Pitco SF65A Installation Manual
SAFETY SAFETY SAFETY SAFETY SAFETY
The filter is equipped with an oil proof, electrical supply cord with a three prong
safety plug. This is to protect operators from electrical shock hazard in the event
of an equipment malfunction. DO NOT cut or remove the grounding (third)
prong from this plug.
It will be easier and safer if the filter assembly has cooled to room temperature
before handling any filter parts.
The power supply must be disconnected before servicing or cleaning the
applian ce.
At operating temperature the shortening temperature will be greater than 300°F.
Extreme care should be used when filtering operating temperature shortening to
avoid personal injury.
In the event of power failure during the filter process, be sure to turn the pump
switch to "OFF". Failure to turn the pump off may result in unsupervised oil flow
when the power is restored.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
Table of Contents
2
18
4
5
Safety Notice
Table of Contents i
SHORTENING FILTER PROCEDURES
GENERAL FILTER HINTS 3
FILTER PROCEDURES 4
OWNER MAINTENANCE AND ADJUSTMENTS 6
Filter Media Replacement 6
UFM Filter System 7
USING THE UFM MODULE AS A PORTABLE FILTER 9
TROUBLESHOOTING 10
Early Morning Filtration 11
Pumps Slowly 11
Filter Leaves Oil In The Pan 12
REPLACEMENT PARTS 15
List of Table and Figures
Table Title Page
1
3
4
Filter Tools and Accessories 15
Filter, Pick -Up / Pan Assembly 16
Filter, Frame / Electrical Assembly (Portable)
Filter, Motor / Return Assembly 20
2
Figure Title Page
1
2
3
Fryer Illustrating Filter Compinents, Tools, and Accessories 1
UFM Filter Module
Filter, Pick -Up / Pan Assembly 17
Filter, Frame/Electrical Assembly (Portable) 19
Filter, Motor/Return Assembly 21
7
i
-1-
SHORTENING FILTER PROCEDURES
OMITTED BY HED.
This section describes the procedures to be used to filter fryers using the UFM filter system. Figure
1 is provided to show the locations of the components used in the filter process. The callouts in Figure
1 point to the components and accessories discussed in the filter procedure. The components and
accessories are described below. The illustrations used with the filter procedures are provided to
show where the oil is going and which valves are open. Frequent filtering of your shortening will
prolong the shortening's usable life. Daily shortening filtering is strongly recommended.
(1) Return Valve(s) RED - When open, with the (9) Flush Hose (OPTIONAL) - Attached to the
filter pump on, allows the shortening to return to the filter piping (4), this hose and nozzle is used to flush
fryer tank. out the fryer tank This hose is an optional item.
(2) Circulation Valve(s) BLUE-When open, with (10) Filter Crumb Scoop - Short handle wide pan
the filter pump, on, circulates the shortening from the design this scoop is used to remove the debris from
filter pan through the drain pipe and back to the filter
pan. Circulating the oil polishes the oil and clears the
drain piping.
(3) Drain Valve(s) GREEN - Drain the oil from the (12) Drain Clean Out Rod - Long handled design.
fryer tanks to the filter pan. This tool is used to clean out the drain openings.
the filter pan.
(11) Cleaner - Used during fryer boil-out cleaning.
(4) flush Hose Connection YELLOW - Quick (13) Precoat Filter Aid - Coarse Diatomaceous earth
disconnect and valve for optional flush hose.
(5) Oil Return Connection - Quick disconnect for
return oil from the filter unit the fryer. Simply push (14) Cleaning Brush-This long handled stiff bristle
down on fitting to connect lift up lower black collar
to disconnect fryer tank during shortening filtering.
(6) Filter Unit Cord - Provides electrical power to (15) Fryer Crumb Scoop - A specially designed
the filter unit long handle scoop for scooping out the fryer. The
(7) Filter Paper - Package of pre-cut filter paper. the fryer burner tubes.
(8) Filter Crumb Catch - Mounts in the filter pan correctly measuring precoat to be added to the short
and catches large debris during filtering. ening prior to filtering.
used to enhance the filter ability of the filter media.
OMITTED BY HED.
brush is used to brush down the crumbs inside the
scoop section is narrow enough to fit down between
(16) Precoat Measnring Cup-Marked in ounces for
-2-
At operating temperature the shortening temperature will be greater than
Refill Time
300°F. Extreme care should be used when filtering operating temperature
shortening to avoid personal injury.
GENERAL FILTER HINTS
1. Ensure that all oil in the filter pan is returned to the fryer before it cools and hardens. This
is very important if you are using solid shortening.
2. Always use a filter aid for fastest filtration, maximum labor saving, and cleanest/clearest
possible shortening. Impaired filter performance will result without the use of a filter aid.
3. The longevity of your oil is related to how clean you keep it. With a Pitco built in system,
it is easy to do a quick drain/refill anytime. By removing suspended particles often it
prevents them from burning.
4. When the time it takes to refill the fryer after filtering exceeds the time shown below,
scrape the filter bag. If scraping does not bring the refill time back down change the filter
paper as described in this supplement.
Model
7
14 (all models)
18
2:00 Minutes
3:00 Minutes
5:00 Minutes
4a. Your filter pump is protected from clogging by a special
screen in the pickup tub. Clean this screen each time a new
filter is installed (see illustration on page 8 step f.
5. If you have filter system problems, refer to the troubleshooting
procedures later in this manual.
6. Always check to ensure that the black quick disconnect (oil return line) is completely
engaged before filtering. When connecting the quick disconne ct, you will feel a definite
snap and hear a click when the connection is made. After connecting the hose gently pull
on the connection to make sure that it is connected.
7. The filter power MUST be plugged into the fryer at all times.
8. Purge the filter lines by allowing the filter pump to run for 15 seconds after air bubbles
are seen inside the fryer tank.
9. Flush Hose (Optional) - If your fryer has a flush hose allow it to drain completely before
storing.
-3-
FILTER PROCEDURES (Numbers in parenthesis refer to Figure 1 unless otherwise noted)
NEVER
• Run the filter system without a filter bag/paper.
• Attempt to filter more than one fryer tank at a time.
• Empty the oil from the fryer before turning OFF the fryer burners.
• Store the UFM Filter Unit anywhere other than in me fryer filter cavity.
a. Disconnect the filter pan, slide it out and empty the
crumb basket Scrape previously filtered residue off
the filter paper. Examine the filter bag for dark,
scuffed, or torn areas. Refer to Filter Media Replacement for filter bag replacement Re-install the pan.
b. Turn the fryer OFF (See Standby Shutdown). Remove
the baskets from the fryer tank(s). Use the dean out
rod (12) to lift out the tube screens. If there are excess
crumbs in the fryer tank, remove them with the fryer
crumb scoop (15).
c. If you have replaced or scraped the filter paper, stir in Precoat Filter Aid (13) to the
shortening in fryer (if you are using a filter aid other than Pitco, follow that products
instructions for proper amounts). After cleaning out the excess debris with the fryer scoop
(15) sprinkle the powder into the first fryer to be filtered and stir the powder into me oil.
d. Check the drain spout to ensure that it is aimed into the filter pan.
NOTICE
Always open a system valve before starting the filter pump.
e. Slowly open the green handled drain
valve (3) for the tank being filtered. If
necessary use the clean-out rod (12) to
clear the crumbs from the drain. Use the
long handled brush (14) to clean the sides
of the tank as the oil drains. If you have
the optional flush hose (9) go to step i.
CAUTION
The filter tank can only hold the oil from
one fryer. DO NOT try to filter more than
one tank at a time.
-4-
CAUTION
NEVER turn on the filter pump unless the PREHEAT FINISHED light (Figure 2, item 3) is on.
f. Open the red handled return valve (1) to
the tank you are filtering. When the tank
is empty close the green drain valve (3)
and turn on the filter pump. As the tank
fills brush the inside of the tank to remove crumbs.
g. When bubbles are seen coming out of the
oil return spout turn off the pump. Open
the green handled drain valve (3) and
allow the tank to drain again. Repeat
steps b through d until the tank is clean.
h. When the tank is clean, drain the short-
ening by opening the green handled drain
valve (3). Ensure the red handled return
valve (1) is shut and open the blue circulating valve (2). Start the pump and
allow the shortening to circulate for approximately 2 minutes. This will polish
the shortening and clean out the filter
lines.
i. OPTIONAL FLUSH HOSE (9) - Connect
the flush hose to the quick disconnect
(4). Direct the flush hose nozzle into
the tank being filtered. Open the green
handled drain valve (3), the yellow
handled flush hose valve, and start the
pump. Continue to rinse until all the debris
has been removed from the tank. Turn off
the pump and allow the tank to drain to the filter. Close the yellow handled flush valve
and disconnect the flush hose.
j. Turn the pump off, close the blue handled circulating valve (2), and replace the tube
screen. Open the red handled return valve (1) and turn on the pump to refill the fryer with
the filtered oil. Continue to run the filter pump until bubbles come out the oil return
opening. Turn the pump off and close the red handled return valve (1). If necessary add
more shortening to the tank to return the shortening level to the fill mark. The fryer is
ready for use.
-5-
Loading...