Pitco Frialator SG14, SG14R, SG14T, SG18, SG18F General Manual

...
There's Always Something Cooking!
Installation and Operation Manual
For Gas Fryers
ALL OPTIONS
Covering Models
SG & SGF
14, 14R, 14T, 18, 18F, 24P, 24F, 34P & 34F
ENGLISHFRANÇAIS
FRANCAIS
®
Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
www.pitco.com
ESPAÑOL
®
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
WARNING The fryer is equipped with an oil proof, electrical supply cord with a three prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this plug.
WARNING There is an open flame inside the fryer. The unit may get hot enough to set near by materials on fire. Keep the area around the fryer free from combustibles.
WARNING DO NOT supply the fryer with a gas that is not indicated on the data plate. If you need to convert the fryer to another type of fuel, contact your dealer.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING Wait 5 minutes before attempting to relight the pilot to allow for any gas in the fryer to dissipate.
WARNING Never melt blocks of shortening on top of the burner tubes. This will cause a fire, and void your warranty.
WARNING Water and shortening DO NOT mix. Keep liquids away from hot shortening. Dropping liquid frozen food into the hot shortening will cause violent boiling.
WARNING Ensure that the fryer can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon Monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
WARNING A cooker equipped with casters and a flexible gas line, must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41. To limit the movement of the cooker without depending on the connector or quick disconnect, a restraining cable must also be installed.
WARNING
The power supply must be disconnected before servicing or cleaning the appliance
WARNING
Do not attempt to move the appliance when the unit is at operating temperature.
Hot oil will cause serious personal injury if it comes in contact with you skin
CHECKING YOUR NEW FRYER
Your new fryer has been carefully packed into one crate. Every effort has been made to ensure that your fryer is delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately, the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your fryer to ensure that you have received all of the parts to the fryer. If you are missing any parts, contact the dealer from whom the fryer was purchased.
CAUTION
To prevent equipment damage, don't tilt the fryer onto any two of it's casters or pull the unit by the flue
vents.
Locate your Pitco Frialator warranty and fill in the serial number of the fryer and the date received. You will find the serial number on the plate inside the door. Put your warranty card in a safe place for future reference. DO NOT return the card to Pitco Frialator.
INSTALLATION
Although it is possible for you to install and set up your new fryer, it is STRONGLY recommended that you have it done by qualified professionals. The professionals that install your new fryer will know the local building codes and ensure that your installation is safe.
WARNING DO NOT obstruct the flow of combustion/ventilation or air openings around the fryer. Adequate clearance around the fryer is necessary for servicing and proper burner operation. Ensure that you meet the minimum clearances
specified in this manual.
ENGLISH
Installation Clearances
The fryer needs clearance around it for proper operation. Adequate clearances allow for servicing and proper burner operation. The clearances shown below are for cooker installation in combustible and noncombustible construction.
Combustible Non-Combustible
Construction Construction Back 6'' 0'' Sides 6'' 0'' Floor - Combustible 9'' 9''
Counter top must be constructed of a non-combustible material for SG14C counter top fryer installations.
In addition to the clearances required for proper fryer operation, there must be at least 21 inches of aisle space in front of the fryer to remove/install the filter pan/module.
WARNING
The fryer must be properly restrained to prevent movement or tipping. This restraint must prevent the
fryer from movements that would splash hot liquids on personnel, which could cause severe burns or
injuries. Always wear oil proof gloves when moving or handling equipment or hot liquids.
Leveling
When you receive your fryer it is completely assembled. The fryer will need to be leveled once it is in place. Leveling the fryer is done with a large pair of water pump pliers. The casters provide the necessary height to meet sanitation requirements and assure adequate air supply to the burner.
a. Adjust the height and level the fryer by adjusting the leveling devices on the caster with the water pump pliers. b. Move the fryer to the desired location and lock the wheels using the locking devices on the sides of the casters.
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c. Once the unit is in place, check and readjust the levelness as necessary.
GAS CONNECTION
Your fryer will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition. In Canada, install the fryer in accordance with CAN/CGA-B149.1 or .2 and local codes. Gas line sizing requirements can be determined by your local gas company by referring to National Fuel Gas Code, Appendix C, Table C-4 (natural gas) and Table C-16 (propane). The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance.
WARNING
NEVER supply the fryer with a gas that is not indicated on the data plate. Using the incorrect gas type will
cause improper operation. If you need to convert the fryer to another type of fuel, contact your dealer.
Fuel Types - Each fryer is equipped to work with one type of fuel. The type of fuel with which the appliance is intended
to operate is stamped on the data plate attached to the inside of the door.
NOTICE NEVER use an adaptor to make a smaller gas supply line fit the cooker connection. This may not allow proper gas flow for optimum burner operation, resulting in poor cooker performance.
Quick Disconnect Gas Connection
Gas fryers equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z223.1 Latest Edition, and Addenda Z21.69A Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel , ANSI Z223.1 Latest Edition. When installing a quick disconnect you must also install a means for limiting the movement of the fryer. This device will prevent the gas line or the quick disconnect from being strained. The restraining device should be attached to the cooker on the back panel.
Fuel Supply Line Leak and Pressure Testing
The fuel supply system must be tested before the fryer is used. If the fuel line is going to be tested at a pressure greater than (>)1/2 PSIG (3.45 kPa), make sure that the fryer is disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than (<) 1/2 PSIG (3.45 kPa), the fryer can be connected but the unit's gas valve must be shut. Test all gas line connections for leaks with a solution of soap and water when pressure is applied.
ELECTRICAL CONNECTION
The electrical service used by the fryer must comply with local codes. If there are no local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 to install the service. In Canada refer to CSA Standard C22.1 and local codes. Wiring diagrams are provided inside the fryer control box. The power requirements for the fryer are shown below.
North America International Input Voltage 120 VAC, 60Hz 220 (or 240) VAC, 50Hz Current per fryer 0.5 Amps 0.5 Amps Filter System 7.0 Amps 4.0 Amps
The fryer must be grounded in accordance with local code; if there is not a local code, comply with NEC ANSI/NFPA No. 70-1990. It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation
control. This will prevent the fryer from being operated without the ventilator on.
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VENTILATION AND FIRE SAFETY SYSTEMS
Your new fryer must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as high as 1000°F. Therefore, it is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning of the ventilation system and the fryer will reduce the chances of fire. Table 1-2 provides a list of reference documents that provide guidance on ventilation and fire safety systems. This table is not necessarily complete. Additional information can be obtained from CSA International, 8501 East Pleasant Valley Road, Cleveland, OH 44131.
Excessive ventilation causes drafts, which will interfere with the proper operation of the pilot and the burner. Leave at least 18 inches of open space between the fryer's flue vent opening and the intake of the exhaust hood.
CAUTION Ensure that your ventilation system does not cause a down draft at the fryer's flue opening. Down drafts will not allow the fryer to exhaust properly and will cause overheating which may cause permanent damage. Damage caused by down drafts will not be covered under equipment warranty. NEVER allow anything to obstruct the flow of combustibles or ventilation exiting from the fryer flue. DO NOT put anything on top of the flue area.
NOTICE NEVER connect the blower directly to the flue openings. The direct flow of air will cause poor temperature recovery, poor ignition, inefficient operation of the fryer, and could extinguish the pilot.
Table 1-2 Ventilation and Fire Safety References
ENGLISH
TOPIC UNDERWRITERS LABORATORY NATIONAL FUEL GAS
DOCUMENT CODE DOCUMENT
EXHAUST HOODS ANSI/UL 710 ANSI/NFPA 96
POWER VENTILATORS ANSI/UL 705 ANSI/NFPA 96
FILTER UNIT ANSI/UL 586 ANSI/NFPA 96
ANSI/UL 900
TYPES OF FIRE EXTINGUISHERS AND DETECTION EQUIPMENT
2
CO
DRY CHEMICAL ANSI/UL 299 ANSI/NFPA 17
WATER ANSI/UL 626 ANSI/NFPA 13
FOAM ANSI/UL 8 ANSI/NFPA 11
SPRINKLERS ANSI/UL 199 ANSI/NFPA 13
SMOKE DETECTORS ANSI/UL 268 ANSI/NFPA 72
ANSI/UL 154 ANSI/NFPA 12
FIRE DETECTION THERMOSTATS ANSI/UL 521 ANSI/NFPA
Gas pressure check
Gas pressure should be measured at the burner manifold and should match the pressure requirement
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