Pitco 65c+ Owner's Manual
Installation, Operation, and Maintenance Manual
For Gas Fryers
Covering Models
45C+, 35C+
ENGLISHFRANCAIS
Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
(800) 258-3708 • (603) 225-6684 • FAX (603) 225-8497
L20-072 Rev 5 (11/03)
NOTICES
There are three different types of notices that you should be familiar with, a NOTICE, CAUTION,
and WARNING. A NOTICE is a special note used to call attention to a particularly important point.
CAUTION is used to point out a procedure or operation which may cause equipment damage. The
WARNING notice is the most important of the three because it warns of an operation that may cause
personal injury. Please familiarize yourself with your new cooker before operating it and heed the
notices throughout this manual. The WARNINGS are listed below and on the following page for your
review prior to operating the unit.
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
ENGLISH
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing this equipment.
TO THE PURCHASER
POST IN A PROMINENT LOCATION INSTRUCTIONS TO
BE FOLLOWED IN THE EVENT THAT AN OPERATOR
SMELLS GAS. OBTAIN THIS INFORMATION FROM YOUR
LOCAL GAS SUPPLIER.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
The cooker must be electrically grounded in accordance with local
codes. If local codes do not apply, follow the requirements of
National Code ANSI/NFPA 70-1990.
WARNING
This cooker is equipped with a three prong safety plug. This safety plug
protects operators from electrical shock in the event of an equipment malfunction. DO NOT remove the grounding (third) prong from this plug.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
A cooker that is equipped with casters and a flexible power cord must be
connected to the gas supply with a Quick-Disconnect device. This quick
disconnect must comply with ANSI Z24.41-1989. A restraining cable must
be installed to limit the movement of the cooker.
WARNING
There is an open gas flame inside the cooker. The unit may get hot enough
to set nearby materials on fire. Keep the area around the cooker free from
combustible materials.
WARNING
Ensure that the cooker can get enough air to keep the flame burning correctly.
If the flame is starved for air it can give off dangerous carbon monoxide.
Carbon Monoxide is a clear odorless gas that can cause suffocation and death.
WARNING
Be sure the burner tubes are COMPLETELY covered with water before
lighting the pilot or main burners. If the tubes are exposed, the cooker may
overheat, causing damage to the kettle, creating a fire hazard, and voiding the
warranty.
SAFETY SAFETY SAFETY SAFETY SAFETY
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
Carbon monoxide can build up if the flue is blocked. Blocking the flue will
also cause the cooker to overheat. Ensure that minimum clearances specified
in the installation instructions are maintained. DO NOT obstruct the flow of
combustion/ventilation or air opening around the Noodle Cooker. Adequate
clearance around the cooker is necessary for servicing and proper burner
operation. Ensure that you meet the minimum clearances specified in the
installation instructions.
WARNING
The power supply must be disconnected before servicing or cleaning the
appliance.
WARNING
For gas cookers, DO NOT supply the cooker with a gas that is not listed on
the data plate. If you need to convert the cooker to another type of fuel, contact
your dealer.
WARNING
For gas cookers, WAIT five (5) minutes before attempting to relight the pilot.
This allows time for any gas remaining in the cooker to dissipate.
ENGLISH
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
Table of Contents
Section Title Page
Table of Contents ............................................................................................................................................ i
List of Tables and Figures ...................................................................................................................................ii
Chapter 1: General Information and Installation ..................................................................................... 1-1
1.1 WHICH FRYER DO I HAVE? .................................................................................................. 1-1
1.2 CHECKING YOUR NEW FRYER............................................................................................ 1-1
1.2.1 Check Your Order ................................................................................................................ 1-2
1.3 ASSEMBLY AND LEVELING ................................................................................................. 1-2
1.3.1 Leg/Caster Installation and Adjustment ............................................................................... 1-2
1.3.2 Assembling Multi Fryer Systems ......................................................................................... 1-3
1.4 INSTALLATION ........................................................................................................................ 1-3
1.4.1 Installation Clearances.......................................................................................................... 1-3
1.4.2 Gas Connection .................................................................................................................... 1-3
1.4.2.1 Fuel Types ..................................................................................................................... 1-4
1.4.2.2 Gas Line Connection ..................................................................................................... 1-4
1.4.2.3 Quick Disconnect Gas Connection ................................................................................ 1-4
1.4.2.4 Fuel Supply Line Leak and Pressure Testing ................................................................ 1-5
1.4.3 Ventilation and Fire Safety Systems .................................................................................... 1-5
1.5 INITIAL ADJUSTMENTS......................................................................................................... 1-5
1.5.1 Visual Checks ....................................................................................................................... 1-6
1.5.2 Burner Ignition Systems ....................................................................................................... 1-6
1.5.2.1 Pilot Flame Adjustment ................................................................................................. 1-7
1.5.3 Main Burner System ............................................................................................................. 1-8
1.5.3.1 Gas Line Requirements.................................................................................................. 1-8
1.5.3.2 Burner Adjustment ........................................................................................................ 1-8
1.5.4 Initial Cleaning ..................................................................................................................... 1-9
1.5.5 Thermostat Calibration Check ............................................................................................ 1-10
1.5.6 Thermostat Calibration ....................................................................................................... 1-11
ENGLISH
Chapter 2: Operating Instructions ............................................................................................................. 2-1
2.1 FILLING THE FRYER ............................................................................................................... 2-1
2.1.1 Filling the Fryer With Liquid Shortening ............................................................................. 2-1
2.1.2 Filling the Fryer With Solid Shortening ............................................................................... 2-1
2.2 OPERATING INSTRUCTIONS ................................................................................................ 2-2
2.2.1 Fryer Start-Up ....................................................................................................................... 2-2
2.2.2 Melting Solid Shortening ...................................................................................................... 2-2
2.2.3 Fryer Shutdown .................................................................................................................... 2-3
2.3 DAILY CLEANING ................................................................................................................... 2-3
Chapter 3: Owner Maintenance and Adjustments ................................................................................... 3-1
3.1 WEEKLY FRYER CLEANING (BOIL OUT) .......................................................................... 3-1
3.2 FLUE INSPECTION .................................................................................................................. 3-1
3.3 TROUBLESHOOTING .............................................................................................................. 3-2
i
List of Tables and Figures
Table Title Page
1-1 Fryer Model Information ...........................................................................................1-1
1-2 Ventilation and Fire Safety References .....................................................................1-7
Figure Title Page
1-1 Pilot Assembly, Flame Adjustment ........................................................................... 1-8
1-2 Gas Valve Showing Location of Pressure Regulator and Pilot Adjusters................. 1-9
ii
Chapter 1: General Information and Installation
Congratulations on the purchase of your new Pitco Frialator universal fryer. This unit will give you
many years of reliable service if you follow the simple operation and maintenance procedures in this
manual. Contained in this manual are the general installation, operation, and maintenance procedures
for the universal fryer Models 45C+, 35C+ and 40C+.
1.1 WHICH FRYER DO I HAVE?
There are two models of this gas fryer available. Each fryer has its own model number. To find out
which model you have, look inside the door at the equipment identification plate. This plate has a lot
of useful information, but to identify which fryer you have, look at the model number block. The model
number identifies which fryer you have. A brief description of each model is provided inTable 1-1.
Table 1-1 Fryer Model Information
Model
Number
45C+
35C+
1.2 CHECKING YOUR NEW FRYER
This fryer can cook up to 85 lbs. of potatoes per hour.
This fryer can cook up to 63 lbs. of potatoes per hour.
Description
Features
Frying Area: 14" x 14"
Oil Capacity: 42 lbs.
BTU Input: 122,000
Frying Area: 14" x 14"
Oil Capacity: 35 lbs.
BTU Input: 90,000
ENGLISH
Your new fryer has been carefully packed into one crate. Every effort has been made to ensure that
your fryer is delivered to you in perfect condition. As you unpack your new fryer, inspect each of the
pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper
immediately, the shipper is only responsible for 15 days after delivery. Check the packing list enclosed
with your fryer to ensure that you have received all of the parts to the fryer. If you are missing any parts,
contact the dealer from whom the fryer was purchased. As you unpack the fryer and it's accessories
be careful to keep the weight of the fryer evenly distributed.
CAUTION
To prevent equipment damage, don't tilt the fryer onto
any two of it's casters or pull the unit by the flue vents.
X
1-1
X
Locate your Pitco Frialator warranty and fill in the serial number of the fryer and the date received. You
will find the serial number on the plate inside the door. Put your warranty card in a safe place for future
reference. DO NOT return the card to Pitco Frialator.
1.2.1 Check Your Order
The crate containing the fryer unit will also contain the following:
(2) Pitco Cleaner Sample
(1) Drain Clean Out Rod
1.3 ASSEMBLY AND LEVELING
When you receive your fryer, it is completely assembled with the possible exception of the legs (or
casters) and the heat shield. In some cases, if you have purchased a multi-fryer unit, you may need to
assemble the system.
1.3.1 Leg/Caster Installation and Adjustment
Installing the legs and leveling the fryer is done with a 7/16" wrench, socket, and a large pair of water
pump pliers. The legs/casters must be installed to provide the necessary height to meet sanitation
requirements and assure adequate air supply to the burner. Attach the legs by performing the following
procedure.
a. Lay the fryer on its side being careful not to damage the flue
by pulling on it. Protect the outside of the fryer with
cardboard or a drop cloth when laying it down.
b. Attach each leg/caster with the hex head cap screws sup-
plied with the fryer. Each leg/caster requires four 1/4-20 x
5/8" cap screws.
c. Mount the screws from the inside of the fryer with the nut
on the outside. The nuts have lock washers attached to
them, therefore it is not necessary to use lock washers.
d. When all four legs/casters are mounted, stand the unit up
being careful not to put too much weight on any one leg/
caster. Adjust the height and level the fryer by adjusting the
leveling devices on the leg/caster with the water pump
pliers.
e. On units with casters, move the fryer to the desired location
and lock the wheels using the locking devices on the sides
of the casters.
Adjust
Here
Adjust Here
Lock
Un Lock
1-2
Loading...