Pitco Frialator SSPG14, SSRS14 Operation Manual

IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
Installation & Operation Manual
SSPG14: Floor Model Gas Pasta Cooker SSRS14: Floor Model Rinse Station
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L20-331, REV. 0 (3/10)
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
TO THE PURCHASER
Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
WARNING
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to national and local regulations and codes in force.
WARNING
During the warranty period if a customer elects to use a non­original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING
In North America an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41.
WARNING
DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING
This appliance is not intended for persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Do not allow children to operate, or play on or around the appliance.
WARNING
If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.
WARNING
The water level should be maintained at the level line. DO NOT turn the appliance on until the heat tubes are fully covered with water at all times. Serious injury could result from hot steam vapors off the heat tubes.
WARNING
If overflow drain is not equipped or if overflow drain stop is used, do not leave appliance unattended while filling with water. Over filling the appliance can cause serious injuries and damage the equipment.
WARNING
Completely shut the appliance down when the water is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.
WARNING
This appliance is intended for indoor use only.
WARNING
DO NOT operate appliance unless all panels and access covers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
WARNING
There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
WARNING
Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
i L20-331, REV. 0 (3/10)
TABLE OF CONTENTS
1. INSTALLATION ........................................................................................................1
1.1. CHECKING YOUR NEW APPLIANCE ...................................................................................................... 1
1.2. INSTALLATION CLEARANCES................................................................................................................ 2
1.3. LEG/CASTER INSTALLATION AND LEVELING...................................................................................... 3
1.4. PLUMBING CONNECTIONS ..................................................................................................................... 4
1.4.1. WATER INLET CONNECTIONS ......................................................................................................... 4
1.4.2. DRAIN CONNECTIONS ...................................................................................................................... 4
1.5. GAS CONNECTION ................................................................................................................................... 5
1.5.1. QUICK DISCONNECT CONNECTION ............................................................................................... 5
1.5.2. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING................................................................... 5
1.5.3. CE GAS TABLE ................................................................................................................................... 6
1.5.4. NON CE GAS TABLE.......................................................................................................................... 7
1.6. ELECTRICAL CONNECTIONS.................................................................................................................. 8
1.7. VENTILATION AND FIRE SAFETY SYSTEMS......................................................................................... 8
1.8. INSPECTION .............................................................................................................................................. 9
1.9. INITIAL ADJUSTMENTS.......................................................................................................................... 10
1.9.1. FILLING THE APPLIANCE................................................................................................................ 10
1.9.2. LIGHTING INSTRUCTIONS.............................................................................................................. 10
1.9.3. SELF CLEANING BURNER SYSTEM .............................................................................................. 11
1.9.4. PILOT FLAME ADJUSTMENT .......................................................................................................... 11
1.9.5. MAIN BURNER SYSTEM ADJUSTMENT......................................................................................... 12
1.10. INITIAL CLEANING .............................................................................................................................. 13
2. OPERATION ...........................................................................................................14
2.1. OPERATIONAL FEATURES.................................................................................................................... 14
2.2. FILLING THE APPLIANCE ...................................................................................................................... 16
2.2.1. FILLING THE COOKER TANK.......................................................................................................... 16
2.2.2. FILLING THE RINSE TANK .............................................................................................................. 16
2.3. APPLIANCE START UP .......................................................................................................................... 16
2.4. COOKING ................................................................................................................................................. 17
2.4.1. SIMMER MODE................................................................................................................................. 17
2.4.2. BOIL MODE ....................................................................................................................................... 17
2.4.3. TIMER OPERATION.......................................................................................................................... 17
2.4.4. BASKET LIFT OPERATION .............................................................................................................. 17
2.4.5. ADDITIONAL CONTROLLER FUNCTIONS...................................................................................... 17
2.4.6. COOKING TIPS ................................................................................................................................. 18
2.5. APPLIANCE SHUTDOWN ....................................................................................................................... 18
2.5.1. STANDBY MODE .............................................................................................................................. 18
2.5.2. COMPLETE SHUTDOWN................................................................................................................. 18
3. PREVENTATIVE MAINTENANCE..........................................................................19
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SSPG14: Floor Model High Efficiency Gas Pasta Cooker TABLE OF CONTENTS
3.1. DAILY PREVENTATIVE MAINTENANCE............................................................................................... 19
3.1.1. APPLIANCE INSPECTION................................................................................................................ 19
3.1.2. CLEANING THE COOK TANK (RINSE TANK IF EQUIPPED)......................................................... 19
3.1.3. CLEANING THE CABINET................................................................................................................ 19
3.2. MONTHLY PREVENTATIVE MAINTENANCE........................................................................................ 20
3.2.1. DE-LIMING ........................................................................................................................................ 20
3.3. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION........................................ 20
3.3.1. TEMPERATURE PROBE & HIGH LIMIT PROBE............................................................................. 20
3.3.2. CONTROLLER .................................................................................................................................. 20
3.3.3. CONTROL BOX & ELECTRICAL COMPONENTS........................................................................... 20
3.3.4. TANK.................................................................................................................................................. 21
3.3.5. DRAIN SYSTEM ................................................................................................................................ 21
3.3.6. GAS COMBUSTION SYSTEM .......................................................................................................... 21
3.4. VENTILATION HOOD .............................................................................................................................. 21
4. TROUBLESHOOTING ............................................................................................ 22
4.1. POWER FAILURE .................................................................................................................................... 22
4.2. HIGH TEMPERATURE LIMIT SWITCH................................................................................................... 22
4.2.1. Cook Tank Temperature Limit Switch................................................................................................ 22
4.2.2. Self Cleaning Burner System Temperature Limit Switch................................................................... 22
4.3. DRAIN VALVE INTERLOCK.................................................................................................................... 22
4.4. TROUBLESHOOTING CHART................................................................................................................ 23
4.5. CONTROLLER WARNING DISPLAYS ................................................................................................... 23
iii L20-331, REV. 0 (3/10)
SSPG14: Floor Model High Efficiency Gas Pasta Cooker INSTALLATION
1. INSTALLATION
1.1. CHECKING YOUR NEW APPLIANCE
Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed. Refer to the table below to identify which accessories should be included with your appliance.
Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased. Write this information on the front cover of this manual for future reference.
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now ready to be installed. Although it may be possible for you to install and set up your new appliance, it is STRONGLY recommended that you have this done by qualified professionals. A qualified professional will ensure that the installation is safe and meets local building and fire codes.
Accessories
ITEM DESCRIPTION SSPG14 SSRS14
1
2
3
4
5
6
7
8
9
Basket Hanger Standard Standard
Tube Rack Standard N/A
Drain Cleanout Rod Standard Standard
Small Bulk Pasta Basket Optional Optional
Large Bulk Pasta Basket Optional Optional
Small Round Pasta Basket Optional Optional
Large Round Pasta Basket Optional Optional
Oblong Pasta Basket Optional Optional
Individual Portion Cups/Rack Optional Optional
L20-331, REV. 0 (3/10) 1
INSTALLATION
Back
Sides
WARNING DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
1.2. INSTALLATION CLEARANCES
The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.
Unit
Combustible Construction
Inches (centimeters)
Non-Combustible Construction
Inches (centimeters)
6.0" (15.24cm) 0.0" (0.0cm)
6.0" (15.24cm) 0.0" (0.0cm)
In addition to the above clearances there must also be at least 16 inches (40.64cm) of aisle space in front of the unit.
WARNING DO NOT obstruct the flow of ventilation or air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component ventilation. Ensure that you meet the minimum clearance requirements specified in this manual.
WARNING DO NOT install this appliance next to a deep fat fryer. A splash over of water into the hot oil may cause a flash fire.
CAUTION To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back.
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SSPG14: Floor Model High Efficiency Gas Pasta Cooker INSTALLATION
1.3. LEG/CASTER INSTALLATION AND LEVELING
When you receive your appliance it is completely assembled with the possible exception of the legs (or casters). This appliance must be installed with legs or casters; it cannot be curb mounted. Curb mounting will seriously inhibit this appliance’s ability to effect proper component ventilation. The legs/casters must be installed before connecting the appliance to the gas supply. The legs provide the necessary height to meet sanitation requirements and assure adequate air supply to the combustion system. Use the following procedure
Required tools: 7/16 “ wrench and socket and a large pair of water pump pliers.
1. Remove all loose accessories and carefully place the appliance on its back to avoid damage to the cabinet and splash back. Protect the outside of the appliance with cardboard or a drop cloth when laying it down. Take care not to pinch any electrical cords between the cabinet and the floor.
2. Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires four 1/4-20 x 5/8” hex head screws and nuts. Insure that all screws are tight.
3. Mount the screws from the inside of the appliance with the nut on the outside (bottom, see diagram below) of the appliance. The nuts have lock washers attached to them, therefore it is not necessary to use separate lock washers.
4. When all four legs/casters are securely mounted, stand the unit upright, being careful not to put too much weight on any one leg or caster. Adjust the height and level the appliance by adjusting the leveling devices (B) with water pump pliers. Rotating the leveling device in a Clockwise (CW) direction will reduce the height of the appliance, Counter Clockwise rotation will increase the height of the appliance. For casters, loosen 2 set screws (A) before leveling, adjust the height, then retighten.
WARNING
This appliance must be installed with the legs or casters provided by the manufacturer.
WARNING DO NOT install legs or casters, or perform leveling procedure when appliance is in operation or full of hot liquids. Serious injury could result.
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