2 shows . The led switches on and the procedure begins.
By running Tuning from digital input:
Select
on parameter 50
.
On first activation of digital input (commutation on front panel) the led switches on and on second activation switches off.
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7.4 Automatic Tuning
Automatic tuning activates when the controller is switched on or when the setpoint is modified to a value over 35%. To avoid an overshoot, the treshold where the controller calculates the new PID parameters is determined by the setpoint value minus the
“Set Deviation Tune” ( see Parameter 47 ). To exit Tuning and leave the PID values unchanged, just press the
F
N
C
key until display 1 shows the writing with the display
showing , press , display 2 shows . The led switches off and the procedure finishes.
7.5 Soft Start
To reach the setpoint the controller can follow a gradient expressed in units (e.g. degree/hour).
Set the increase value in parameter 51 with the desired units/hour; only on subsequent activation the controller uses the soft start function. Automatic/manual tuning cannot be enabled if the Soft start is active.
7.6 Automatic/Manual Regulation for % Output Control
This function allows you to select automatic functioning or manual command of the output percentage.
With parameter 49 , you can select two methods.
1. The first selection
allows you to enable the
F
N
C
key with the writing on display 1, while
display two shows .
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Press the key to show ; it is now possible, during the process display, to change the output
percentage using the keys and . To return to automatic mode, using the same procedure, select
on display 2: the led switches off and
functioning returns to automatic mode.
2. The second selection enables the same functioning, but with two important variants:
If there is a temporary lack of voltage or after switch-off, the manual functioning will be maintained as well as the previously set output percentage value.
If the sensor breaks during automatic functioning, the controller moves to manual mode while maintaining the output percentage command unchanged as generated by the PID immediately before breakage.
7.7 Pre-Programmed Cycle
The pre-programmed cycle function activates by setting in parameter 48 .
The controller reaches setpoint1 basing on the gradient set in parameter 51 , then it reaches maximum power up to
setpoint2. When the process reaches maximum power, this setpoint is maintained for the time set in parameter 52 . On expiry, the command output is disabled and the controller displays .
Time
Setpoint
Setpoint 1
Setpoint 2
Natural cooling
Hold
Gradient
Max. power
The cycle starts at each activation of the controller, or via digital input if it is enabled for this type of functioning (see parameter 50 ).
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7.8 Memory Card (optional)
Parameters and setpoint values can be duplicated from one controller to another using the Memory card. There are two methods:
With the controller connected to the power supply
Insert the memory card when the controller is off. On activation display 1 shows and display 2 shows
(Only if the correct values are saved in the memory card). By pressing the key display 2 shows , then confirm using the
F
N
C
key. The controller loads the new data and starts again.
With the controller not connected to power supply.
The memory card is equipped with an internal battery with an autonomy of about 1000 uses. Insert the memory card and press the programming buttons. When writing the parameters, the led turns red and on completing the procedure it changes to green. It is possible to repeat the procedure without any particular attention.
Updating Memory Card
To update the memory card values, follow the procedure described in the first method, setting display 2 to so as not to load the
parameters on controller2. Enter configuration and change at least one parameter
.
Exit configuration. Changes are saved automatically.
2
If on activation the controller does not display it means no data have been
saved on the memory card, but it is possible to update values.
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7.9 Loading default values
This procedure makes it possible to restore factory settings of the instrument.
Premere Effetto Eseguire
1
F
N
C
for 3
seconds.
Display 1 shows
with the 1st digit
flashing, while display 2
shows
2
or
Change the flashing digit
and move to the next
one using the
S
E
T
key.
Enter password
3
S
E
T
to confirm
Instrument loads default
settings
Turn off and on the
instrument
8
LATCH ON Functions
For use with input (potentiometer 6K) and (potentiometer 150K ) and with linear input (0…10V, 0...40mV, 0/4…20mA), you can associate start value of the scale (parameter 6
) to the minimum position of the sensor and value of the scale end (parameter 7 ) to the maximum position of the sensor (parameter 8 configured as ).
It is also possible to fix the point in which the controller will display 0 (however keeping the scale range between and ) using the “virtual zero” option by setting
or in parameter 8 . If you set the virtual zero will reset after each activation of the tool; if you set the virtual zero remains
fixed once tuned.
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To use the LATCH ON function configure as you wish the parameter
.3
For the calibration procedure refer to the following table:
Press Effect Operation
1
F
N
C
Exit parameters
configuration. Display 2
shows the writing .
Position the sensor on the
minimum functioning value (associated with )
2
Set the value to minimum.
The display shows
Position the sensor on the
maximum functioning
position (associated with
)
3
Set the value to maximum.
The display shows
To exit the standard
procedure press
F
N
C
.
For “virtual zero” settings
position the sensor on the
zero point.
4
S
E
T
Set the virtual zero value.
The display shows
N.B.: for selection of
the procedure in
point 4 should be followed
on each re-activation.
To exit the procedure press
F
N
C
.
MAX
MIN
ZERO
3
The tuning procedure starts by exiting the configuration after changing the parameter.
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8.1 Digital Input Functions
Digital input is programmable for several functions which are useful to simplify controller operability. Select the desired function on parameter
50 .
1. Hold function (enabled by setting or ) allows to
lock the reading of sensors when the digital input is active (useful for wide ranging oscillation on less significant values).
During the lock phase, display 2 flashes and shows .
2. Enables/disables the autotuning function from digital input if the
parameter is set on .
3. Enable regulation with or .
4. Switch from automatic to manual functioning if is set
on or .
5. Start of pre-programmed cycle (see paragraph 7.7) with
.
6. Change setpoint function.
This function is useful where there are 2 to 4 working thresholds required during system functioning without having to press the arrow keys.
To enable the function use the parameter , by selecting the number of setpoints desired (no. thresholds switch). They can be switched during functioning by pressing
the
S
E
T
key.
N.B.:
The digital input functions are not available with sensors PT100, NI100, NTC, PTC, PT500, PT1000 e potentiometers.
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8.2 Dual Action Heating-Cooling
ATR142 is also suitable also for systems requiring a combined heating­cooling action. The command output must be configured as Heating PID
( = and with a greater than 0), and one of the alarms ( or ) must be configured as . The
command output must be connected to the actuator responsible for heat, while the alarm will control cooling action. The parameters to configure for the Heating PID are:
= Command output type (Heating) : Heating proportional band : Integral time of heating and cooling : Derivative time of heating and cooling
: Heating time cycle The parameters to configure for the Cooling PID are the following (example: action associated to alarm1):
= Alarm1 selection (cooling)
: Proportional band multiplier
: Overlapping/Dead band
: Cooling time cycle The parameter (that ranges from 1.00 to 5.00) determines the
proportional band of cooling basing on the formula: Cooling proportional band = *
This gives a proportional band for cooling which will be the same as heating band if = 1.00, or 5 times greater if = 5.00.
The integral time and derivative time are the same for both actions. The parameter determines the percentage overlapping
between the two actions. For systems in which the heating output and cooling output must never be simultaneously active a dead band
(
0) must be configured, and vice versa you can configure an
overlapping ( > 0).
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19
The following figure shows an example of dual action PID (heating­cooling) with = 0 and = 0.
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The parameter has the same meaning as the heating time cycle . The parameter (cooling fluid) pre-selects the proportional band multiplier and the cooling PID time cycle basing
on the type of cooling fluid:
Cooling fluid type
Air 1.00 10 Oil 1.25 4
Water 2.50 2
Once selected, the parameter , the parameters ,
and can however be changed.
9
Serial Communication
9.1 Slave
ATR142-ABC-T, equipped with RS485, can receive and broadcast data via serial communication using MODBUS RTU protocol. The
device operates as slave if parameter 59
is set as . This function enables the control of multiple controllers connected to a supervisory system (SCADA). Each controller responds to a master query only if the query contains
the same address as that in the parameter . The addresses permitted range from 1 to 254 and there must not be controllers with the same address on the same line. Address 255 can be used by the master to communicate with all the connected equipment (broadcast mode), while with 0 all the devices receive the command, but no response is expected. ATR142 can introduce a delay (in milliseconds) in the response to the
master request. This delay must be set on parameter 58 Each parameter change is saved by the controller in the EEPROM memory (100000 writing cycles), while the setpoints are saved with a delay of ten seconds after the last change. NB: Changes made to words that are different from those reported in the following table can lead to malfunction.
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Modbus RTU protocol features
Baud-rate
Can be selected on parameter 70
4800bit/sec 9600bit/sec
19200bit/sec 28800bit/sec 38400bit/sec 57600bit/sec
Format
8, N, 1 (8bit, no parity, 1 stop)
Supported
functions
WORD READING (max 20 word) (0x03, 0x04) SINGLE WORD WRITING (0x06) MULTIPLE WORDS WRITING (max 20 word) (0x10)
The list below includes all the available addresses, where:
RO = Read Only R/W = Read/Write WO = Write Only
Modbus address
Description Read
Write
Reset
value
0 Device type RO EEPROM 1 Software version RO EEPROM 5 Slave Address R/W EEPROM
6 Boot version RO EEPROM 50 Automatic addressing WO ­51 System code comparison WO -
1000 Process (with tenths of degree for temperature
sensors; digits for linear sensors)
RO ?
1001 Setpoint1 R/W EEPROM 1002 Setpoint2 R/W EEPROM 1003 Setpoint3 R/W EEPROM 1004 Setpoint4 R/W EEPROM 1005 Alarm1 R/W EEPROM 1006 Alarm2 R/W EEPROM 1007 Setpoint gradient RO EEPROM
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1008 Outputs status (0=off, 1=on)
Bit 0 = Q1 relay Bit 1 = Q2 relay Bit 2 = SSR
RO 0
1009 Heating output percentage
(0-10000)
RO 0
1010 Cooling output percentage
(0-10000)
RO 0
1011 Alarms status (0=none, 1=active)
Bit0 = Alarm 1 Bit1 = Alarm 2
RO 0
1012 Manual reset: write 0 to reset all the alarms.
In reading (0=not resettable, 1=resettable): Bit0 = Alarm 1 Bit1 = Alarm 2
WO 0
1013 Error flags
Bit0 = Eeprom writing error Bit1 = Eeprom reading error Bit2 = Cold junction error Bit3 = Process error (sensor) Bit4 = Generic error Bit5 = Hardware error
RO 0
1014 Cold junction temperature (tenths of degree) RO ? 1015 Start/Stop
0=controller in STOP 1=controller in START
R/W 0
1016 Lock conversion ON/OFF
0=Lock conversion off 1=Lock conversion on
R/W 0
1017 Tuning ON/OFF
0=Tuning off 1=Tuning on
R/W 0
1018 Automatic/manual selection
0=automatic 1=manual
R/W 0
1019 OFF LINE1 time (milliseconds) R/W 0 1100 Process visualized (decimal as display) RO ? 1101 Setpoint1 visualized (decimal as display) R/W EEPROM 1102 Setpoint2 visualized (decimal as display) R/W EEPROM 1103 Setpoint3 visualized (decimal as display) R/W EEPROM 1104 Setpoint4 visualized (decimal as display) R/W EEPROM 1105 Allarme1 visualized (decimal as display) R/W EEPROM
1
If value is 0, the control is disabled. If different from 0, it is the max. time which can elapse between two pollings before the controller goes off-line. If it goes off-line, the controller returns to Stop mode, the control output is disabled but the alarms are active.
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1106 Allarme2 visualized (decimal as display) R/W EEPROM 1107 Setpoint gradient (decimal as display) RO EEPROM 1108 Heating output percentage (0-1000) RO 0 1109 Heating output percentage (0-100) RO 0 1110 Cooling output percentage (0-1000) RO 0 1111 Cooling output percentage (0-100) RO 0
2001 Parameter 1 R/W EEPROM 2002 Parameter 2 R/W EEPROM
... ... ... ...
2060 Parameter 60 R/W EEPROM 3000 Disabling serial control of machine 2 WO 0 3001 First word display1 (ASCII) R/W 0
….. ….. R/W 0 3008 Eighth word display1 (ASCII) R/W 0 3009 First word display2 (ASCII) R/W 0
….. ….. R/W 0 3016 Eighth word display2 (ASCII) R/W 0 3017 Word LED
Bit 0 = LED 1 Bit 1 = LED 2 Bit 2 = LED 3 Bit 3 = LED MAN Bit 4 = LED TUN Bit 5 = LED REM
R/W 0
3018 Word keys
(write 1 to command keys)
Bit 0 = Bit 1 = Bit 2 =
S
E
T
Bit 3 =
F
N
C
R/W 0
3019 Word serial outputs
Bit 0 = Q1 relay Bit 1 = Q2 relay Bit 2 = SSR
R/W 0
3020 Word serial outputs state if off-line
Bit 0 = Q1 relay Bit 1 = Q2 relay Bit 2 = SSR
R/W 0
3021 Word serial process R/W 0
2
By writing 1 on this word, the effects of the writing are cancelled on all the Modbus
addresses from 3001 to 3022. Control therefore returns to the controller.
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9.2 Master
The device works as master if the value selected on parameter 59
is other than .
9.2.1 Master Mode in retransmission
Selecting this mode, the device will write the value to be retransmitted at the address selected on parameter 60 of the slave devices
having same ID as the value selected on parameter 57 . Regarding retransmission of setpoint values, after writing the value on slaves, ATR142 starts reading the corresponding word, so that any modification of value on the slave will be automatically updated also on the Master. Two successive pollings will be delayed for the time
selected on parameter 57
.
The following table includes the options allowing the Master mode in retransmission and the relevant retransmitted value.
Descrizione
Write
Process
Write process value
Read/Write
Command
Setpoint
Write and read command setpoint value
Write Output
Percentage
Write output percentage rated by P.I.D. function (Range 0-10000)
Read/Write
Alarm 1
Write and read alarm 1 setpoint value
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The read/written value might be rescaled according to the proportion described in the following table:
Limiti valore ingresso Limiti valore riscalato
Min. Max. Min. Max.
Write Process
Lower Limit
Input
Upper Limit
Input
Lower Limit
Retransmission
Upper Limit
Retransmission
Read/Write
Command
Setpoint
Lower Limit
Setpoint
Upper Limit
Setpoint
Lower Limit
Retransmission
Upper Limit
Retransmission
Write Output
Percentage
0
10000
Lower Limit
Retransmission
Upper Limit
Retransmission
Read/Write
Alarm 1
Setpoint
Lower Limit
Setpoint
Upper Limit
Setpoint
Lower Limit
Retransmission
Upper Limit
Retransmission
The input value (included between minimum and max limit) is linearly converted into the retransmitted value which is included between min and max output value.
Rescaling is not executed if parameters and have the same value.
9.2.2 Master Mode Remote process
To enable this function it is necessary to select on parameter 59 . In this mode the process value on ATR142 is a value
read via serial communication. The ID of the slave must be same as value selected on parameter 57 and the word to read is
selected on parameter 60 . Two successive pollings will be delayed for the time selected on parameter 57
The read value might be rescaled according to the proportion described in the following table:
Limits of read value Limits of rescaled value
Min. Max. Min. Max.
Read Process
Lower Limit
Retransmission
Upper Limit
Retransmission
Lower Limit
Input
Upper Limit
Input
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10
Configuration
10.1 Modify Configuration Parameter
For configuration parameters see paragraph 11.
Press Effect Operation
1
F
N
C
for 3
seconds.
Display 1 shows
with the 1st
digit flashing, while
display 2 shows
.
2
or
Change the flashing digit
and move to the next
one using the
S
E
T
key.
Enter password
3
S
E
T
to confirm
Display 1 shows the first
parameter and display 2
shows the value.
4
or
Slide up/down through
parameters
5
S
E
T
+
or
Increase or decrease the
value displayed by
pressing firstly
S
E
T
and
then an arrow key.
Enter the new data which
will be saved on releasing the keys. To change another
parameter return to point
4.
6
F
N
C
End of configuration
parameter change.
The controller exits from
programming.
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11
Table of Configuration Parameters
The following table includes all parameters. Some of them will not be visible on the models which are not provided with relevant hardware features.
no. Display Parameter description Entering range
1
Command
Output
Select command output type
Default
ATR142-ABC
COMMAND
ALARM 1 ALARM 2
Q2 Q1 SSR Q1 Q2 SSR
SSR Q1 Q2
Q1(opens)
Q2(closes)
SSR -
ATR142-ABC-T
COMMAND
ALARM 1
Q1 SSR
SSR Q1
Q1(opens)
SSR(closes)
-
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no. Display Parameter description Entering range
2
Sensor
Analog input configuration
Tc-K (-260…1360°C)
(Default)
Tc-S (-40…1760°C) Tc-R (-40…1760°C) Tc-J (-200…1200°C) PT100 (-200…600°C) PT100 (-200…140°C) NI100 (-60…180°C) NTC10K (-40…125°C) PTC1K (-50…150°C) PT500 (-100…600°C) PT1000 (-100…600°C) 0…10Volt 0…20mA 4…20mA 0…40mVolt Pot. max 6Kohm Pot. max 150Kohm
3
Decimal Point
Select number of displayed decimal points
Default
4
Lower Limit
Setpoint
Lower limit setpoint
-999…+9999 digit (degrees if temperature) Default: 0.
5
Upper Limit
Setpoint
Upper limit setpoint
-999…+9999 digit* (degrees if temperature) Default: 1750.
The display of the decimal point depends on the setting of parameter
and the parameter .
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29
no. Display Parameter description Entering range
6
Lower Linear
Input
Lower range limit An1 only for linear input
-999…+9999 digit* Default: 0.
7
Upper Linear
Input
Upper range limit An1 only for linear input
-999…+9999 digit* Default: 1000.
8
Latch On Function
Automatic setting of limits for Linear input
(Disabled) Default (Standard) (Virtual Zero Stored) (Virtual Zero Initialized)
9
Offset
Calibration
Offset calibration Number added to displayed value of process (normally corrects the room temperature value)
-999…+1000 digit* for linear sensors and potentiometers.
-200.0…+100.0 tenths for temperature sensors. Default: 0.0.
10
Gain
Calibration
Gain calibration Value multiplied with process value to perform calibration on working point
-10.0%…+10.0% Default: 0.0.
11
Action type
Regulation type
: Heating (N.O.) Default : Cooling (N.C.)
: HEat Off Over Setpoint
12
Command
Reset
Type of reset for state of command contact (always automatic in PID functioning)
(Automatic Reset) Default (Manual Reset) (Manual Reset Stored)
13
Command
State Error
State of contact for command output in case of error
Default
14
Command
Led
State of the OUT1 led corresponding to the relevant contact
Default
15
Command Hysteresis
Hysteresis in ON/OFF or dead band in P.I.D.
-999…+999 digits (tenths of degree if temperature) Default: 0.0.
The display of the decimal point depends on the setting of parameter
and parameter .
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no. Display Parameter description Entering range
16
Command
Delay
Command delay (only in ON/OFF functioning). (In case of servo valve it also functions in PID and represents the delay between the opening and closure of the two contacts)
-180…+180 seconds (tenths of second in case of servo valve). Negative: delay in switching off phase. Positive: delay in activation phase. Default: 0.
17
Command
Setpoint
Protection
Allows or not to change the command setpoint value
Default
18
Proportional
Band
Proportional band Process inertia in units (E.g.: if temperature is in °C)
0 on/off if equal to 0. Default 1-9999 digit* (degrees if
temperature)
19
Integral Time
Integral time. Process inertia in seconds
0.0-999.9 seconds (0 integral disabled) Default: 0.
20
Derivative
Time
Derivative time. Normally ¼ the integral time
0.0-999.9 seconds (0 derivative disabled) Default: 0.
21
Cycle Time
Cycle time (for PID on remote control switch 10/15sec, for PID on SSR 1 sec) or servo time (value declared by servo­motor manufacturer)
0.1-300.0 seconds Default: 10.0. For motorised valve minimum time in 1.0.
22
Output Power
Limit
Limit of output power %
10-100 % Default: 100.
23
Alarm 1
Alarm 1 selection. Intervention of the alarm is associated with AL1
(Disabled) Default (Absolute Alarm) (Band Alarm) (High Deviation Alarm) (Low Deviation Alarm)
(Absolute Command setpoint Alarm)
(Start Alarm) Active in Run
(Cooling)
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no. Display Parameter description Entering range
24
Alarm 1 State
Output
Alarm 1 output contact and intervention type
(n.o. start) Default
Normally open, active at start
(n.c. start)
Normally closed, active at start
(n.o. threshold) Normally open, active on reaching alarm4
(n.c. threshold) Normally closed on reaching alarm4
25
Alarm 1
Reset
Type of Reset for contact of alarm 1
(Automatic Reset) Default
(Manual Reset)
(Manual Reset Stored)
26
Alarm 1 State
Error
State of contact for alarm 1 output in case of error
Default
27
Alarm 1 Led
State of the OUT2 led corresponding to the relative contact
Default
28
Alarm 1
Hysteresis)
Alarm 1 hysteresis
-999…+999 digit (tenths of degree if temperature). Default: 0.
29
Alarm 1 Delay
Alarm 1 delay
-180…+180 Seconds Negative: delay in alarm output phase. Positive: delay in alarm entry phase. Default: 0.
30
Alarm 1
Setpoint
Protection
Alarm 1 set protection. Does not allow user to modify setpoint
Default
4
On activation, the output is inhibited if the controller is in alarm mode. Activates only
if alarm condition reappers, after that it was restored.
The display of the decimal point depends on the setting of parameter
and parameter .
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32
no. Display Parameter description Entering range
31
Alarm 2
Alarm 2 selection. Alarm intervention is associated with AL2
(Disabled) Default
(Absolute Alarm)
(Band Alarm)
(High Deviation Alarm)
(Low Deviation Alarm)
(Absolute Command setpoint Alarm)
(Start Alarm)
(Cooling)
32
Alarm 2 State
Output
Alarm 2 output contact and intervention type
(n.o. start) Default Normally open, active at start
(n.c. start) Normally closed, active at start
(n.o. threshold) Normally open, active on reaching alarm5
(n.c. threshold) Normally closed, active on reaching alarm5
33
Alarm 2
Reset
Type of Reset for contact of alarm 2
(Automatic Reset) Default
(Manual Reset)
(Manual Reset Stored)
34
Alarm 2 State
Error
State of contact for alarm 2 output in case of error
Default
35
Alarm 2 Led
State of OUT2 led corresponding to relative contact
Default
36
Alarm 2
Hysteresis
Alarm 2 hysteresis
-999…+999 digit (tenths of degree if temperature). Default: 0.
5
On activation, the output is inhibited if the controller is in alarm mode. It activates
only if alarm condition reappears after that it was restored.
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33
no. Display Parameter description Entering range
37
Alarm 2 Delay
Alarm 2 delay
-180…+180 Seconds Negative: delay in alarm output phase. Positive: delay in alarm entry phase. Default: 0.
38
Alarm 2
Setpoint
Protection
Alarm 2 set protection. Does not allow operator to change value of setpoint
Default
39
Cooling Fluid
Type of cooling fluid
Default
40
Proportional
Band
Multiplier
Proportional band multiplier
1.00-5.00
Default: 1.00.
41
(Overlap/Dea
d Band)
Overlapping/Dead band
-20.0-50.0%
Default: 0.
42
Cooling Cycle
Time
Cycle time for cooling output
1-300 seconds Default: 10.
The display of the decimal point depends on the setting of parameter
and parameter .
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34
no. Display Parameter description Entering range
43
Conversion
Filter
ADC filter: number of means on analog-digital conversions
(Disabled)
(2 Samples Mean)
(3 Samples Mean)
(4 Samples Mean)
(5 Samples Mean)
(6 Samples Mean)
(7 Samples Mean)
(8 Samples Mean)
(9 Samples Mean)
(10 Samples Mean) Default
(11 Samples Mean)
(12 Samples Mean)
(13 Samples Mean)
(14 Samples Mean)
(15 Samples Mean)
44
Conversion
Frequency
Frequency of sampling of analog-digital converter
(242 Hz)
(123 Hz)
(62 Hz)
(50 Hz)
(39 Hz)
(33.2 Hz)
(19.6 Hz)
(16.7 Hz) Default
(12.5 Hz)
(10 Hz)
(8.33 Hz)
(6.25 Hz)
(4.17 Hz)
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no. Display Parameter description Entering range
45
Visualisation
Filter
Visualisation filter
(Disabled) Default
(Pitchfork filter)
(First Order)
(First Order with Pitchfork)
(2 Samples Mean)
(3 Samples Mean)
(4 Samples Mean)
(5 Samples Mean)
(6 Samples Mean)
(7 Samples Mean)
(8 Samples Mean)
(9 Samples Mean)
(10 Samples Mean)
46
Tune
Tuning type selection
(Disabled) Default
(Automatic) PID parameters are calculated at activation and change of set.
(Manual) Launch from keys or digital input.
47
Setpoint
Deviation
Tune
Select the deviation from the command setpoint, for the threshold used by autotuning to calculate the PID parameters
0-5000 digit∗ (tenths of degree if temperature). Default: 10.
The display of the decimal point depends on the setting of the parameter
and the parameter .
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36
no. Display Parameter description Entering range
48
Operating
Mode
Select operating mode
(Controller) Default
(Programmed Cycle)
(2 Thresholds Switch)
(2 Thresholds Switch Impulsive)
(3 Thresholds Switch Impulsive)
(4 Thresholds Switch Impulsive)
49
Automatic /
Manual
Enable automatic/manual selection
(Disabled) Default
(Enabled)
(Enabled Stored)
50
Digital Input
Digital input functioning (P48 selection must be
or )
(Disabled) Default: 0.
(Start/Stop)
(Run n.o.)
(Run n.c.)
(Lock Conversion n.o.)
(Lock Conversion n.c.)
(Tune) Manual
(Automatic Manual
impulse)
(Automatic Manual
Contact)
51
Gradient
Increase gradient for soft start or pre-programmed cycle
0 disabled 1-9999 Digit/time
(degrees/hours with display of tenths if temperature) Default: 0.
The display of the decimal point depends on the setting of parameter
and parameter .
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37
no. Display Parameter description Entering range
52
Maintenance
Time
Maintenance time for pre-programmed cycle
00.00-24.00 hh.mm Default: 00.00.
53
User Menu
Cycle
Programmed
Allows the rise gradient and the maintenance time to be changed from the user menu, in pre­programmed cycle functioning
(Disabled) Default
(Gradient)
(Maintenance Time)
(All)
54
Visualization
Type
Select visualization for display 1 and 2
(1 Process, 2 Setpoint) Default
(1 Process, 2 Hide after 3 sec.)
(1 Setpoint, 2 Process)
(1 Setpoint, 2 Hide after 3 sec.)
55
Degree
Select degree type
: Centigrade Default
:Fahrenheit
56
Baud Rate
Select baud rate for serial communication
Default
57
Slave
Address
Select slave address for serial communication
1 – 254
Default: 254.
58
Serial Delay
Select serial delay
0 – 100 milliseconds Default: 20.
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38
no. Display Parameter description Entering range
59
Master
Select the master mode
(Disable) Default
(Write Process)
(Read/Write Command Setpoint)
(Write Output Percentage)
(Read/Write Alarm 1 Setpoint)
(Read Process)
60
Address
Retransmission
Select address for retransmission
0x0000 – 0xFFFF (hexadecimal) Default: 0x03E9.
61
Lower Limit
Retransmission
Lower limit retransmission range
-999 – 9999 digit∗ (degrees if temperature) Default: 0.
62
Upper Limit
Retransmission
Upper limit retransmission range
-999 – 9999 digit∗ (degrees if temperature) Default: 0.
The display of the decimal point depends on the setting of parameter
and parameter .
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39
12
Alarm Intervention Modes
Absolute Alarm or Threshold Alarm (
selection
)
On
On
Off
Off
Pv
> 0
Hysteresis
parameter
Time
Alarm
output
Alarm Spv
Absolute alarm with controller in heating functioning (Par.11 selected ) and hysteresis value greater than “0” (Par.28 > 0).
N.B.: The example refers to alarm 1;
the function can also be enabled for alarms 2 and 3 on models that include it.
On
On
Off
Off
Pv
< 0
Hysteresis
parameter
Time
Alarm
output
Alarm Spv
Absolute alarm with controller in heating functioning (Par.11 selected ) and hysteresis value less than “0” (Par.28 < 0).
N.B.: The example refers to alarm 1;
the function can also be enabled for alarms 2 and 3 on models that include it.
On
On
Off
Off
Pv
> 0
Hysteresis
parameter
Time
Alarm
output
Alarm Spv
Absolute alarm with controller in cooling functioning (Par.11 selected
) and hysteresis value greater than “0” (Par.28 > 0).
N.B.: The example refers to alarm 1; the function can also be enabled for alarms 2 and 3 on models that include it.
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40
On
On
Off
Off
Pv
< 0
Hysteresis
parameter
Time
Alarm
output
Alarm Spv
Absolute alarm with controller in cooling functioning (Par.11 selected
) and hysteresis value less than “0” (Par.28 <
0).
N.B.: The example refers to alarm 1; the function can also be enabled for alarms 2 and 3 on models that include it.
Absolute Alarm or Threshold Alarm Referring to Setpoint Command (
selection
)
On
Off
Off
Comand Spv
> 0
Hysteresis
parameter
Time
Alarm
output
Alarm Spv
Absolute alarm refers to the command set, with the controller in heating functioning (Par.11 selected ) and hysteresis value greater than “0” (Par.28 > 0). The command set can be changed by pressing the arrow keys on front panel or using serial port RS485 commands.
N.B.: The example refers to alarm 1;
the function can also be enabled for alarms 2 and 3 on models that include it.
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41
Band Alarm (
selection
)
On
On
On
Off
Off
Off
Pv
Time
Alarm
output
Comand Spv
> 0
Hysteresis
parameter
Alarm Spv
Alarm Spv
Band alarm hysteresis value greater than “0” (Par.28 > 0).
N.B.: The example refers to alarm 1;
the function can also be enabled for alarms 2 and 3 on models that include it.
On On
On
Off
Off
Off
Comand Spv
< 0
Hysteresis
parameter
Pv
Time
Alarm
output
Alarm Spv
< 0
Hysteresis
parameter
Band alarm hysteresis value less than “0” (Par.28 <
0).
N.B.: The example refers to alarm 1;
the function can also be enabled for alarms 2 and 3 on models that include it.
Page 42
42
Upper Deviation Alarm (
selection
)
On
On
Off
Off
Pv
Time
Alarm
output
Comand Spv
> 0
Hysteresis
parameter
Alarm Spv
Upper deviation alarm value of alarm setpoint greater than “0” and hysteresis value greater than “0” (Par.28 > 0).
N.B.:
a) The example refers to alarm 1; the function can also be enabled for alarms 2 and 3 on models that include it. b) With hysteresis less than “0” ( < 0) the broken line moves above the alarm setpoint.
On
On
Time
Off Off
Alarm
output
Pv
Comand Spv
> 0
Hysteresis
parameter
Alarm Spv
Upper deviation alarm value of alarm setpoint less than “0” and hysteresis value greater than “0” (Par.28 > 0).
N.B.:
a) The example refers to alarm 1; the function can also be enabled for alarms 2 and 3 on models that include it. b) With hysteresis less than “0” ( < 0) the broken line moves above the alarm setpoint.
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43
Lower Deviation Alarm (
selection
)
On
On
Time
Off Off
Alarm
output
Pv
Comand Spv
> 0
Hysteresis
parameter
Alarm Spv
Lower deviation alarm value of alarm setpoint greater than “0” and hysteresis value greater than “0” (Par.28 > 0).
N.B.: a) The example refers to alarm 1; the function can also be enabled for alarms 2 and 3 on models that include it. b) With hysteresis less than “0” ( < 0) the broken line moves under the alarm setpoint.
On
On
Time
Off Off
Comand Spv
Alarm output
Pv
> 0
Hysteresis
parameter
Alarm Spv
Lower deviation alarm value of alarm setpoint less than “0” and hysteresis value greater than “0” (Par.28 > 0).
N.B.: a) The example refers to alarm 1; the function can also be enabled for alarms 2 and 3 on models that include it b) With hysteresis value less than “0” ( < 0) the broken line moves under the alarm setpoint.
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44
13
Table of Anomaly Signals
In case of malfunctioning of the system, the controller switches off the regulation output and displays the type of anomaly. For example the controller will signal the breakage of any connected
thermocouple by displaying (flashing) on display. For other notifications, see the table below.
# Cause What to do
E-01
Error in E²PROM cell programming
Call Assistance
E-02
Cold junction sensor fault or room temperature outside of allowed limits.
Call Assistance
E-04
Incorrect configuration data. Possible loss of calibration values.
Check if the configuration parameters are correct.
E-05
Thermocouple open or temperature outside of limits.
Check the connection with the sensors and their integrity.
E-06
Off-line in master mode remote process
Check the serial connection, baud­rate and device ID .
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45
14
Summary of Configuration parameters
Date: Model ATR142: Installer: System:
Notes:
Command output type selection Analog input configuration Number of decimal points Lower limit setpoint Upper limit setpoint Lower limit range An1 only for linear Upper limit range An1 only for linear Automatic setting of linear input limits. Offset calibration Gain calibration Regulation type Command output reset type Contact state for command output in case of error Define the OUT1 led state Hysteresis in ON/OFF or dead band in P.I.D. Command delay Command setpoint protection Proportional band Integral time Derivative time Cycle time Limit of output power % Alarm 1 selection Alarm 1 output contact and intervention type Reset type of alarm 1 contact. State of contact for alarm 1 output
Page 46
46
State of OUT2 led Alarm 1 hysteresis Alarm1 delay Alarm 1 set protection Alarm 2 selection Alarm 2 output contact and intervention type Reset type of alarm 2 contact State of contact for alarm 2 output State of OUT2 led Alarm 2 hysteresis Alarm 2 delay Alarm 2 set protection Cooling fluid type Proportional band multiplier Overlapping/Dead band Cycle time for cooling output Analog converter filter Sampling frequency of analog converter Display filter Autotuning type selection Command setpoint deviation for tuning threshold Operating mode Automatic/manual selection Digital input functioning Gradient for soft start Cycle maintenance time Gradient change and maintenance time by user Display data selection Degree type selection Select baud rate for serial communication Select slave address Select the serial delay Select value to retransmit by ModBus
Page 47
47
Seelct address for retransmission Lower limit of retransmission range Upper limit of retransmission range
Note
Page 48
48
Page 49
49
Page 50
50
Page 51
51
Page 52
52
PIXSYS
Via Tagliamento, 18
30030 Mellaredo di Pianiga (VE)
www.pixsys.net
e-mail: sales@pixsys.net - support@pixsys.net
Software Rev. 1.04
2300.10.093-RevC 200608
*2300.10.093-C*
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