Pitco Frialator 14, 14R, 14T, 18, 18F Service Manual

There's Always Something Cooking!

Installation and Operation Manual

For Gas Fryers

ALL OPTIONS

Covering Models

SG & SGF

14, 14R, 14T, 18, 18F, 24P, 24F, 34P & 34F

ENGLISHFRANÇAIS

FRANCAIS

®

Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304

[phone] • [phone] • FAX [phone]

www.pitco.com

ESPAÑOL

®

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE

FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or
any other appliance.

WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before

installing or servicing this equipment.

TO THE PURCHASER
Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this
information from your local gas supplier.

WARNING
The fryer is equipped with an oil proof, electrical supply cord with a three prong safety plug. This is to protect
operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the
grounding (third) prong from this plug.

WARNING
There is an open flame inside the fryer. The unit may get hot enough to set near by materials on fire. Keep the
area around the fryer free from combustibles.

WARNING
DO NOT supply the fryer with a gas that is not indicated on the data plate. If you need to convert the fryer to
another type of fuel, contact your dealer.

WARNING

DO NOT use an open flame to check for gas leaks!

WARNING
Wait 5 minutes before attempting to relight the pilot to allow for any gas in the fryer to dissipate.

WARNING
Never melt blocks of shortening on top of the burner tubes. This will cause a fire, and void your warranty.

WARNING
Water and shortening DO NOT mix. Keep liquids away from hot shortening. Dropping liquid frozen food into the
hot shortening will cause violent boiling.

WARNING
Ensure that the fryer can get enough air to keep the flame burning correctly. If the flame is starved for air, it can
give off a dangerous carbon Monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.

WARNING
A cooker equipped with casters and a flexible gas line, must be connected to the gas supply with a quick
disconnect device. This quick disconnect must comply with ANSI Z24.41. To limit the movement of the cooker
without depending on the connector or quick disconnect, a restraining cable must also be installed.

WARNING

The power supply must be disconnected before servicing or cleaning the appliance

WARNING

Do not attempt to move the appliance when the unit is at operating temperature.

Hot oil will cause serious personal injury if it comes in contact with you skin

CHECKING YOUR NEW FRYER

Your new fryer has been carefully packed into one crate. Every effort has been made to ensure that your fryer is
delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If something
is damaged, DO NOT sign the bill of lading. Contact the shipper immediately, the shipper is only responsible for 15
days after delivery. Check the packing list enclosed with your fryer to ensure that you have received all of the parts
to the fryer. If you are missing any parts, contact the dealer from whom the fryer was purchased.

CAUTION

To prevent equipment damage, don't tilt the fryer onto any two of it's casters or pull the unit by the flue

vents.

Locate your Pitco Frialator warranty and fill in the serial number of the fryer and the date received. You will find the
serial number on the plate inside the door. Put your warranty card in a safe place for future reference. DO NOT return
the card to Pitco Frialator.

INSTALLATION

Although it is possible for you to install and set up your new fryer, it is STRONGLY recommended that you have it
done by qualified professionals. The professionals that install your new fryer will know the local building codes and
ensure that your installation is safe.

WARNING
DO NOT obstruct the flow of combustion/ventilation or air openings around
the fryer. Adequate clearance around the fryer is necessary for servicing and
proper burner operation. Ensure that you meet the minimum clearances

specified in this manual.

ENGLISH

Installation Clearances

The fryer needs clearance around it for proper operation. Adequate clearances allow for servicing and proper burner
operation. The clearances shown below are for cooker installation in combustible and noncombustible construction.

Combustible Non-Combustible

Construction Construction
Back 6'' 0''
Sides 6'' 0''
Floor - Combustible 9'' 9''

Counter top must be constructed of a non-combustible material for SG14C counter top fryer installations.

In addition to the clearances required for proper fryer operation, there must be at least 21 inches of aisle space
in front of the fryer to remove/install the filter pan/module.

WARNING

The fryer must be properly restrained to prevent movement or tipping. This restraint must prevent the

fryer from movements that would splash hot liquids on personnel, which could cause severe burns or

injuries. Always wear oil proof gloves when moving or handling equipment or hot liquids.

Leveling

When you receive your fryer it is completely assembled. The fryer will need to be leveled once it is in place. Leveling
the fryer is done with a large pair of water pump pliers. The casters provide the necessary height to meet sanitation
requirements and assure adequate air supply to the burner.

a. Adjust the height and level the fryer by adjusting the leveling devices on the caster with the water pump
pliers.
b. Move the fryer to the desired location and lock the wheels using the locking devices on the sides of the
casters.

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c. Once the unit is in place, check and readjust the levelness as necessary.

GAS CONNECTION

Your fryer will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow.
The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition.
In Canada, install the fryer in accordance with CAN/CGA-B149.1 or .2 and local codes. Gas line sizing requirements
can be determined by your local gas company by referring to National Fuel Gas Code, Appendix C, Table C-4 (natural
gas) and Table C-16 (propane). The gas line needs to be large enough to supply the necessary amount of fuel to all
appliances without losing pressure to any appliance.

WARNING

NEVER supply the fryer with a gas that is not indicated on the data plate. Using the incorrect gas type will

cause improper operation. If you need to convert the fryer to another type of fuel, contact your dealer.

Fuel Types - Each fryer is equipped to work with one type of fuel. The type of fuel with which the appliance is intended

to operate is stamped on the data plate attached to the inside of the door.

NOTICE
NEVER use an adaptor to make a smaller gas supply line fit the cooker connection.
This may not allow proper gas flow for optimum burner operation, resulting in poor
cooker performance.

Quick Disconnect Gas Connection

Gas fryers equipped with casters must be installed with connectors that comply with the Standard for Connectors for
Movable Gas Appliances, ANSI Z223.1 Latest Edition, and Addenda Z21.69A Latest Edition. This connection should
include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas
Fuel , ANSI Z223.1 Latest Edition. When installing a quick disconnect you must also install a means for limiting the
movement of the fryer. This device will prevent the gas line or the quick disconnect from being strained. The
restraining device should be attached to the cooker on the back panel.

Fuel Supply Line Leak and Pressure Testing

The fuel supply system must be tested before the fryer is used. If the fuel line is going to be tested at a pressure greater
than (>)1/2 PSIG (3.45 kPa), make sure that the fryer is disconnected from the fuel line. If the fuel line is to be tested
at a pressure equal to or less than (<) 1/2 PSIG (3.45 kPa), the fryer can be connected but the unit's gas valve must be
shut. Test all gas line connections for leaks with a solution of soap and water when pressure is applied.

ELECTRICAL CONNECTION

The electrical service used by the fryer must comply with local codes. If there are no local codes that apply, refer to
the National Electrical Code (NEC), ANSI/NFPA 70 to install the service. In Canada refer to CSA Standard C22.1
and local codes. Wiring diagrams are provided inside the fryer control box. The power requirements for the fryer are
shown below.

North America International
Input Voltage 120 VAC, 60Hz 220 (or 240) VAC, 50Hz
Current per fryer 0.5 Amps 0.5 Amps
Filter System 7.0 Amps 4.0 Amps

The fryer must be grounded in accordance with local code; if there is not a local code, comply with NEC ANSI/NFPA
No. 70-1990. It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation

control. This will prevent the fryer from being operated without the ventilator on.

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VENTILATION AND FIRE SAFETY SYSTEMS

Your new fryer must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as
high as 1000°F. Therefore, it is very important to install a fire safety system. Your ventilation system should be designed
to allow for easy cleaning. Frequent cleaning of the ventilation system and the fryer will reduce the chances of fire. Table
1-2 provides a list of reference documents that provide guidance on ventilation and fire safety systems. This table is
not necessarily complete. Additional information can be obtained from CSA International, 8501 East Pleasant Valley Road,
Cleveland, OH 44131.

Excessive ventilation causes drafts, which will interfere with the proper operation of the pilot and the burner.
Leave at least 18 inches of open space between the fryer's flue vent opening and the intake of the exhaust hood.

CAUTION
Ensure that your ventilation system does not cause a down draft at the fryer's flue
opening. Down drafts will not allow the fryer to exhaust properly and will cause
overheating which may cause permanent damage. Damage caused by down drafts will
not be covered under equipment warranty. NEVER allow anything to obstruct the
flow of combustibles or ventilation exiting from the fryer flue. DO NOT put anything
on top of the flue area.

NOTICE
NEVER connect the blower directly to the flue openings. The direct flow of air will
cause poor temperature recovery, poor ignition, inefficient operation of the fryer, and
could extinguish the pilot.

Table 1-2 Ventilation and Fire Safety References

ENGLISH

TOPIC UNDERWRITERS LABORATORY NATIONAL FUEL GAS

DOCUMENT CODE DOCUMENT

EXHAUST HOODS ANSI/UL 710 ANSI/NFPA 96

POWER VENTILATORS ANSI/UL 705 ANSI/NFPA 96

FILTER UNIT ANSI/UL 586 ANSI/NFPA 96

ANSI/UL 900

TYPES OF FIRE EXTINGUISHERS
AND DETECTION EQUIPMENT

2

CO

DRY CHEMICAL ANSI/UL 299 ANSI/NFPA 17

WATER ANSI/UL 626 ANSI/NFPA 13

FOAM ANSI/UL 8 ANSI/NFPA 11

SPRINKLERS ANSI/UL 199 ANSI/NFPA 13

SMOKE DETECTORS ANSI/UL 268 ANSI/NFPA 72

ANSI/UL 154 ANSI/NFPA 12

FIRE DETECTION THERMOSTATS ANSI/UL 521 ANSI/NFPA

Gas pressure check

Gas pressure should be measured at the burner manifold and should match the pressure requirement

L20-206 Rev 2 (07/02)

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