Piusi SUZZARABLUE PRO, SUZZARABLUE BASIC Installation, Use And Maintenance Manual

SUZZARABLUE

DEF-3A-LN, DEF6-LN
Installation, Use and Maintenance Manual
(aka M0195 B)

SIDE

PRO/BASIC

Installation, use and maintenance EN

Bulletin M0195B USA_00

Installation, use and maintenance

ENGLISH

Bulletin M0195B

2 /20

M0195 b

Translated from Italian

suzzarablue side pro/basic

1 INDEX

1 INDEX 3
2 GENERAL WARNINGS 4
3 SAFETY INSTRUCTIONS 4

3.1 SAFETY WARNINGS 6

3.2 GENERAL SAFETY RULES 6

3.3 FIRST AID RULES 7
4 DISPENSING SYSTEM PACKAGING 7

4.1

4.2 SIDE CONSISTS OF 8
5

MACHINE AND MANUFACTURER IDENTIFICATION 8

5.1 PLATES POSITION 9
6 TECHNICAL SPECIFICATIONS 10
7 INTENDED USE 10
8 TREATED PRODUCT CHARACTERISTICS 11
9 INSTALLATION 11
10 ASSEMBLY 12
11

INSTALLATION ONTO IBC TANKS 13
12 OPERATION AND USE 14
13 LEAVING THE SYSTEM UNUSED FOR LONG PERIODS OF TIME 16
14 WASHING THE DISPENSING SYSTEM 16
15 MAINTENANCE 16
16 TROUBLESHOOTING 17
17 DEMOLITION AND DISPOSAL 18

PACKAGE CONTENTS/PRE-INSPECTION 7

EN

This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

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Installation, use and maintenance

2 GENERAL WARNINGS

Warnings To ensure operator safety and to protect the dispensing system from potential dam-

Symbols used
in the manual

Manual pres­ervation
Reproduction
rights

age, workers must be fully acquainted with this instruction manual before attempting
to operate the dispensing system.
The following symbols will be used throughout the manual to highlight safety infor­mation and precautions of particular importance:

ATTENTION
This symbol indicates safe working practices for operators and/or potentially ex­posed persons.
WARNING
This symbol indicates that there is risk of damage to the equipment and/or its
components.
NOTE
This symbol indicates useful information.

This manual should be complete and legible throughout. It should remain available to end
users and specialist installation and maintenance technicians for consultation at any time.
All reproduction rights are reserved by Piusi S.p.A. The text cannot be reprinted
without the written permission of Piusi S.p.A.
© Piusi S.p.A.
THIS MANUAL IS THE PROPERTY OF Piusi S.p.A.
ANY REPRODUCTION, EVEN PARTIAL, IS FORBIDDEN.
This manual belongs to Piusi S.p.A., which is the sole proprietor of all rights indicated
by applicable laws, including, by way of example, laws on copyrights. All the rights
deriving from such laws are reserved to Piusi S.p.A.: the reproduction, including par­tial, of this manual, its publication, change, transcription and notification to the pub­lic, transmission, including using remote communication media, placing at disposal of
the public, distri¬bution, marketing in any form, translation and/or processing, loan
and any other activity reserved by the law to Piusi S.p.A..

3 SAFETY INSTRUCTIONS

ATTENTION
Mains - pre­liminary checks
before inst

Maintenance
control

FIRE AND
EXPLOSION

When flammable
fluids are present
in the work area,
such as gasoline
and windshield
wiper fluid, be
aware that flam­mable fumes can
ignite or explode.
To help prevent
fire and explosion:

4 /20

You must avoid any contact between the electrical power supply and the
fluid that needs to be FILTERED.

Before any checks or maintenance work are carried out, disconnect the
power source.

Use equipment only in will ventilated area.
Keep work area free of debris, including rags and spilled or open containers
of solvent and gasoline.
Do not plug or unplug power cords or turn lights on or off when flammable
fumes are present.

Ground all equipment in the work area.
Stop operation immediately if static sparking occurs or if you feel a shock. Do
not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.

M0195 b

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ELECTRIC
SHOCK

Electrocution
or death

EQUIPMENT
MISUSE
Misuse can
cause death or
serious injury

Burn Hazard

Toxic Fluid or
Fumes Hazard

This equipment must be grounded. Improper grounding, setup or usage of
the system can cause electric shock.

F

Turn off and disconnect power cord before servicing equipment.
Connect only to a grounded electrical outlets.
Use only 3 wire extension cords in accordance with local electrical codes.
Extension cords should have a ground lead.
Ensure ground prongs are intact on power and extension cords.
Do not expose to rain. Store indoors.
Never touch the electric plug of socket with wet hands.
Do not turn the dispensing system on if the power connection cord or other
important parts of the apparatus are damaged, such as the inlet outlet plumb­ing, dispensing nozzle or safety devices. Replace damaged components be­fore operation.
Before each use check that the power connection cord and power plug are
not damaged. If damaged, have power connection cord replaced before use
by a qualified electrician.
The electrical connection between the plug and socket must be kept well
away from water.
Unsuitable extension leads can be hazardous, in accordance with current regulations.
only extension cords that are labelled for outdoor use and have a sufficient conduc­tion path should be used outdoors.
For safety reasons, we recommend that, in principle, the equipment be used only with a earth­leakage circuit breaker (max 30 mA).
Electrical connections must use ground fault circuit interrupter (GFCI).
Installation operations are carried out with the box open and accessible elec­trical contacts. All these operations have to be done with the unit isolated
from the power supply to prevent electrical shock!
Do not operate the unit when fatigued or under the influence of drugs or
alcohol.

!

Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment when equipment is not in use.
Do not alter or modify equipment. Alterations or modifications may void
agency approvals and create safety hazards.
Route hoses and cables away from traffic areas, sharp edges, moving parts,
and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.

Equipment surfaces and fluid that is heated can become very hot during
operation

To avoid severe burns do not touch hot fluid or equipment.
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to
applicable guidelines.
Prolonged contact with the treated product may cause skin irritation: always
wear protective gloves during dispensing.

EN

This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

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Installation, use and maintenance

3.1 SAFETY WARNINGS

ATTENTION
Mains ­preliminary
checks before
installation

Maintenance
control
ATTENTION
Prohibitions

ATTENTION

Before installation, make sure that the electric power supply network is fit­ted with a suitable earth-line and complies with the regulations in force. You
must avoid any contact between the electrical power supply and the fluid that
needs to be pumped.

Before any checks or maintenance work are carried out, switch the system’s
power off by disconnecting the plug from the socket.

It is strictly forbidden to support or transport the system using a power supply
cable. It is strictly forbidden to support or transport the system using a suc­tion or outlet pipe.
In the event of a suspected contamination of the liquid in the car tank, sanitize
the tank. Do not use the Urea Car Dispenser before recovery

3.2 GENERAL SAFETY RULES

Essential
protective
equipment
characteristics
Personal
protective
equipment
that must be
wor

Wear protective equipment that is:
suited to the operations that need to be performed;
resistant to cleaning products.

Wear the following personal protective equipment during handling and instal­lation:
Safety shoes;

Close-fitting clothing;

Other
equipment

Protective
gloves

WARNING

ATTENTION

6 /20

Protective gloves;

Safety goggles;
Instruction manual

Prolonged contact with the treated product may cause skin irritation; always
wear protective gloves during dispensing.

Never touch the electric plug or socket with wet hands.
Do not switch the dispensing system on if the network connection cable or
important parts of the apparatus are damaged, such as the inlet/outlet pipe,
nozzle or safety devices. Replace the damaged pipe immediately.
Before each use, check that the network connection cable and power plug are
not damaged. Have the network connection cable replaced immediately by a
qualified electrician.
The electrical connection between the plug and socket must be kept well
away from water.
Unsuitable extension leads can be dangerous. In accordance with current regula­tions, only extension cords that are labelled for outdoor use and have a sufficient
conduction path should be used outdoors.
For safety reasons, we recommend that, in principle, the equipment be used
only with a earth-leakage circuit breaker (max 30 mA).

M0195 b

Translated from Italian

suzzarablue side pro/basic

3.3 FIRST AID RULES

Persons who
have suffered
electric shock

NOTE

Disconnect the power source, or use a dry insulator to protect yourself while
you move the injured person away from any electrical conductor. Avoid touch­ing the injured person with your bare hands until he is far away from any con­ductor. Immediately call for help from qualified and trained personnel. Do not
operate switches with wet hands.

Please refer to the safety data sheet for the product

4 DISPENSING SYSTEM PACKAGING

The dispensing system
comes packed in a card­board box bearing the fol­lowing markings:

- an arrow indicating the
TOP side;

- a label containing all the
information relating to
the equipment (model,
weight, etc.)..

EN

4.1

Foreword To open the cardboard packaging, use a pair of scissors or a cutter, being

NOTE

ATTENTION

This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

PACKAGE CONTENTS/PRE-INSPECTION

careful not to damage the dispensing system or its components. Open the
packaging and check that the following components provided as part of the
equipment are available:

In the event that one or more of the components described below are miss­ing from inside the package, please contact Piusi S.p.A.technical support.

Check that the data on the plate correspond to the desired specifications.
In the event of any anomaly, contact the supplier immediately, indicating
the nature of the defects. Do not use equipment which you suspect might
not be safe.

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Installation, use and maintenance

4.2 SIDE CONSISTS OF

13

12

2 PRO

7

6

5

7

1 BASIC 2 BASIC

1 PRO

14

8

6

5

10

4

899 3

1 PUMP ASSEMBLY 8 NO. 2 HOSE-END FITTINGS
2 NOZZLE 9 SWIVEL PROTECTION
3 SUCTION HOSE 10 SYNTHETIC ROPE
4 DELIVERY HOSE 11 METER K24 (PRO VERSION)
5 NO. 4 CLAMPS 12 USE AND MAINTENANCE HANDBOOK FOR SUZZARAB-

6 NO. OR SEALS 13 USE AND MAINTENANCE HANDBOOK FOR METER K24

7 NO. 2 RING NUTS FOR

SWIVEL, PLASTIC

5

The dispensing system comes with an identification plate; this is attached to the pump and contains the
following information:

ATTENTION

MACHINE AND MANUFACTURER IDENTIFICATION

- type:

- lot number / Production year;

- technical data;

- use and maintenance handbook code

Before installing, always make sure the type of dispensing system is cor­rect and suitable for the available power supply (Voltage/Frequency)

14 SUCTION CONNECTION DEVICE

11

LUE DOSING SYSTEM

(PRO VERSION)

8 /20

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suzzarablue side pro/basic

5.1 PLATES POSITION

The dispensing system is equipped with decals and/or plates to provide operators
with the necessary important information. Make sure that these do not deteriorate or

NOTE Should this situation arise, please contact our support department and ar-

The decals present are as follows:

nlr
m

nlr
m

become detached over time.

range to have the damaged or missing plates sent back and replaced where
necessary.

230 V 50 Hz 520W
2,4A 2900 Rpm
40 l/min 3,5 bar
IP55

-5 / +40°C

1 - protection
gloves;

- safety goggles

- close-fitting
clothing

- consult the user
and maintenance
manual;

- safety shoes
2 - product for
dispensing.

230 V 50 Hz 520W
2,4A 2900 Rpm
40 l/min 3,5 bar
IP55

-5 / +40°C

3 - CE plate with technical data

4 - label: caution note on the prolonged use
of the pump

EN

This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

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Installation, use and maintenance

6 TECHNICAL SPECIFICATIONS

Dimensions

Length (A) * 324 mm / 12,75”
Depth (B) 208 mm / 8,19”
Height (C) 393 mm / 15,47”

Weight

BASIC Version 13,2 kg / 29,10 lb
PRO Version 15,9 kg / 35 lb

Technical Specifications

Voltage 230 V
Frequency 50 Hz
Power 520 W
Absorption 2,4 A
Revolutions 2900 rpm
Operating temperature +23°F / +104°F / -5°C/+40°C
Q-max 10,5 gpm / 40 l/min
P-max 50,75 psi / 3,5 bar
Protection IP55
Reference manual M0195

7 INTENDED USE

Intended use

Conditions of
use

Flammable
liquids and
explosive atmo­sphere
Unintended use

ATTENTION

The dispensing system “SUZZARABLUE” was designed and built for the distribution
of the product called AdBlue®, AUS32 or water.
The dispensing system "SUZZARABLUE" should be used by observing the
following conditions:
Max. temperature of dispensed product: +35 °C.
Min temperature of dispensed product: -11 °C.
Max. temperature of dispensed product permitted by materials: +40°C.
Voltage variation permitted: +/- 5%
Equivalent continuous sound pressure level at the workstation: ≤75 dB(A)
Make sure that the pump operates within its nominal operating parameters.

The system “SUZZARABLUE” was not designed for dispensing of diesel,
petrol, flammable liquids with flash point <55°C/131°F, or for operation in
environments with potentially explosive atmosphere. The use in the above
mentioned conditions is forbidden.
The use of the system for purposes different from those specified in section
"Intended use" is strictly forbidden.
Do not operate the system for any purpose other than the purpose de­scribed within this manual; all other use is considered "IMPROPER" and will
result in Piusi S.p.A. disclaiming any responsibility for damage to property,
people, animals or to the system itself.
Do not keep the pump in motion with the nozzle in the closed position for
more than 3 minutes.

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M0195 b

Translated from Italian

suzzarablue side pro/basic

8 TREATED PRODUCT CHARACTERISTICS

Products per­mitted

Products not
permitted

The "SUZZARABLUE" dispensing system was designed and built to dispense
a special liquid, made from an aqueous urea solution, known as AdBlue®/
AUS32 , based on the ISO 22241 standard SUZZARABLUE can also be used
with water.

ATTENTION
All products not listed in the "Intended Use" and "Treated Product Character­istics" paragraphs are to be considered not permitted, improper and there­fore prohibited.
Piusi S.p.A. accepts no responsibility for damage to persons or property
caused by failure to comply with this requirement.

9 INSTALLATION

Foreword The "SUZZARABLUE" dispensing system has been designed and equipped

Authorised
installation
personnel

ATTENTION

for IBC tank installation.
Any different form of installation must guarantee secure fastening.
All installations must be carried out by authorised and competent personnel
only. Authorised persons must

- install the system in dry and well-ventilated place;

- ensure the correct installation of equipment required for the correct func­tioning of the pump;

- only use accessories that have been supplied with the system.

The use of accessories that are unsuitable and were not provided with the
system is strictly prohibited. Piusi S.p.A. accepts no responsibility for dam­age to persons, property or the environment caused by failure to comply
with this requirement.
The “SUZZARABLUE” dispensing system is for professional use only.
As per the current legislation, the “SUZZARABLUE” dispensing system
must be installed in premises that are sufficiently well-lit.

The “SUZZARABLUE” dispensing system has been specifically designed for
use in a dry place. If installed outside, an adequate protective covering
must be provided.

EN

This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

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Installation, use and maintenance

10 ASSEMBLY

Assemble as shown
in the illustration.
See components
number at the cap.

4.2

ATTENTION The “SUZZARABLUE” dispensing system is equipped with an IBC tank suc-

12 /20

tion connection device. This must be installed before attempting to operate
the system.

M0195 b

Translated from Italian

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11

NOTE Different forms of installation, i.e. without the tanks indicated, are only

INSTALLATION ONTO IBC TANKS

permitted if they are capable of guaranteeing that the dispensing system
will be firmly and stably fastened.

Use the hooks and rope provided to firmly and stably fasten the dispensing
system to the tank.

pipe
support

EN

This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

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Installation, use and maintenance

12 OPERATION AND USE

Foreword Directions on how to start and stop operation of the system are given below:

WARNING

ATTENTION

To remove any substance residue or foreign matters from the pipes, wash the
system before putting it into operation. To wash the system, follow the same
dispensing procedures using demineralized or deionized water and eventu­ally rinse with AUS32 / D.E.F.
During operation the motor may be hot: be careful.

WARNING

ATTENTION

WARNING

ATTENTION

Getting
started:

EMPTY
NOZZLE
HOLDER

ATTENTION

For the proper functioning of the system, allow a 20-minute stop for every 20
minutes of dispensing.

Operation of the pump without dispensing is only admitted for periods of no
longer than 3 minutes.

We recommend that the pump remains switched off whenever the system is
not in use.

If ever the voltage is lagging, push the switch to the OFF position and return the
nozzle to its rest position with its lever not activated.

Should any sealants be used on the suction and delivery circuit of the pump,
make sure that these products are not released inside the pump.

Foreign bodies in the suction and delivery circuit of the pump could cause
malfunctioning and breakage of the pump components.
In case of prolonged dry-running of the pump, the suction circuit may be
empty and suction may become difficult. If so, fill the suction circuit with de­mineralised water

14 /20

M0195 b

Translated from Italian

AUS32

DIESEL

20’ MAX!

SB_D_005

SUCTION

SYSTEM

suzzarablue side pro/basic

ON/OFF!

EN

ONLY!

V-Hz

This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

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Installation, use and maintenance

13 LEAVING THE SYSTEM UNUSED FOR
LONG PERIODS OF TIME

What to do Whenever it is thought that the system will remain unused for at least 15 days,

it must be emptied in order to prevent the product from crystallising inside.
This shall be followed by a washing cycle..

14 WASHING THE DISPENSING SYSTEM

Foreword The dispensing system requires washing in order to remove product crystal-

ATTENTION

DISPOSAL Liquids resulting from washing must be disposed of in accordance with the

ATTENTION

lisation which may damage the plant.

Wear personal protective equipment (PPE) when performing the wash
cycle.
Use only demineralised water to wash the system.

laws prevailing in the country of use.

By following the same modes of delivery described above, the dispensing
system can be washed by sucking up demineralised water from the clean con­tainer and collecting the resulting mixture in a different disposable container.

15 MAINTENANCE

Safety instruc­tions

Authorised
maintenance
personnel
Measures to be
taken

ONCE A
WEEK:
ONCE
A MONTH:

16 /20

The dispensing system was designed and built to require a minimal amount of maintenance.
Before carrying out any maintenance work, disconnect the dispensing system from
any electrical and hydraulic power source.
During maintenance, the use of personal protective equipment (PPE) is compulsory.
In any case always bear in mind the following basic recommendations for a good func­tioning of the pump
All maintenance must be performed by qualified personnel. Tampering can lead to

performance degradation, danger to persons and/or property and may result in the
warranty being voided.

Whenever there is risk of frost, empty the circuit and the pump, taking care to place
the pump in an environment where the temperature is no lower than 0°C/32°F.
Check that the labels and plates found on the dispensing system do not deteriorate
or become detached over time.

- Check that the pipe connections are not loose to prevent any leaks;

- Check and keep the filter installed on the suction line clean.

- Check the pump body and keep it clean and free of any impurities;

- Check that the electrical supply cables are in good condition.

M0195 b

Translated from Italian

suzzarablue side pro/basic

16 TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
THE MOTOR IS NOT TURNING Lack of electric power Check the electrical connections

Rotor jammed Check for possible damage or

THE MOTOR TURNS SLOWLY
WHEN STARTING
LOW OR NO FLOW RATE Low level in the suction tank Refill the tank

INCREASED PUMP NOISE Cavitation occurring Reduce suction pressure

LEAKAGE FROM THE PUMP
BO DY

Motor problems Contact the Service Department
Low voltage in the electric power
line

Foot valve blocked Clean and/or replace the valve
Filter clogged Clean the filter
Excessive suction pressure Lower the pump with respect to

High loss of head in the delivery
circuit (working with the by-pass
open)
By-pass valve blocked Contact the Service Department
Air entering the pump or the suc­tion tubing
A narrowing in the suction tubing Use tubing suitable for working

Low rotation speed Check the voltage at the pump.

The suction tubing is resting on
the bottom of the tank
Freezing of the pump or motor. Thaw the pump and check for

Leaks in the pump outlet pipe. Check the seal at the pipe's con-

Failure to prime fill the suction hose with deminer-

Irregular functioning of the by­pass
Presence of air in the liquid to be
pumped.
Pump damage Contact the Service Department

and the safety systems.

obstruction of the rotating com­ponents.

Bring the voltage back within the
anticipated limits

the level of the tank or increase
the cross-section of the tubing
Use shorter tubing or of greater
diameter

Check the seals of the connec­tions

under suction pressure

Adjust the voltage and/or use
cables of greater cross-section
Modify tubing properly.

damage. Starting a frozen pump
can cause damage to the motor
and to the pump itself

nections and inspect the pipe for
possible damage.

alised water

Dispense until the air is purged
from the by-pass system.
Verify the suction connections

EN

This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.

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Installation, use and maintenance

17 DEMOLITION AND DISPOSAL

Foreword If the system needs to be disposed, the parts which make it up must be de-

Disposing of packing
materials
Metal Parts Disposal Metal parts, whether paint-finished or in stainless steel, can be consigned to

Disposal of electric and
electronic components

Information

regarding the
environment for
clients residing
within the European

Union

Miscellaneous parts
disposal

livered to companies that specialize in the recycling and disposal of industrial
waste and, in particular:
The packaging consists of biodegradable cardboard which can be delivered
to companies for normal recycling of cellulose.

scrap metal collectors.
These must be disposed of by companies that specialize in the disposal
of electronic components, in accordance with the indications of directive
2012/19/EU (see text of directive below).
European Directive 2012/19/EU requires that all equipment marked with this
symbol on the product and/or packaging not be disposed of together with
non-differentiated urban waste. The symbol indicates that this product must
not be disposed of together with normal household waste. It is the responsi­bility of the owner to dispose of these products as well as other electric or
electronic equipment by means of the specific refuse collection structures
indicated by the government or the local governing authorities.
Disposing of RAEE equipment as household wastes is strictly forbidden. Such
wastes must be disposed of separately.
Any hazardous substances in the electrical and electronic appliances and/or
the misuse of such appliances can have potentially serious consequences for
the environment and human health.
In case of the unlawful disposal of said wastes, fines will be applicable as
defined by the laws in force.
Other components, such as pipes, rubber gaskets, plastic parts and wires,
must be disposed of by companies specialising in the disposal of industrial
waste.

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© PIUSI S.p.A.

EN. This document has been drawn upwith the greatest aention to
precision and accuracy of all data herein contained. Nevertheless, PIUSI
S.p.A. denies liability for any possible mistake or omission.

Bulletin M0195 B USA_00| en