pitsco Toothpick Bridge Tester User Manual

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Toothpick Bridge Tester
User Guide
Structures such as bridges and towers can be tested by applying weight to them. The weight used to test the structure is a bucket lled with sand. When testing a bridge, suspend the bucket from a block resting on the roadbed of the bridge. This simulates a heavy truck driving across the bridge. When testing a tower, simply set the bucket on top of the tower or suspend the bucket from a block resting on top of the tower.
Two Approaches to Testing Structures
Pass/Fail Test: One approach is to test the bridge or tower with a known weight (amount of sand) to see if the structure can support it. There are two possible outcomes to this test: The structure passes by supporting the weight, or it collapses under the weight and fails the test.
You should nd the following items inside your Toothpick Bridge Tester bucket:
• Test block • Eyebolt • Hex nut
• Washer • Nylon cord • Measuring stick (attached to inside of bucket)
In addition to these items, you will need some sand. Sand is inexpensive and sold in bulk at most hardware stores and lumberyards. Some hardware stores also sell bagged sand.
Caution: Testing structures can be messy! To prevent the sand from spilling, try placing a stool, books, or other object under the bucket so it will not fall very far if the structure breaks. For a pass/fail test, you can place the lid on the bucket before starting the test. Consider testing the structures outside or in a garage if possible.
Measuring the Sand
Use the measuring stick adhered to the inside of the bucket to get an approximate scale measurement of the sand. (The actual weight varies depending on how wet or dry the sand is.)
Testing a Structure
1. Pass the threaded end of the eyebolt through the hole in the test block.
2. On the other side of the test block, place the washer on the eyebolt shaft. Thread the hex nut onto the shaft to secure the eyebolt to the test block.
3. Tie one end of the nylon cord to the ring end of the eyebolt.
4. Place the test block on the roadbed of the bridge. If testing a tower, place the test block on top of the tower. The cord should be hanging down from the center of the structure.
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5. Tie the opposite end of the cord to the bucket handle. Carefully place the bridge or tower across two chairs or tables of the same height as shown in Figures 1 and
2. Make sure the bucket
is hanging straight down from the center of the structure.
6. Add sand to the bucket. If conducting a pass/fail test, pre-measure the sand before adding it to the bucket. If conducting a destructive test, contin­ue to gradually add sand until the structure breaks, then measure the weight of the sand.
Figure 1
Alternative for Towers
1. Place the bucket on top of the tower (Figure 3).
2. Add sand to the bucket.
Note: If conducting a pass/fail test, add the sand, place the lid on the bucket, and then place the bucket on the tower. This will reduce the chance of a mess.
Warranty
Pitsco provides a one-year limited warranty against defects in manufacturing on all items pur­chased. In a warranty situation, Pitsco will arrange for the return of defective items for evalu­ation. Qualified Pitsco staff will determine warranty coverage and notify the customer. Items under warranty will be repaired or replaced at Pitsco’s discretion. Customers will be billed for all costs associated with non-warranty items.
Figure 2
P.O. Box 1708 • Pittsburg, KS 66762
www.pitsco.com
Toll-Free Orders 800-835-0686
Figure 3
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