Pitco 40D Installation Manual
IMPORTANT FOR FUTURE REFERENCE
ENGLISH
Please complete this information and retain this
manual for the life of the equipment:
Model #: _______________________
Serial #: _______________________
Date Purchased: _________________
Installation and Operation Manual
Pitco Frialator PO Box 501 Concord, NH 03302-0501 603-225-6684
Covering Model
40S, 40C, 40D
with Millivolt Gas Valve
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
L20-257 Rev. 1 02/07
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment.
TO THE PURCHASER
Post in a prominent location the instructions
to be followed in the event that an operator
smells gas. Obtain this information from
your local gas supplier.
WARNING
There is an open flame inside this appliance.
The unit may get hot enough to set nearby
materials on fire. Keep the area around the
appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas
that is not indicated on the data plate. If you
need to convert the appliance to another
type of fuel, contact your dealer.
WARNING
DO NOT use an open flame to check for
gas leaks!
WARNING
If gas flow to appliance is interrupted, or pilots
extinguish, wait 5 minutes before attempting to
relight the pilot to allow any residual gas in
appliance to dissipate.
WARNING
Ensure that the appliance can get enough air to
keep the flame burning correctly. If the flame is
starved for air, it can give off a dangerous carbon
monoxide gas. Carbon monoxide is a clear
odorless gas that can cause suffocation.
WARNING
Adequate means must be provided to limit the
movement of this appliance without depending on
the gas line connection. Single appliances
equipped with legs must be stabilized by installing
anchor straps. All appliances equipped with
casters must be stabilized by installing restraining
chains. If a flexible gas line is used, an additional
restraining cable must be connected at all times
when the appliance is in use.
WARNING
An appliance equipped with casters and a flexible
gas line must be connected to the gas supply with
a quick disconnect device. This quick disconnect
must comply with ANSI Z24.41. To limit the
movement of the appliance without depending on
the connector or quick disconnect, a restraining
cable must also be installed.
WARNING
Models with electric controls are equipped with a
shortening/oil proof electrical supply cord, with a
three prong safety plug. This is to protect
operators from electrical shock hazard in the event
of an equipment malfunction. DO NOT cut or
remove the grounding (third) prong from this plug.
WARNING
This appliance, when installed, must be electrically
grounded in accordance with local codes, or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.2, as applicable.
WARNING
The power supply must be disconnected before
servicing or cleaning this appliance.
WARNING
Do not attempt to move this appliance when the
unit is at operating temperature or filled with hot
shortening/oil. Serious personal injury could result
if skin comes in contact with the hot surfaces or
shortening/oil.
WARNING
DO NOT sit or stand on this appliance. Serious
injury could result from falling or contact with hot
shortening/oil.
L20-257 Rev. 1 02/07
TABLE OF CONTENTS
INSTALLATION ...................................................................................................................... 1
Checking Your New Appliance ............................................................................................................................................. 1
Assembly and Leveling ........................................................................................................................................................ 1
Leg/Caster Installation and Leveling.................................................................................................................................... 1
Heat Deflector Installation ................................................................................................................................................... 2
Installation............................................................................................................................................................................ 2
Installation Clearances.......................................................................................................................................................... 2
Gas Connection .................................................................................................................................................................... 2
Quick Disconnect Gas Connection....................................................................................................................................... 3
Fuel Supply Line Leak and Pressure Testing ....................................................................................................................... 3
Ventilation and Fire Safety Systems .................................................................................................................................... 3
Initial Adjustments................................................................................................................................................................. 4
Burner Ignition Systems ....................................................................................................................................................... 4
Lighting Instructions ............................................................................................................................................................ 5
Pilot Flame Adjustment........................................................................................................................................................ 5
Main Burner System Adjustment ......................................................................................................................................... 6
Initial Cleaning ..................................................................................................................................................................... 7
OPERATION ........................................................................................................................... 8
Filling the Tank ...................................................................................................................................................................... 8
Filling the tank with liquid shortening/oil ............................................................................................................................ 8
Filling the tank with solid shortening/oil.............................................................................................................................. 8
Operating Instructions........................................................................................................................................................... 8
Appliance Start-Up............................................................................................................................................................... 9
Appliance Shutdown ............................................................................................................................................................ 9
Power Failure ....................................................................................................................................................................... 9
MAINTENANCE AND ADJUSTMENTS ............................................................................... 10
Daily Cleaning.................................................................................................................................................................... 10
Thermostat Calibration Check............................................................................................................................................ 10
Thermostat Calibration....................................................................................................................................................... 11
Weekly Cleaning................................................................................................................................................................... 11
General Cleaning................................................................................................................................................................ 11
Boil Out Procedure ............................................................................................................................................................. 11
Ventilation Hood Maintenance........................................................................................................................................... 12
TROUBLESHOOTING .......................................................................................................... 13
Basic Troubleshooting Flow Chart..................................................................................................................................... 13
WIRING DIAGRAM ............................................................................................................... 14
L20-257 Rev. 1 02/07
INSTALLATION/OPERATION
INSTALLATION
Checking Your New Appliance
Your new appliance has been carefully packed into one crate. Every effort has been made to ensure that you it
is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for
damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper
is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that
you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the
appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the
appliance evenly distributed.
CAUTION
To prevent equipment damage and/or personal injury, do not tilt the appliance onto any
two of its casters or legs, or pull the appliance by the flue vent.
Locate your warranty and fill in the serial number of the appliance and the date of purchase and write them on
the cover of this manual for future reference. You will find the serial number on the date plate located inside the
door or on the back lower panel
Assembly and Leveling
When you receive your appliance it is completely assembled with the possible exception of the legs (or casters)
and heat deflector.
Leg/Caster Installation and Leveling
This appliance must be installed with legs or casters; it
cannot be curb mounted. Curb mounting will seriously inhibit
this appliances ability to effect proper combustion.
WARNING
This appliance must be installed with the legs or casters provided by the manufacturer.
WARNING
Do not install legs or casters, or perform leveling procedure when unit is in operation or
full of cooking medium. Serious injury could result.
Required tools: 7/16 “ wrench and socket and a large pair of water pump pliers. The legs/casters must be
installed before connecting the appliance to the gas supply. The legs provide the necessary height to meet
sanitation requirements and assure adequate air supply to the combustion system. Use the following procedure.
a. Lay the appliance on its back, being careful not to damage the flue area by pulling on it. Protect
the outside of the appliance with cardboard or a drop cloth when laying it down.
b. Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires
four ¼-20 x 5/8” hex head screws and nuts. Insure that all screws are tight.
c. Mount the screws from the inside of the appliance with the nut on the outside (bottom) of the
appliance. The nuts have lock washers attached to them, therefore it is not necessary to use
lock washers
d. When all four legs/casters are securely mounted, stand the unit up, being careful not to put too
much weight on any one leg. Adjust the height and level the appliance by adjusting the leveling
devices (B) with water pump pliers. On casters, loosen 2 screws (A) before leveling, then
retighten.
1
INSTALLATION/OPERATION
Heat Deflector Installation
If the appliance requires a heat deflector, you will find a removable label at the rear top edge of the unit. This
label has instructions for positioning and installation of the heat deflector. Refer to the label and the instructions
below to install the deflector.
a. Remove the two self-drilling screws from the top, back area of the appliance.
b. Position the heat deflector so that the angled portion of the deflector is facing toward the front of
appliance. Secure the heat deflector to the back of the unit using the two previously removed
fasteners.
c. When properly installed the angled section of the heat deflector will extend over the flue
opening to redirect the heat. It SHOULD NOT cover the flue opening. Never allow anything to
block the flue opening; this will cause the appliance to over heat and inhibit proper combustion,
which could produce dangerous gases
Installation
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now
ready to be installed. Although it may be possible for you to install and set up your new appliance, it is
STRONGLY recommended that you have this done by qualified professionals. A qualified professional will
ensure that the installation is safe and meets local building and fire codes.
WARNING
DO NOT obstruct the flow of combustion, ventilation or air openings around the appliance.
Adequate clearance around the appliance is necessary for servicing and proper burner
operation. Ensure that you meet the minimum clearance requirements specified in this
manual.
Installation Clearances
The clearances shown below are for combustible and non-combustible installations and will allow for safe and
proper operation of your appliance.
Combustible
Construction
Back 6 in. (15 cm) 0
Sides 6 in. (15 cm) 0
Floor 6 in. (15 cm) 6 in. (15 cm)
In addition to the above clearances there must also be at least 28 in (71.2cm) of aisle space in front of the unit.
NonCombustible
Construction
Gas Connection
Your appliance will give you peak performance when the gas supply line is of sufficient size to provide
the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel
Gas Code ANS Z223.1 and NFPA 54 (latest editions). In Canada, install the appliance in accordance
with CSA B149.1 or .2 and local codes. Gas line sizing requirements can be determined by a qualified
installation professional, your local gas company or by referring to the National Gas Fuel Code,
Appendix C, Table C-4 (for natural gas) and Table C-16 (for propane). The gas line needs to be large
enough to supply the necessary amount of fuel to all appliances without losing pressure to any
appliance. A properly sized and installed gas line will deliver a minimum supply pressure of 7.0 ± 2.0
inches w.c. (17.4 ± 5 mbar) for natural gas and 12.0 ± 2.0 inches w.c. (29.9 ± 5 mbar) for propane gas
to all appliances connected to the supply line, operating simultaneously at full demand. Each
appliance is equipped to operate on one certain fuel type. The type of fuel with which the appliance is
intended to operate is stamped on the data plate.
2
INSTALLATION/OPERATION
WARNING
NEVER supply the appliance with a gas other than the one that is indicated on the data
plate. Using the incorrect gas type will cause improper operation and could result in
serious injury or death. If you need to convert the appliance to another type of fuel,
contact the dealer you purchased it from.
NOTICE
NEVER use an adaptor to make a smaller gas supply line fit the appliance connection.
This may not allow proper gas flow for optimum burner operation, resulting in poor
performance and improper operation.
Quick Disconnect Gas Connection
Gas appliances equipped with casters must be installed with connectors that comply with the
Standard for Movable Gas Appliances, ANSI Z21.69 • CSA 6.16 latest edition. This connection should
include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for
Use With Gas Fuel, ANSI Z21.41 • CSA 6.9 latest edition. When installing a quick disconnect you
must also install adequate means for limiting the movement of the appliance without depending on the
connector and quick-disconnect device or its associated piping to limit the movement of the appliance.
The restraining device should be attached to the appliance on the back panel.
Fuel Supply Line Leak and Pressure Testing
The fuel supply system must be tested before the appliance is used. If the fuel line is going to
be tested at a pressure greater than ½ PISG (3.45 kPa), insure that that appliance is
disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than
½ PSIG (3.45 kPa), the appliance can be connected during the test, but the unit’s gas valve
must be shut. Test all gas line connections for leaks with a solution of soap and water when
pressure is applied.
Ventilation and Fire Safety Systems
Your new appliance must have proper ventilation to function safely and properly. Exhaust gas
temperatures can reach as high as 1100 °F (593 °C). Therefore, it is very important to install a fire
safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent
cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances
of fire. The following tables contain a list of reference documents that will provide guidance on
ventilation and fire safety systems. It is not necessarily complete. Additional information can be
obtained from CSA International, 8501 East Pleasant Valley Road, Cleveland, OH, 44131 or visit their
website at www.csa-international.org.
Hoods and Ventilation Systems
TOPIC UL Document
Exhaust Hoods ANSI/UL 70 ANSI/NFPA 96
Power Ventilators ANSI/UL 705 ANSI/NFPA 96
Filter Units ANSI/UL 900 ANSI/NFPA 96
National Fuel Gas
Code Document
Types of Fire Extinguishers and Detection Equipment
Topic UL Document
CO2 Type Extinguishers ANSI/UL 154 ANSI/NFPA 12
Dry Chemical Type Extinguishers ANSI/UL 299 ANSI/NFPA 17
Water Type Extinguishers ANSI/UL 626 ANSI/NFPA 13
Foam Type Extinguishers ANSI/UL 8 ANSI/NFPA 11
Sprinklers ANSI/UL 199 ANSI/NFPA 13
Smoke Detectors ANSI/UL 268 ANSI/NFPA 72
Fire Detection Thermostats ANSI/UL 521 ANSI/NFPA 72
3
National Fuel Gas
Code Document
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