Pitco Frialator SSPE14, SSRS14 Operation Manual

IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
Installation & Operation Manual
SSPE14: Floor Model Electric Pasta Cooker SSRS14: Floor Model Rinse Station
Model SSPE14/SSRS14
Shown with Manual Water Fill Option
L20-339, rev. 0 (2/10)
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
WARNING
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to national and local regulations and codes in force.
WARNING
A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation. (CE countries)
WARNING
During the warranty period if a customer elects to use a non­original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING
This appliance, when installed, must be electrically grounded in accordance with local codes or national codes. For domestic models, in the absence of local codes the installation must conform to the National Electric Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or this appliance without depending on the electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING
DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning use of the appliance by a person responsible for their safety.
WARNING
If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard. A replacement, oil resistant cord must be provided by the manufacturer.
WARNING
The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.
WARNING
The water level should be maintained at the level line. DO NOT turn the appliance on until the heating elements are fully covered with water at all times. Serious injury could result from hot steam vapors off the heating elements.
WARNING
If overflow drain is not equipped or if overflow drain stop is used, do not leave appliance unattended while filling with water. Over filling the appliance can cause serious injuries and damage the equipment.
WARNING
Completely shut the appliance down when the water is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.
WARNING
This appliance is intended for indoor use only.
WARNING
DO NOT operate appliance unless all panels and access covers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
WARNING
This appliance has a maximum water inlet pressure 414 kPa and a minimum water inlet pressure of 138 kPa.
ii L20-339, rev. 0 (2/10)
SSPE14: Floor Model Electric Pasta Cooker TABLE OF CONTENTS
1. INSTALLATION ........................................................................................................2
1.1. CHECKING YOUR NEW APPLIANCE ...................................................................................................... 2
1.2. INSTALLATION CLEARANCES................................................................................................................ 3
1.3. PLUMBING CONNECTIONS ..................................................................................................................... 3
1.3.1. WATER INLET CONNECTIONS ......................................................................................................... 3
1.3.2. DRAIN CONNECTIONS ...................................................................................................................... 3
1.4. LEG/CASTER INSTALLATION AND LEVELING...................................................................................... 4
1.5. ELECTRICAL CONNECTIONS.................................................................................................................. 5
1.6. VENTILATION AND FIRE SAFETY SYSTEMS......................................................................................... 6
1.7. INSPECTION .............................................................................................................................................. 6
1.8. INITIAL CLEANING.................................................................................................................................... 7
2. OPERATION .............................................................................................................8
2.1. OPERATIONAL FEATURES...................................................................................................................... 8
2.1.1. COMPONENT DESCRIPTIONS ......................................................................................................... 9
2.2. FILLING THE APPLIANCE ...................................................................................................................... 10
2.2.1. FILLING THE COOKER TANK.......................................................................................................... 10
2.2.2. FILLING THE RINSE TANK .............................................................................................................. 10
2.3. APPLIANCE START UP .......................................................................................................................... 10
2.3.1. APPLIANCE SHUTDOWN................................................................................................................ 10
2.4. COOKING ................................................................................................................................................. 11
2.4.1. SIMMER MODE................................................................................................................................. 11
2.4.2. BOIL MODE ....................................................................................................................................... 11
2.4.3. TIMER OPERATION.......................................................................................................................... 11
2.4.4. BASKET LIFT OPERATION .............................................................................................................. 11
2.4.5. ADDITIONAL CONTROLLER FUNCTIONS...................................................................................... 11
2.4.6. COOKING TIPS ................................................................................................................................. 11
3. PREVENTATIVE MAINTENANCE..........................................................................12
3.1. DAILY PREVENTATIVE MAINTENANCE............................................................................................... 12
3.1.1. APPLIANCE INSPECTION................................................................................................................ 12
3.1.2. CLEANING THE COOK TANK (RINSE TANK IF EQUIPPED)......................................................... 12
3.1.3. CLEANING THE CABINET................................................................................................................ 12
3.2. MONTHLY PREVENTATIVE MAINTENANCE........................................................................................ 12
3.2.1. DELIMING.......................................................................................................................................... 12
3.3. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION........................................ 13
3.3.1. HEATING ELEMENT......................................................................................................................... 13
3.3.2. TEMPERATURE PROBE & HIGH LIMIT PROBE............................................................................. 13
3.3.3. CONTROLLER .................................................................................................................................. 13
3.3.4. CONTROL BOX & ELECTRICAL COMPONENTS........................................................................... 13
3.3.5. TANK & DRAIN SYSTEM.................................................................................................................. 13
L20-339, rev. 0 (2/10) iii
TABLE OF CONTENTS
4. TROUBLESHOOTING ............................................................................................14
4.1. POWER FAILURE .................................................................................................................................... 14
4.2. HIGH TEMPERATURE LIMIT SWITCH................................................................................................... 14
4.2.1. Resetting the HighTemperature Limit Switch .................................................................................... 14
4.3. DRAIN VALVE INTERLOCK.................................................................................................................... 14
4.4. LIQUID LEVEL SENSOR ......................................................................................................................... 14
4.5. TROUBLESHOOTING CHART................................................................................................................ 14
4.6. CONTROLLER WARNING DISPLAYS ................................................................................................... 15
4.7. ELECTRIC COMPONENT PARTS LIST.................................................................................................. 15
4.8. CONTROL WIRING SCHEMATIC ........................................................................................................... 16
4.9. HIGH VOLTAGE WIRING SCHEMATIC(S)............................................................................................. 17
iv L20-339, rev. 0 (2/10)
INSTALLATION
1. INSTALLATION
1.1. CHECKING YOUR NEW APPLIANCE
Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed. Refer to the table below to identify which accessories should be included with your appliance.
Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased. Write this information on the front cover of this manual for future reference.
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now ready to be installed. Although it may be possible for you to install and set up your new appliance, it is STRONGLY recommended that you have this done by qualified professionals. A qualified professional will ensure that the installation is safe and meets local building and fire codes.
Accessories
ITEM DESCRIPTION SSPE14 SSRS14
1
2
3
4
5
6
7
8
9
Basket Hanger Standard Standard
Element Rack
Drain Cleanout Rod Standard Standard
Small Bulk Pasta Basket Optional Optional
Large Bulk Pasta Basket Optional Optional
Small Round Pasta Basket Optional Optional
Large Round Pasta Basket Optional Optional
Oblong Pasta Basket Optional Optional
Individual Portion Cups/Rack Optional Optional
Standard N/A
DIAGRAM 1
2 L20-339, rev. 0 (2/10)
INSTALLATION SSPE14: Floor Model Electric Pasta Cooker
Measured
Max Limit or Range
OK
Temperature
Hardness
pH
Pressure
Back
Sides
Floor
WARNING DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
1.2. INSTALLATION CLEARANCES
The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.
Unit
Combustible Construction
Inches (centimeters)
6.0" (15.24cm) 0.0" (0.0cm)
6.0" (15.24cm) 0.0" (0.0cm)
6.0" (15.24cm) 6.0" (15.24cm)
Non-Combustible Construction
Inches (centimeters)
In addition to the above clearances there must also be at least 16 inches (40.64cm) of aisle space in front of the unit.
WARNING DO NOT obstruct the flow of ventilation or air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component ventilation. Ensure that you meet the minimum clearance requirements specified in this manual.
WARNING DO NOT install this appliance next to a deep fat fryer. A splash over of water into the hot oil may cause a flash fire.
1.3. PLUMBING CONNECTIONS
The plumbing installation should be done by a licensed plumber and must comply with local and national codes. The instructions for appliances connected to the water mains by detachable hose sets shall state that new hose sets will be used and that the old hose sets should not be reused (if applicable).
1.3.1. WATER INLET CONNECTIONS If your appliance is equipped with a faucet or a water fill option connections to a potable water supply will be required. If a single water connection is required it is recommended that the appliance is connected to hot water supply. This will greatly decrease the time and energy required for the appliance to reach operating temperature. Prior to installation, a water treatment specialist should inspect the water supply. Water hardness should contain no more then 2.0 grains/gallon. The pH level should be between 6.5 and 8.0. These conditions can be obtained with the use of a properly maintained water softener. The incoming water pressure should be between 20 psi (138 kPa) to 60 psi (414 kPa). For higher water pressures, a high-pressure regulator must be installed to inlet plumbing to avoid damage caused by water hammer. The maximum allowable incoming water temperature is 180°F (82°C). Have your water tested and record the measured values below.
1.3.2. DRAIN CONNECTIONS
Each tank has a drain that can be connected to a drainage system. Each tank also has an overflow line. The overflow connection is after the drain valve to provide an unobstructed overflow path. The tank drain and overflow line for each tank is connected together to form a common drain line.
When there are more than 2 appliances joined together the common drains can be connected together with a manifold that has a 1-1/4” NPT outlet connection.
3 L20-339, rev. 0 (2/10)
WARNING When water is at a high temperature and high pressure, excessive splashing of hot water may occur that could result in injury.
Water Quality Checklist
180°F (82°C) Max.
2.0 Grains/Gal. Max.
6.5 to 8.0
20 psi (138 kPa) to 60 psi (414 kPa)
INSTALLATION
1.4. LEG/CASTER INSTALLATION AND LEVELING
When you receive your appliance it is completely assembled with the possible exception of the legs (or casters). This appliance must be installed with legs or casters; it cannot be curb mounted. Curb mounting will seriously inhibit this appliance’s ability to effect proper component ventilation. The legs/casters must be installed before connecting the appliance to the gas supply. The legs provide the necessary height to meet sanitation requirements and assure adequate air supply to the combustion system. Use the following procedure
Required tools: 7/16 “ (11 mm) wrench and socket and a large pair of water pump pliers.
1. Remove all loose accessories and carefully place the appliance on its back to avoid damage to the cabinet and splash back. Protect the outside of the appliance with cardboard or a drop cloth when laying it down. Take care not to pinch any electrical cords between the cabinet and the floor.
2. Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires four 1/4-20 hex head bolts and kep-nuts. Insure that all screws are tight.
3. Mount the bolts from the inside of the appliance with the nut on the outside (bottom, see diagram below) of the appliance. The kep-nuts have lock washers attached to them, therefore it is not necessary to use separate lock washers.
4. When all four legs/casters are securely mounted, stand the unit upright, being careful not to put too much weight on any one leg or caster. Adjust the height and level the appliance by adjusting the leveling devices (B) with water pump pliers. Rotating the leveling device in a clockwise (CW) direction will reduce the height of the appliance, counter clockwise rotation (CCW) will increase the height of the appliance. For casters, loosen 2 set screws (A) before leveling, adjust the height, then re-tighten.
CAUTION To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back.
WARNING
This appliance must be installed with the legs or casters provided by the manufacturer.
WARNING DO NOT install legs or casters, or perform leveling procedure when appliance is in operation or full of hot liquids. Serious injury could result.
4 L20-339, rev. 0 (2/10)
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