USE AND MAINTENANCE MANUAL V. M 0047 REV. A
DEPUR OIL
DEPUR OILDEPUR OIL
DEPUR OIL
Production
Manufacturer
Reference User
A INDEX
A INDEX H INSTALLATION
B MACHINE AND
MANUFACTURER
IDENTIFICATION
C DECLARATION OF
CONFORMITY
D MACHINE DESCRIPTION M MAINTENANCE
E ELECTRICAL SPECIFICATIONS N NOISE LEVEL
F OPERATING CONDITIONS O EXPLODED DIAGRAMS AND
G HANDLING AND TRANSPORT
I START-UP AND DAILY USE
L PROBLEMS AND SOLUTIONS
SPARE PARTS
B MACHINE AND MANUFACTURER IDENTIFICATION
M
ODEL:
MANUFACTURER: PIUSI S.p.A.
DEPUROIL
DEPUROIL
DEPUROILDEPUROIL
ITALIA
PLATE
CE MARK
identification
year
Model
Manual
Always check that the revision level of this manual coincides with what is
shown on the identification plate.
C CONFORMITY DECLARATION
IN CONFORMANCE WITH THE DIRECTIVES
73/23/EEC 89/392/EEC - 91/368/EEC – 93/44/EEC
89/336/EEC – 92/31/EEC – 93/68/EEC
THE MANUFACTURER:
PIUSI SPA
DECLARES THAT THE FOLLOWING MODEL:
DEPUROIL
CONFORMS TO THE FOLLOWING REGULATIONS
EN 292-1 Safety of Machinery – General Concepts, Basic
Principles for Design – Terminology, Basic Methodology
EN 292-2 Safety of Machinery – General Concepts, Basic
Principles for Design – Specifications and Technical
Principles
EN 294 Safety of Machinery – Safe Distances to Prevent the
Operator's Upper Limbs from Reaching Dangerous Areas
EN 50081-1 Electro-Magnetic Compatibility – Generic Emission
Standards – Residential, Commercial and Light
Industrial Environments
EN 50082-1 Electro-Magnetic Compatibility – Generic Emission
Standards – Industrial Environments
EN 55014 Limits and Methods for Measuring Radio Disturbance
Characteristics of Electrical Motor-Operated and
Thermal Appliances for Household and Similar
Purposes, Electric Tools and Similar Electrical
Apparatus
CEI EN 60034-1 Rotating Electrical Machinery – Nominal and Functional
Specifications
CEI EN 60034-5 Classification of Grades of Protection for the Housings
of Rotating Electrical Machinery
NATIONAL REGULATIONS:
DPR 547-55 Regulations for the Prevention of Accidents in the Workplace
Suzzara 31/01/00
Otto Varini
Otto Varini
Otto VariniOtto Varini
President
D
AC 230
50750
4.6 1400
Pump Displacement, self-priming, rotary electric vane pump,
Motor Asynchronous motor, single-phase, 4 pole, closed type
Filter with screw-type cartridge and aluminum head and
Filter
Delivery
tube PVC spiral tube, diameter 20 mm, length 2.5 m, connected
Suction
tube PVC spiral tube with diameter 20 mm, length 2 m, connected
MACHINE DESCRIPTION
equipped with by-pass valve.
(protection class IP55 in conformance with EN 60034-5-86
regulations) self-ventilated, directly flanged to the pump
body.
built-in pressure gauge. Filter, resin-treatment paper-type.
Filtering capacity up to 10µµµµ with nitrile rubber seals. An extra
screw-type cartridge is available.
with the filter outlet by means of the hose-holder. It includes
an aluminum tube, 0.5-m long, at its end.
to the pump inlet by means of the hose-holder. It includes a
metal wire filter at the end.
E
Current Voltage Frequency
F
Temperature: min. -10 °C / max. +40 °C
ELECTRICAL SPECIFICATIONS
ELECTRICAL POWER POWER CURRENT SPEED
Rated Maximum Rated
(V) (Hz) (Watt) (Amp) (rev./m)
OPERATING CONDITIONS
ENVIRONMENTAL CONDITIONS
Relative humidity: max. 90 %
F2 ELECTRICAL POWER SUPPLY
The unit must be powered from a single-phase power line according to the
rated values indicated in table F.
The maximum acceptable variations from the electrical parameters are:
Voltage: +/- 5% of the nominal value
Frequency: +/- 2% of the nominal value
Power from lines with values outside of the indicated limits can damage the
electrical components.
F3 WORKING CYCLE
The motors are intended for continuous use.
Under normal operating conditions they can function continuously with no
limitations.
F4
OIL :
F5
FLUIDS RELATED DANGERS:
Gasoline fire - explosion
Inflammable liquids with PM < 55°C fire - explosion
Water pump oxidation
Liquid food products contamination of the same
Corrosive chemical products pump corrosion
Solvents fire - explosion
FLUIDS PERMITTED
VISCOSITY from 20 to 500 cSt.
FLUIDS NOT PERMITTED
injury to persons
damage to gasket seals
G
G
iven the limited weight and size, the use of lifting devices is not required
DEPUROIL was carefully packed before shipment. Check
material on delivery and store in a dry place.
HANDLING AND TRANSPORT
.
the packing
MODEL PACKING DIMENSIONS TOTAL
DEPUROIL
25
WEIGHT
A ( mm ) B ( mm ) H ( mm ) ( Kg )
660 300 330
H
H1 DISPOSING OF THE PACKING MATERIAL
The packing material does not require special precautions for its disposal,
not being in any way dangerous or polluting.
Refer to local regulations for its disposal.
H2
- Check that the machine has not suffered any damage during transport
or storage.
- Clean the inlet and outlet openings of the pump, removing any dust or
residual packing material.
- Check that the electrical specifications correspond to those shown on
the identification plate.
INSTALLATION
PRELIMINARY INSPECTION
H3
To assemble the machine refer to the exploded view under paragraph "O”:
1) Assemble the suction tube (Pos. 4-2-3-2-24-25) by connecting the
2) Assemble the delivery tube (Pos. 4-2-3-2-1) by connecting the
3) Install the axle (Pos. 20 ) on the trolley (Pos. 22).
4) Install the wheels (Pos. 19 ) on the axle (Pos. 20) by locking them
5) Install the trolley foot (Pos. 17) using the screws (Pos. 28-13-12)
ASSEMBLING
hose-holder installed on the tube ( Pos. 4) to the elbow installed
on the pump (Pos. 9). Use a suitable thread sealant.
hose-holder installed on the tube (Pos. 4) to the elbow installed on
the filter (Pos. 5). Use a suitable thread sealant.
by means of the bosses (Pos. 18).
at the base of the trolley back (Pos. 22) and the fixing holes (Pos.
A).
6) Install the handle (Pos. 21) to the trolley back (Pos. 22) by means
of the screws (Pos. 14).
ATTENTION
The motors are not of an anti-explosive type.
DO NOT install them where inflammable vapors could be present.
H4
DEPUROIL models are equipped with power cable with plug, bipolar
switch and the capacitor wired and installed inside the terminal strip box
of the motor.
The switch has the function of starting/stopping the pump and cannot in
any way replace the main power switch required by the applicable
regulations.
The plug is equipped with a ground terminal and must be connected to a
suitable socket to be properly connected to the ground line of the
electrical network.
ATTENTION
It is the installer’s responsibility to carry out the electrical connection with
respect to the applicable regulations.
Comply with the following (not exhaustive) instructions to ensure a
proper electrical connection.
- During installation and maintenance make sure that power to the
electric lines has been turned off.
- Always close the cover of the terminal strip box before supplying
electrical power, after ascertaining the integrity of the gasket seals
that ensure protection grade IP 55.
ELECTRICAL CONNECTIONS
I
I1 GENERAL INFORMATION
- Do not run the pump dry. This can cause serious damage to its
components.
START-UP AND DAILY USE
- Make sure that the tubing and line accessories are in good condition.
Diesel fuel leaks can damage objects and injure persons.
- Never start or stop the pump by inserting or removing any plugs.
- Do not operate switches with wet hands.
- Prolonged contact with Diesel fuel can damage the skin. The use of
glasses and gloves is recommended.
- Motors are provided with an automatic thermal protection switch.
- Extreme operating conditions can raise the motor temperature and,
consequently, cause the thermal protection switch to stop it. Turn off
the pump and wait for it to cool before resuming use. The thermal
protection automatically turns off when the motor is sufficiently cool.
The motors are not of an anti-explosive type.
DO NOT install them where inflammable vapors could be present.
I2
START UP OPERATIONS AND DAILY USE
-
Attach the ends of the tubing to the tanks. In the absence of an
appropriate slot, solidly grasp the delivery tube before beginning the
cleaning operation.
- Before starting the pump make sure that the delivery tube is attached to
the tank.
-
Turn the ON/OFF switch of the motor to ON and start cleaning the oil. The
by-pass valve allows functioning with the delivery closed for only brief
periods.
- Check the pressure indicated by the pressure gauge on the filter cover.
When the indication exceeds 5 bars, the filter must be replaced in order to
avoid a motor overload, caused by the high filtration resistance.
I3 LACK OF ELECTRIC POWER
A lack of electric power, with the consequent accidental stopping of the
pump, can be caused by:
- A safety device tripping
- A drop in line voltage
In either case, act as follows:
- Attach the end of the delivery to the slot provided on the tank
- Turn the ON/OFF switch to the OFF position.
Resume the oil cleaning operations after determining the cause of the
stop.
L
PROBLEMS AND SOLUTIONS
PROBLEM CAUSE SOLUTION
Motor not
turning
Lack of electric power Check the electrical
connections and the safety
systems.
Pump rotor blocked Dismount the pump body and
check.
Motor problems Contact the Service
Department
Low or no
flow rate
Foot valve blocked Clean or replace
Filter clogged Replace the filter
Excessive suction pressure Reduce the difference in
height between the
DEPUROIL and the suction
tank
Low rotation speed Check the voltage at the
pump.
Adjust voltage if insufficient.
Fluid leaking Check connections and seals.
Air entering the pump or the
Check connections and seals.
suction tubing
M
MAINTENANCE
- Check the pump body and tubing joints on a regular basis to
promptly reveal any leaks.
- Keep the pump body always clean to avoid wearing the rotating parts
due to the presence of undischarged solid particles.
-
During use check the pressure detected by the pressure gauge
installed on the filter cover and replace the filter when clogged.
-
Check that the electric power supply cables are in good condition.
N
NOISE LEVEL
Under normal operating conditions noise emission for all models does not
exceed the value of 70 dB “a” at a distance of 1 meter from the electric
pump.
O
Pos. Description Quantity
1 HOSE 0.5 MT Ø 20 1
2 HOSE BUSH Ø 20 4
3 SPIRAL HOSE ASPER Ø 20 4 mt
4 HOSE HOLDER 3/4"X20 + OR 2
5 ELBOW M/F 3/4 2
6 FILTER MANOMETER 1/6 BAR 1
7 UNION FOR DEPUROIL 1
8 DOUBLE SCREW M/M 3/4"GXX3/4"G 3
9 ELBOW F/F 3/4 2
10 VISCOMAT GROUP 70 OIL/M 1
11 SCREW UNI 5739 8.8 GALV.M6X25 4
12 WASHER UNI 6593 6X18 THICK.2 GALVANIZED 13
13 SCREW UNI 5588 M6 5S GALVANISED 8
EXPLODED DIAGRAMS AND SPARE PARTS
14 SCREW UNI 8112 PH/RH 8.8 GALV. 5X16 2
15 PUFFER 20X13 M6 TYPE I 1
16 SCREW UNI 5739 8.8 GALV.M6X10 1
17 TROLLEY FOOT 1
18 WHEEL BOSS 2
19 WHEEL 125 2
20 TROLLEY AXLE 1
21 TROLLEY HANDLE 1
22 TROLLEY BACK 1
23 SCREW UNI 5739 8.8 GALV. M6X30 2
24 HOSE HOLDER + RING NUT 1"X20 + OR 1
25 INOX. FILTER FOR VALVE 1"G 1
26 CARTRIDGE 10 MICRON FILTER 3/4" 1
27 BASE 1
28 SCREW UNI 5739 8.8 GALV. M6X16 2
29 FILTER WITH COVER 3/4"G 1
Spare Parts List cod. 00050300A DEPUROIL
Material Code
Pos.
0001 F07979000 INOX FILTER for VALVE 1in G 1 PC
0002 R14018000 KIT SPIRAL HOSE 4,1MT D.20 1inX3/4in 1 PC
0003 F00611000 CARTRIGE 10 MICRON FILTER 3/4in 1 PC
0004 000334900 OIL VISCOMAT 70 M 1 PC
0005 F14733000 1 PC
0006 F14735000 1 PC
0007 R14019000 KIT DELIVERY HOSE DEPUROIL 1 PC
Description QT UM
Prices and data are not binding and can be changed without notice
to be requested
to be requested
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