R
APPROVED
Installation, Operation
R
R
and Maintenance Manual
for
Fryer Model Numbers
7,12,14,14R & 18
Gas Fryers With Options
and
(F) Built-In and UFM (Spacefighter)
Filter Systems
Pitco Frialator
Literature # L20-056 R4 (06/11)
ORIGINAL EQUIPMENT LIMITED WARRANTY
General Warranty
Pitco Frialator, Inc. warrants to the original user of its commercial cooking appliances and related equipment that said appliances and related equipment
will be free from defects in material and workmanship under normal use for a period of one (1) year from the date of installation, with appropriate documentation, to a maximum of fifteen (15) months from the date of manufacture, subject to the following additions, exceptions, exclusions and limitations.
What is covered.
This warranty is limited to the repair or replacement at the Company’s option, without charge, any part found to be defective within the warranty period
and reasonable expenses incurred for freight and material for the installation of such part; in addition, the Company’s obligation shall be limited to reimbursement for normal labor on such parts.
Pitco Frialator, Inc. agrees to pay The Blodgett Corporation Authorized Service and Parts Distributor , for any labor and material required to repair or
replace, at the Company’s option, any part which may fail due to defects in material or workmanship during the above general warranty period.
Standard Fryers and Cookers
In addition to the above general warranty, for its st andard fryers and cookers, the Company warrants to the original user any stainless steel fry tank or
cooking vessel to be free from defects for a period of ten (10) years from the date of manufacture and any standard fry tank to be free from defects for a period
of five (5) years from the date of manufacture. Labor and freight shall be the responsibility of the user.
Economy Gas Fryers
In addition to the above general warranty, for it s economy gas fryers, the Company warrants to the original user any stainless steel fry tank to be free
from defects for a period of five (5) years from the date of manufacture and any standard fry tank to be free from defects for a period of three (3) years from
the date of manufacture. Labor and freight shall be the responsibility of the user.
Limitations to Fry T ank and Cooking Vessel W arranty
After the expiration of the general warranty period, any additional warranty on fry tanks or cooking vessels shall only obligate the Company to repair
or replace, at its option, any fry tank or cooking vessel which it determines to be defective. Claims under this item shall be supported by a statement detailing
the defect, and the Company may require the return of the fry tank or cooking vessel claimed to be defective.
How to Keep Y our Warranty in Force.
€ Make sure any shipping damages reported immediately. Damages of this nature are responsibility of the carrier .
€ Install the unit properly . This is the responsibility of the installer and the procedures are outlined in the manual.
€ Do not install it in a home or residence.
€ If it is not maintained properly . This is the responsibility of the user of the appliance and the procedures are outlined in the manual.
€ Maintain it properly . This is the responsibility of the user of the appliance and the procedures are outlined in the manual.
€ Adjustments, such as calibration, leveling, tightening of fasteners or plumbing or electrical connections normally associated with initial installa-
tion. These procedures are outlined in the manual.
€ If it is damaged due to flood, fire or other acts of God, this is not covered under this warranty .
€ Use it for what it is intended. If it is used for a purpose other than for which it was intended or designed, resulting damages are not covered under
the warranty.
€ Make sure that it has the correct voltage, gas supply and/or good quality water. If a failure is due to poor water quality , harsh chemical action,
erratic voltage or gas supplies these damages are not covered under the warranty.
€ Do not materially alter or modify from the condition in which it left the factory .
€ Do not obliterate, remove or alter the serial number rating plate.
€ Use only Genuine OEM parts from Pitco Frialator , Inc. or its Authorized Part s and Service Distributors, repairs are not covered by the warranty.
€ If any other failure occurs which is not attributable to a defect in materials or workmanship, it is not covered.
This warranty specifically excludes parts which wear or would be replaced under normal usage, including, but not limited to, electric lamps, fuses,
interior or exterior finishes and gaskets.
Limits to the W arranty
Outside the United States of America and Canada, this warranty is limited to the replacement of parts and Pitco Frialator , Inc. will not bear any other
expense be it labor, mileage, freight or travel.
Charges for mileage over one hundred (100) miles, travel time over two (2) hours, overtime, and holiday charges are not covered under this warranty.
These charges are the responsibility of the individual or firm requesting these services.
If any oral statements have been made regarding the appliance, these statements do not constitute warranties and are not part of the contract of sale. This
limited warranty constitutes the complete, final and exclusive statement with regard to warranties.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED,
INCLUDING , BUT NOT LIMITED TO ANY W ARRANTY OF MERCHANT ABILITY OR FITNESS FOR A P ARTICULAR PURPOSE OR WARRANTY
AGAINST LA TENT DEFECTS.
Limitations of Liability
In the event of a warranty or other claim, the sole obligation of Pitco Frialator, Inc. will be the repair or replacement, at the Company’ s option, of the
appliance or the component part. This repair or replacement will be at the expense of Pitco Frialator , Inc. except as limited by this warranty statement. Any
repair or replacement under this warranty does not constitute an extension in time to the original warranty . Parts covered under this warranty will be repaired
or replaced, at the Company’s option, with new or functionally operative parts. The liability of Pitco Frialator , Inc. on any claim of any kind, including claims
based on warranty, express or implied contract, negligence, strict liability or any other legal theories will be exclusively the repair or replacement of the
appliance. This liability will not include, and the purchaser specifically renounces any right to recover special, incidental, consequential or other damages of
any kind, including, but not limited to, injuries to persons, damage to property, loss of profit s or anticipated loss of the use of this appliance.
If any provision of this warranty is unenforceable under the law of any jurisdiction, that provision only will be inapplicable there, and the remainder of
the warranty will remain unaffected. The maximum exclusion or limitation allowed by law will be substituted for the unenforceable provision.
How to Obtain W arranty Service
First direct your claim to the Blodgett Corporation Authorized Service and Parts Distributor closest to you giving complete model, serial and code
numbers, voltage, gas type, and description of the problem. Proof of the date of installation and/or the sales slip may also be required. If this procedure fails
to be satisfactory, write the National Service Manager , Pitco Frialator , Inc., P . O. Box 501, Concord, NH. 03302-0501. USA
This warranty gives you certain specific legal rights; you may have other rights which vary from state to state.
NOTICES
There are three different types of notices that you should be familiar with, a NOTICE, CAUTION, and
WARNING. A NOTICE is a special note used to call attention to a particularly important point. CAUTION is used to point out a procedure or operation which may cause equipment damage. The WARNING notice is the most important of the three because it warns of an operation that may cause personal
injury. Please familiarize yourself with your new cooker before operating it and heed the notices
throughout this manual. The WARNINGS are listed below and on the following page for your review
prior to operating the unit.
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors or liquids in
the vicinity of this or any other appliance.
WARNING:
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before installing or
servicing this equipment.
TO THE PURCHASER
POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOL-
LOWED IN THE EVENT THAT AN OPERATOR SMELLS GAS.
OBTAIN THIS INFORMATION FROM YOUR LOCAL GAS SUP-
PLIER.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
WARNING
DO NOT store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WARNING
Improper installation, alteration, service or
maintenance can cause property damage, injury or
death. Read the installation, operating and
maintenance instructions thoroughly before installing
or servicing this appliance.
WARNING
Installation, maintenance and repairs should be
performed by a Pitco Authorized Service and Parts
(ASAP) company technician or other qualified
personnel. Installation, maintenance or repairs by
unauthorized and unqualified personnel will void the
warranty.
WARNING
Installation and all connections must be made
according to national and local regulations and codes
in force.
WARNING
A country approved all pole circuit breaker with a
minimum open contact gap of 3mm must be used for
proper installation. (CE countries)
WARNING
During the warranty period if a customer elects to use a
non-original part or modifies an original part purchased
from Pitco and/or its Authorized Service and Parts
(ASAP) companies, this warranty will be void. In
addition, Pitco and its affiliates will not be liable for any
claims, damages or expenses incurred by the customer
which arises directly or indirectly, in whole or in part,
due to the installation of any modified part and/or
received from an unauthorized service center.
WARNING
This appliance, when installed, must be electrically
grounded in accordance with local codes, or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.2, as applicable.
WARNING
DO NOT alter or remove structural material on the
appliance to facilitate storage or for any other reason.
WARNING
This appliance is intended for professional use only
and should be operated by fully trained and qualified
personnel.
WARNING
DO NOT use the electrical cord as a leash to move the
appliance. Series injury and appliance damage can
occur.
WARNING
If the supplied power cord or receptacle is damaged, it
must be replaced by a Pitco Authorized Service and
Parts (ASAP) company technician, or a similarly
qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before
servicing, maintaining or cleaning this appliance.
The appliance is NOT jet stream approved. DO NOT
clean the appliance with a water jet.
DO NOT attempt to move this appliance or transfer hot
liquids from one container to another when the unit is
at operating temperature or filled with hot liquids.
Serious personal injury could result if skin comes in
contact with the hot surfaces or liquids.
DO NOT sit or stand on this appliance. The appliance’s
top panel, filter pan, filter carriage, pan cover is not a
step. Serious injury could result from slipping, falling
or contact with hot liquids.
NEVER use the appliance as a step for cleaning or
accessing the ventilation hood. Serious injury could
result from slips, trips or from contacting hot liquids.
The filter pan should be dry and free of water droplets
prior to use. Serious injury could result from hot steam
vapors when hot oil/shortening mixes with water.
DO NOT overfill filter pan with hot oil/shortening. Do
not leave appliance unattended while draining or
refilling with oil/shortening. Over filling the appliance
can cause serious injuries and damage the appliance.
The contents of the crumb catch and/or filter pan of
any filter system must be emptied into a fireproof
container at the end of each day. Some food particles
can spontaneously combust if left soaking in certain
types of oil or shortening.
Completely shut the appliance down when the
oil/shortening is being drained from the appliance. This
will prevent the appliance from heating up during the
draining and filling process. Serious injury and
appliance damage can occur.
This appliance is intended for indoor use only.
DO NOT operate appliance unless all panels and
access covers are attached correctly.
It is recommended that this appliance be inspected by
a qualified service technician for proper performance
and operation on a yearly basis
This appliance is designed to operate on a specific
voltage. This information can be found on the data
plate located on the rear of the appliance
.
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
2
L20-303 Rev 1. (05/11)
Table of Contents
Section Title Page
Chapter 1: General Information................................................................................................ 1
Which Fryer Do I Have? ................................................................................................. 1
Checking Your New Fryer .............................................................................................. 1
Check Your Order ........................................................................................................... 1
Chapter 2: Assembly and Leveling ........................................................................................... 2
Leg/Caster Installation and Adjustment .......................................................................... 2
Heat Deflector Installation .............................................................................................. 2
Basket Lift Access........................................................................................................... 3
Assembling of Multi Fryer Systems................................................................................ 3
Chapter 3: Installation ............................................................................................................... 4
Installation Clearances .................................................................................................... 4
Gas Connection ............................................................................................................... 4
Electrical Connection ...................................................................................................... 4
Ventilation and Fire Safety Systems ............................................................................... 5
Initial Adjustments .......................................................................................................... 5
Visual Checks.................................................................................................................. 5
Burner Ignition Systems .................................................................................................. 6
Main Burner Systems ...................................................................................................... 7
Initial Cleaning................................................................................................................7
Thermostat Calibration Check ........................................................................................ 7
Chapter 2: Operating Instructions ....................................................................................... 1
FILLING THE FRYER .......................................................................................................... 2-1
Filling the Fryer With Liquid Shortening..................................................................... 2-1
Filling the Fryer With Solid Shortening....................................................................... 2-1
2.2 MELTING SOLID SHORTENING ..........................................................................2-2
2.2.1 Automatic Shortening Melting ............................................................................2-2
2.2.2 Manual Shortening Melting.................................................................................2-2
2.3 OPERATING INSTRUCTIONS - WITHOUT A COMPUTER ..............................2-3
2.3.1 Fryer Start-Up...................................................................................................... 2-3
2.3.2 Automatic Basket Lifts (Optional) ...................................................................... 2-3
2.3.3 Fryer Shutdown ................................................................................................... 2-4
2.3.4 Power Failure.......................................................................................................2-4
2.4 OPERATING INSTRUCTIONS - WITH A COMPUTER ...................................... 2-4
2.4.1 Fryer Start-Up...................................................................................................... 2-4
2.4.2 Product Selection................................................................................................. 2-5
2.4.3 Shutdown .............................................................................................................2-5
i
Table of Contents (Continued)
Section Title Page
2.4.4 Power Failure.......................................................................................................2-5
2.5 THE INTELLIFRY COMPUTER............................................................................. 2-6
2.5.1 Checking the Temperature functions and Cooking Times .................................. 2-7
2.5.2 Programming Cook Time, Shake Time and Hold Times ....................................2-7
2.5.3 Programming Cooking Temperature ...................................................................2-8
2.5.4 Level 2 Programming ..........................................................................................2-8
2.6 THE DIGITAL CONTROL ......................................................................................2-9
2.6.1 Operating the Digital control............................................................................... 2-9
2.6.2 Programming the Digital control....................................................................... 2-10
2.7 SHORTENING FILTER PROCEDURES ..............................................................2-11
2.7.1 General Filter Hints ........................................................................................... 2-13
2.7.2 Filter Procedures................................................................................................ 2-14
2.7.3 Using The UFM Module As A Portable Filter ..................................................2-16
2.8 DAILY CLEANING ...............................................................................................2-16
CHAPTER 3: Owner Maintenance and Adjustments ..........................................................3-1
3.1 FILTER MEDIA REPLACEMENT ......................................................................... 3-1
3.1.1 UFM Filter System ..............................................................................................3-1
3.1.2 Built-In Filter System ..........................................................................................3-4
3.2 WEEKLY FRYER CLEANING (BOIL OUT)......................................................... 3-8
3.3 INSTALLING THE OPTIONAL FLUSH HOSE.....................................................3-9
3.4 FLUE INSPECTION................................................................................................. 3-9
3.5 BASKET LIFT LUBRICATION .............................................................................. 3-9
3.6 TROUBLESHOOTING ..........................................................................................3-10
3.6.1 Fryer Troubleshooting .......................................................................................3-10
3.6.2 Built-In Filter Troubleshooting ......................................................................... 3-12
3.6.3 UFM Filter Troubleshooting .............................................................................3-14
ii
Chapter 1 - General Information
Congratulations on the purchase of your new Pitco Frialator
universal fryer. This unit will give you many years of reliable
service if you follow the simple operation and maintenance
procedures in this manual. Contained in this manual are the
general installation, operation, and maintenance procedures for
the universal fryer Models 7, 12, 14, & 18. This information
covers both units with built-in filters and Under Fryer Manual
(UFM) filter.
WHICH FRYER DO I HAVE?
There are many models and options available for the gas fryer,
each with its own model number. To find out which model you
have, look inside the door at the equipmentData Plate. This Data
Plate contains the following information: Model Number, Serial Number, BTU Rating, Gas Type, Gas Pressure Rquirements
and Voltage Requirements.
CHECKING YOUR NEW FRYER.
Your new fryer and it's filter (where applicable) have been
carefully packed. If a UFM style filter has been shipped to you
it will be packed in a separate box and strapped to the top of the
fryer crate. Every effort has been made to ensure that your fryer
will be delivered to you in perfect condition. As you unpack
your new fryer, inspect each of the pieces for damage. If
something is damaged, DO NOT sign the bill of lading. Contact
the shipper immediately, the shipper is only responsible for 15
days after delivery. Check the packing list enclosed with your
fryer to ensure that you have received all of the parts to the fryer.
If you are missing any parts, contact the DEALER from whom
the fryer was purchased. As you unpack the fryer and it's
accessories be careful to keep the weight of the fryer evenly
distributed.
Locate the model and serial numbers from each piece of
equipment you purchased and write them, along with the Purchse
and Installation dates , in the place provided in the front of this
manual. KEEP THIS MANUAL IN A SAFE PLACE FOR
FUTURE REFERENCE.
CHECK YOUR ORDER
The crate containing the fryer unit will also contain the following:
2 - Fry baskets per fryer
1 - Fry Basket Hanger per fryer
2 - Pitco Cleaner Sample...................................... Item # 5
1 - Drain Clean Out Rod ....................................... Item # 4
The crate with the filter module (if applicable) also contains the
filter tools and accessories shown in picture. These items are
very important and MUST be retained for future use. A complete description of each component is contained in the Oil/
shortening Filter Procedure Chapter.
1 - Filter Crumb Catch ......................................... Item # 3
1 - Precoat Filter Aid ........................................... Item # 7
1 - Flush Hose (Optional) .................................... Item # 1
25 - Filter Sheets .................................................... Item # 2
1 - Cleaning Brush (Fryer) ................................... Item # 8
1 - Fryer Crumb Scoop ........................................ Item # 9
1 - Filter Crumb Scoop ........................................ Item # 6
Filter Tools and Accessories
1
3 42
CAUTION
To prevent equipment damage, do not tilt the fryer onto any
two of it's casters/legs or pull the unit by the flue vents.
FlueVent
5 76 8
1
9
Chapter 2 - Assembly and Leveling
When you receive your fryer it is completely assembled with the
possible exception of the legs (or casters) and the heat shield. In
some cases if you have purchased a multi-fryer unit you may
need to assemble the system.
LEG/CASTER INSTALLATION and ADJUSTMENT
Installing the legs and leveling the fryer is done with two 7/16"
wrenches and a large pair of Slip Lock pliers. The legs/casters
must be installed to provide the necessary height to meet
sanitation requirements and assure adequate air supply to the
burners. Attach the legs/casters by performing the following
procedure.
a. Lay the fryer on its back being careful not to damage the
flue by pulling on it. Protect the outside of the fryer with
cardboard or similar material when laying it down.
b. Attach each leg/caster with the four 1/4-20 x 5/8" bolts
supplied with the fryer.
e. On units with casters, move the fryer to the desired location
and lock the wheels using the locking devices on the sides
of the front wheels.
HEAT DEFLECTOR INSTALLATION
You will find a removable label at the rear top edge of the unit.
This label has instructions for positioning and installation of the
heat deflector. Refer to the label and the instructions below to
install the deflector.
a. Remove the two self-drilling screws from the top, rear of
the fry tank.
b. Position the heat deflector so that the angled portion of the
deflector is facing toward the front of the fryer. Secure the
heat deflector to the back of the unit using the sheet metal
screws previously removed.
Flue
Adjust
Lock
Adjust
Unlock
c. Mount the bolts from the inside of the fryer with the nut on
the outside. The nuts have lock washers attached to them,
therefore it is not necessary to use lock washers.
d. When all four legs/casters are mounted, stand the unit up
being careful not to put too much weight on any one leg/
caster. Adjust the height and level the fryer by adjusting the
leveling devices on the leg/caster with the water pump
pliers.
In
Out
Heat Deflector
Fry Tank
Fryer Back
WARNING
DO NOT obstruct the flow of combustion/ventilation or air
openings around the fryer. Adequate clearance around the
fryer is necessary for servicing and proper burner peration.
Ensure that you meet the minimum clearances specified in the
installation instructions.
c. When properly installed the angled section of the heat
deflector will extend over the flue opening to redirect the
heat. It SHOULD NOT cover the flue opening. Nothing
should block the flue opening as this will cause the fryer to
overheat and produce dangerous gases.
In
Out
BASKET LIFT ACCESS
The basket lift mechanisms are installed at the factory and do not
need adjustment.
2
ASSEMBLY OF MULTI FRYER SYSTEMS
If you purchased a multi-fryer unit it could be shipped in more
than one piece. There are five joining strips that need to be
attached in the Rear, Front, Upper Front, and under the Front
and Rear Leg/Caster Mounting Plates. To assemble the unit
follow the instructions below.
a. Unpack the units and move them close together.
b. Remove the Front Panels and Burner Heat Shields from
each fryer.
c. Lay the fryers on their backs using cardboard or similar
material to protect the surfaces.
d. Remove the legs/casters and reattach them by placing the
Joining Plates between the leg/caster and the frame of the
fryers.
e. Use the screws supplied with your system to attach the
Front and Upper Front joining strips. Secure them tightly.
f. Stand the fryer system up but do not allow too much weight
to be placed on any one leg/caster.
g. Attach the Rear joining strip the back of the fryer system
using the supplied screws.
h. Connect the Filter Return Piping and the Drain Manifold
using the supplied parts. Copy the layout from the existing
fryers. Use a little cooking oil to lubriacte the Orange
gaskets before forcing them over the piping.
i. Replace the Burner Heat Shields and Front Panels to
complete the system assembly.
3
Chapter 3 - INSTALLATION
Although it is possible for you to install and set up your new
fryer, it is STRONGLY recommended that you have it done by
qualified professionals. The professionals that install your new
fryer will know the local building codes and ensure that your
installation is safe.
WARNING
The fryer must be properly restrained to prevent movement or
tipping. This restraint must prevent the fryer from movements
that would splash hot liquids on personnel. This restraint may
be any means (alcove installation, adequate ties, or battery
installation).
INSTALLATION CLEARANCES
The fryer needs clearance around it for proper operation.
Adequate clearances allow for servicing and proper burner
operation. The clearances shown below are for cooker installation in combustible and non-combustible construction.
Combustible Non-Combustible
Construction Construction
Back 6" 6"
Sides 6" 6"
Floor 6" 6" (Needed for Combustion.)
In addition to the clearances required for proper fryer operation,
there must be at least 28 inches of isle space in front of the fryer
to remove/install the filter pan/module.
GAS CONNECTION
Your fryer will give you peak performance when the gas supply
line is of sufficient size to provide the correct gas flow. The gas
line must be installed to meet the local building codes or
National Fuel Gas Codes. In Canada, install the fryer in accordance with CAN/CGA-B149.1 or .2 and local codes. Gas line
sizing requirements can be determined by your local gas company by referring to National Fuel Gas Code, Appendix C,
Table C-4 (natural gas) and Table C-16 (propane). The gas line
needs to be large enough to supply the necessary amount of fuel
to all appliances without losing pressure to any appliance.
Fuel Types -
WARNING
NEVER supply the fryer with a gas that is not indicated on the
data plate. Using the incorrect gas type will cause improper
combustion. If you need to convert the fryer to another type of
fuel, contact your dealer.
Gas Line Connection - Connect the fryer to the gas supply line
with a connector that complies with the Standard for Connectors
for Movable Gas Appliances (ANSI Z21.69-Latest Edition). If
you are installing a fryer with casters use a quick disconnect
refer to the Quick Disconnect installation instruction. Connect
the gas line to the fryer using a pipe joint sealant that is resistant
to Liquefied Petroleum. If the fryer was disconnected during the
fuel line testing, use a solution of soap and water to leak test the
new connection.
NOTICE: NEVER use an adaptor to make a smaller gas supply
line fit the cooker connection. This may not allow the correct
amount of gas flow for optimum burner operation, resulting in
poor cooker performance.
Quick Disconnect Gas Connection - Gas fryers equipped with
casters must be installed with connectors that comply with the
Standard for Connectors for Movable Gas Appliances, ANSI
Z21.69-Latest Edition, and Addenda Z21.69A-Latest Edition.
This connection should include a quick disconnect device that
complies with the Standard for Quick Disconnect Devices for
Use With Gas Fuel, ANSI Z21.41-Latest Edition.
When installing a quick disconnect you must also install a means
for limiting the movement of the fryer. This device will prevent
the gas line or the quick disconnect from being strained. The
restraining device should be attached to the fryer on the back
panel as shown in the illustration. The Quick Disconnect, Hose,
and Restraining device can be obtained from your dealer.
Fuel Supply Line Leak and Pressure Testing - The fuel supply
system must be tested before the fryer is used. If the fuel line is
going to be tested at a pressure greater than (>)1/2 PSI (3.45
kPa), make sure that the fryer is disconnected from the gas line.
If the fuel line is to be tested at a pressure equal to or less than
(<) 1/2 PSI (3.45 kPa), the fryer can be connected to the fryer but
the unit's gas valve must be shut. Test all gas line connections for
leaks when they are pressurized with a solution of soap and
water.
ELECTRICAL CONNECTION
The electrical service (where applicable) used by the fryer must
comply with local codes. If there are no local codes that apply,
refer to the National Electrical Code (NEC) to install the
service. In Canada refer to CSA Standard C22.1 and local
codes. Wiring diagrams are provided inside the fryer control
box. The basic power requirements for the fryer are shown
below.
Input Voltage 120 VAC, 60Hz 240 VAC, 50Hz
Current per fryer 0.5 Amps 0.5 Amps
Current per basket lift 1.8 Amps 1.0 Amps
Filter System 7.0 Amps 4.0 Amps
WARNING
The fryer is equipped with an oil proof, three prong (grounding)
plug for your protection against electrical shock hazard in the
event of equipment malfunction. DO NOT cut or remove the
grounding (third) prong from this plug. This plug must be
plugged into a properly grounded three prong receptacle.
4
Electrical System for Filter System - The UFM fryer has one
power supply for the fryer controls and the filter module. When
the fryer next to a Built In Filter has power, the filter is internally
wired into the fryer. When the Fryer next to the Built-In filter
system doesn't require power the Filter is supplied with its own
power cord.
NOTICE: NEVER connect the blower directly to the flue
openings. The direct flow of air will cause poor temperature
recovery, poor ignition, inefficient combustion and could extinguish the pilot.
INITIAL ADJUSTMENTS
All fryer must be grounded in accordance with local code; if no
local code apply, comply with NEC ANSI/NFPA No. 70-Latest
Edition. It is advised that this power supply be plugged into a
wall receptacle that is controlled by the Hood system. This will
prevent the fryer from being operated without the Hood running.
The UFM filter system also has a power cord which is plugged
into the receptacle mounted on the right hand side on the inside
of the fryer.
VENTILATION and FIRE SYSTEMS
Your new fryer must have the correct ventilation to function
safely and properly. Exhaust gas temperatures can reach as high
as 1200°F. Therefore, it is very important to install a fire safety
system. Your ventilation system should be designed to allow for
easy cleaning. Frequent cleaning of the ventilation system and
the fryer will reduce the chances of fire. the table below provides
a list of reference documents that provide guidance on ventilation and fire safety systems.
Topic Underwriters Laboratory National Fuel Gas Code
Document Document
Grease Extractor ANSI/UL 710-Latest Edition ANSI/NFPA 96-Latest Edition
Ventilation Hood ANSI/UL 705-Latest Edition ANSI/NFPA 96-Latest Edition
Filter Unit ANSI/UL 586-Latest Edition ANSI/NFPA 96-Latest Edition
ANSI/UL 900-Latest Edition
Types of Fire Extinguishers and Detection Equipment
CO2 ANSI/UL 154-Latest Edition ANSI/NFPA 12-Latest Edition
Dry Chemical ANSI/UL 299-Latest Edition ANSI/NFPA 17-Latest Edition
Water ANSI/UL 626-Latest Edition ANSI/NFPA 13-Latest Edition
Foam ANSI/NFPA 11-Latest Edition
Sprinklers ANSI/UL 199-Latest Edition ANSI/NFPA 13-Latest Edition
Smoke Detectors ANSI/UL 268-Latest Edition ANSI/NFPA 72B-Latest Edition
Fire Detection ANSI/UL 521-Latest Edition ANSI/NFPA 72B-Latest Edition
Thermostats
Excessive ventilation causes Down Drafts, which will interfere
with the pilot and main burner. Leave at least 18 inches of open
space between the fryer's flue vent opening and the intake of the
exhaust hood.
CAUTION
Ensure that your ventilation system does not cause a Draft into
the fryer's flue opening. Down Drafts will cause the fryer to
exhaust improperly which will cause overheating resulting in
possible permanent damage to the fryer. Damage caused by
Down Drafts will not be covered under equipment warranty.
NEVER allow anything to obstruct the flow of exhaust gases
exiting from the fryer flue. DO NOT put anything on top of the
flue area.
After your fryer has been installed it needs to be adjusted to
ensure that it will perform as designed. These adjustments must
be performed by a qualified person. To perform these adjustment the following tools will be needed:
• Manometer (low pressure gauge)
• Digital Thermometer (Temperature probe)
• DC Millivolt Meter (0-1000mv)
VISUAL CHECKS
Before you begin filling and adjusting the fryer check the
temperature bulbs (computer/high-limit), located in the fryer
tank to ensure that the mounting screws are tight. Look down
inside the fryer tanks to see the probes.
Gas Line Requirements - A correctly installed gas supply
system will deliver 7.0 ±2.0" w.c. natural gas (12.0 ±1.0" w.c.
LP) to all appliances connected to the line, operating at full
demand. Typically the input gas pressure will not fluctaute and
more than 1/2" w.c.
WARNING
Do NOT exceed 13.5" w.c. pressure as damage may occur to
the gas valve.
Gas Pressure Adjustments a. Ensure that the gas valve knob is in the OFF position.
Remove the manifold pressure tap plug and connect an
accurate pressure gauge (range of 0-16" w.c. in 0.1" increments) or manometer.
b. Light the pilot burner for the unit being tested and adjust the
thermostat to light the main burners.
c. The installed pressure gauge reading should be the same,
±0.1", as that marked on the data plate inside the door. If the
pressure is correct go to step e, if not, adjust the pressure.
d. To adjust the pressure, remove the regulator adjustment
screw cover (see the Gas Valve illustration.) Remove the
cover cap. Use a flat tip screwdriver to adjust the screw until
the correct pressure is reached. (clockwise will increase the
pressure, counterclockwise will decrease the pressure.)
e. When the pressure is correct, install the cover cap.
f. Turn gas control valve knob to the OFF position. Remove
the gauge/manometer and install the pressure tap plug
using some liquid pipe sealant compound.
5
BURNER IGNITION SYSTEMS
CAUTION
Before going any further, fill the fryer with WATER. Water is
used for the installation adjustments because the temperature
will never exceed 212°F (100°C) thereby allowing plenty of
adjustment time. Never let the water level go below the MIN
LEVEL mark on the rear of the tank. Never allow water to boil
over onto any of the controls if they are mounted in the front
panel.
There are two basic types of pilotsystems: Standing, which
must be manualy lit and Electronic Ignition, which lights itself.
Determine which ignition system you have and refer to the
directions below for that system.
AB
Pilot Flame Adjustment
WARNING
There is an open flame inside the fryer. The unit may get hot
enough to set near by materials on fire. Keep the area around
the fryer free from combustibles.
Standing Pilot Lights: To light the pilot light follow the steps
outlined below:
WARNING
Wait 5 minutes before attempting to relight the pilot to allow
for any gas in the fryer to dissipate.
a. If the gas to the fryer is turned OFF turn it ON.
b. Turn the Gas Valve Knob to the PILOT position and push
the knob Inward.
Hold the knob in for approximately one minute to purge the
air out of the line. Hold a flame to the Pilot Light until the
pilot ignites. Once lit, hold the knob in for approximately
one minute, to make sure the pilot is established, and then
release.
c. If the pilot goes out wait 5 minutes for any gas to dissipate
and repeat step b. (If this is the first time the pilot has been
lit try lighting the pilot several more times before assuming
there is anything wrong.)
d. Turn the Gas Valve Knob counterclockwise to the ON
position.
e. Refer to the OPERATING section of this manual for the
instructions on how to operate the fryer.
a. Locate the thermopile wires coming from the Gas Valve to
the High Limit.
b. Connect the negative (-) test probe to pilot bracket or pilot
tubing.
c. Connect the positive (+) test probe to to one of the High
Limit terminal connection screws.
d. When the pilot is running the output from the thermopile
should be between 350 and 450 millivolts. If the reading is
within this range, the test is complete. If the reading is
above or below this range continue to the next step.
e. Remove the pilot flame adjustment cover.
Gas Valve Showing Location of the
Pressure Regulator and Pilot Adjustment Screw
f. Rotate the adjusting screw to achieve a reading of 400 ±50
mv. (Clockwise lowers the flame and the millivolt output.
Counterclockwise increases flame size and millivolt out-
put.)
NOTICE: Allow 3 to 5 minutes between flame adjustments to
allow the reading to settle.
Pilot Flame Adjustment - This procedure is only necessary on
the standard pilot systems. The pilot flame should be adjusted
to produce the correct millivolt output from the thermopile.
Example A illustrates a pilot flame size that is too small to
produce sufficient millivolt output. Example B is the correct
size for proper millivolt output.
g. Replace the pilot flame adjusting screw cover.
Electronic Ignition Pilot Systems - There is nothing to manually light on the electronic ignition systems, simply follow the
instructions for operating the machine and the pilot will auto-
6
matically ignite and extinguish.
Electronic Ignition Pilot Flame Adjustment - The illustration
of the Gas Valve shows the location of the Pilot Adjustment
Screw. Follow these steps to check and adjust the pilot flame:
a. Unplug the wire from the wire terminal at the Flame Sensor.
Connect a DC microammeter between the flame sensor
terminal and the end of the wire.
b. If a current reading of 0.15 - 0.25 microamps or greater is
found this test is complete. If a reading below this level is
found continue to the next step.
c. Remove the cover screw to expose the pilot flame adjusting
screw. Rotate the screw in the direction necessary to
achieve a reading of 0.15 - 0.25 microamps. (Clockwise
lowers the flame and the current. Counterclockwise increases flame size and the current.)
NOTICE: Allow 3 to 5 minutes between flame adjustments to
allow the reading to settle.
NOTICE: Do not leave the fryer unattended during cleaning.
Never let the water level go below the "Min Level" mark on the
back of the tank.
c. Using the fryer cleaning brush, scrub the inside of the fryer
to remove protective coating.
d. When cleaning is complete, turn the fryer OFF and turn Gas
Valve Knob to the PILOT position. If the fryer has Elec-
tronic Ignition turn the Gas Valve Knob to the OFF posi-
tion. Drain the water into a container suitable for hot water
and dispose of it in a responsible manner.
e. When the tank has cooled, thoroughly rinse it with cool
water.
f. Using a clean dry cloth, wipe out all of the water.
WARNING
Remove ALL of the water from the Fry Tank. Any remaining
water could cause hot oil to splatter out of the fryer when theoil
reaches temperatures above 212°F/100°C.
d. Once the pilot flame is set, replace the pilot flame adjusting
screw cover and remove the ammeter. Make sure the wire
is secure on the flame sensor terminal.
MAIN BURNER SYSTEMS
For the burners to work the gas supply valve must be open and
the main power switch must be on. The main burner receives gas
from the main gas supply through the thermostatically controlled valve. When the thermostat is turned up the gas control
valve opens. The pilot will ignite the burners. On Electronic
Ignition systems the Pilot will light automatically each time the
thermostat calls for heat.
Burner Adjustment - After the burner system is operating adjust
the Air Collars to obtain a soft, steady blue flame that should
enter the heat tube without touching the front of the fry tank.
INITIAL CLEANING
When the fryer is shipped, many of its parts are covered with a
thin coat of Kosher Grade Peanut Oil for protection. Before the
fryer is ready for cooking it must be cleaned. This will remove
the oil coating and any foreign matter that may have accumulated during storage and shipment. Perform the cleaning as
described below.
a. Fill the tank with water and add one packet of Pitco fryer
cleaner or a mild detergent.
b. Turn the fryer on and set the thermostat to 200°F. (If the
fryer is equipped with a computer the computer will automatically control the BOIL OUT temperature.) Allow the
fryer to heat for 15 minutes.
CAUTION
Mild steel tanks must be wiped down/coated with cooking oil
to keep the tank from forming surface rust.
g. Now that the tank is clean, you are ready to fill and operate
the fryer. Refer to the appropriate section in this manual for
these instructions.
THERMOSTAT CALIBRATION CHECK
NOTICE: Thermostat calibration requires that the temperature
of the fryer be raised above boiling. Therefore, you will need to
fill the fry tank with oil. To perform the calibration check
detailed below you will need a digital thermometer or a good
quality grease thermometer.
a. Place the tip of the thermometer in the oil approximately 1"
above the temperature sensors.
b. Set the thermostat at 325°F and wait for the temperature
reading on the thermometer to rise. As the temperature rises
toward 325°F watch the thermometer closely.
c. The burners should turn off when the oil temperature
reaches 325°F. If they DO NOT or they shut off below
325°F, remove the thermostat knob and adjust the calibra-
tion screw until they do. On older machines equipped with
Solid State Thermostats the set screws that hold the thermo-
stat knob in place can be loosened and the knob can be
relocated on the shaft. Tighten the screws when finished.
WARNING
Do NOT exceed 13.5" w.c. pressure as damage may occur to
the gas valve.
7
CAUTION
If the burners do not turn off at the lowest thermostat setting,
the thermostat could be defective. Contact your ASAP
representative.
d. Let the fryer cycle 4 to 6 times while checking the tempera-
ture. Compare the thermometer temperature against the
thermostat setting. If the values are more than 5°F apart,
continue to calibrate the thermostat.
Chapter 4: Operating Instructions
This chapter describes how to operate your fryer to obtain the
best performance. Included in this chapter are filling, operating,
and cleaning instructions for gas fryers.
FILLING THE FRYER
Both liquid and solid shortening can be used in the fryer, but
liquid is preferred. If solid shortening is used, it is recommended
that you use the melt cycle feature (optional) to melt the shortening.
Filling the Fryer With Liquid Shortening
a. Make sure the drain valve is completely closed.
b. Fill the fryer with oil to the "Oil Level" line marked on the
back of the tank.
Filling the Fryer With Solid Shortening
WARNING
Never melt blocks of solid shortening on top of the burner
tubes. This will cause a fire, and will void your warranty.
a. Make sure the drain valve is completely closed.
b. Remove the screen covering the tubes.
c. Cut the shortening into cubes no larger than 1". ALWAYS
pack the shortening below, between, and on top of the
burner tubes. DO NOT leave any large air gaps. Use care
when packing the solid shortening in the tank. DO NOT
8
bend or break the temperature sensor probes. If these are
damaged the fryer will not function properly.
d. Once the fryer is packed with shortening, the shortening
must be melted. To melt the shortening refer to the Fryer
Start-Up section for your fryer.
to the desired temperature setting.
c. On fryers with Computers or Digital Controls, turn the fryer
ON by pressing the OFF/ON/START switch to the START
position and releasing. The heating light on display will
come on. The heating light will cycle with the main burners.
MELTING SOLID SHORTENING
Fryers equipped with a melt cycle feature will automatically melt
the shortening. If your fryer does not have a melt cycle, follow
the Manual Shortening Melting procedures.
Automatic Shortening Melting
On machines equipped with Computers or Digital Controls it is
recommended that the melt cyle be programmed to be automatic.
When these controls are programmed to perorm the melt cycle
automaticaly they will exit the melt cycle automaticaly when a
temperature of approximately 160°F is reached.
Manual Shortening Melting
NOTICE: The melting procedure below requires the manual
cycling of the fryer. Watch carefully for smoke. If smoke is
noticed, the shortening is scorching. To prevent this, decrease
the time you leave the burners on.
On machines equipped with an Electric or Manual thermostats
start the machine as described in the operating section of this
manual and turn the thermostat up to make the burners turn on
for about 4 seconds. Then turn the thermostat down to make the
burners turn off for about 30 seconds. After the shortening has
melted and is in a fully liquid state the thermostat may be turn up
to the cooking temperature.
OPERATING INSTRUCTIONS
Product Selection
Place the product in the fryer basket being used and press the
numbered key for the product. Place the basket in the tank. Once
pressed, the display on the computer console will change to
show cooking time for the product.
Automatic Basket Lifts (Optional)
Before using the basket lifts, ensure that the oil/shortening is up
to normal operating temperature. Pressing any of the timer keys
on the control will cause the Basket Lift Arms to lower. When the
time cycle is complete the BAsket Lift Arms will raise automaticaly.
Fryer Shut Down
There are two shutdown modes of fryer operation, STANDBY
and COMPLETE. The standby mode removes the ability for the
fryer's main burners to cycle. Complete shutdown turns off the
gas supply to the fryer.
Standby Shutdown Turn the thermostat to OFF. Depress and turn the gas valve clockwise to the PILOT position (if
fryer has an Electronic Ignition turn the gas valve to the OFF
position). Place the OFF/ON/START switch to the OFF position.
The fryer is now in Standby and can remain this way for short
periods of time ONLY. NEVER leave the fryer in standby overnight.
NOTICE: When not in use the shortening should be cooled and
covered to prevent contamination.
CAUTION
Do not attempt to move the fryer when it has hot liquid in it.
Splashing hot liquids can cause severe burns.
WARNING
Water and oil/shortening DO NOT mix. Keep liquids away from
hot oil/shortening. Dropping liquid frozen food into the hot oil/
shortening will cause violent boiling.
Fryer Start Up
DO NOT START FRYER WITHOUT FILLING WITH OIL!
a. Light the pilot light as described in the Installation section
of this manual. (if the machine is equipped with Electronic
Ignition this step will be automatic.)
b. Turn the thermostat control knob (located behind the door)
Complete Shutdown To completely shut down the fryer,
turn the gas valve counterclockwise to the OFF position and
place OFF/ON/START switch to the OFF position. The fryer is
now completely shut down and can be cleaned and filtered.
Power Failure
NOTICE: No Attempts should be made to operate the fryer
during power outages.
If power is removed from the fryer for any reason during
operation, the unit will shutdown. Wait five minutes after power
is restored before restarting the fryer. This will give any gas
fumes in the burner time to disipate. To restart the unit, follow
the Start-up procedure as you normally would.
9
Chapter 5 - THE INTELLIFRY COMPUTER
This section describes how to program the Intellifry computer.
The computer monitors and controls the entire operating cycle
of both frying baskets. The controls on the left of the control
panel are for the left fry basket, and the right basket is operated
from the controls on the right. The illustration below shows the
Intellifry Multi Product computer control panel.
Your computer is fully programmable to satisfy all of your
frying needs. To ensure proper product preparation, always
refer to in house guidelines for cooking when changing the
program. Each of the programmable features are described in
the following paragraphs.
NOTICE: When programming the features of the computer,
programming information will be displayed in the corresponding display window except on the Model I8.
Melt Cycle. The melt cycle of the fryer is used to soften and melt
solid shortening. This is important to prevent scorching and
extend the life of the shortening. During the melt cycle the heat
is pulsed until the temperature of the shortening reaches 160°F.
Once the temperature reaches 160°F the fryer switches to the
constant (full) heat mode. The fryer comes from the factory
with the melt cycle turned on.
Cook Time. The cooking time for a product can be changed to
meet the needs of any recipe. The time set for a product is the
time necessary at the SET temperature to cook the product. The
Intellifry computer will compensate for any change in the oil/
shortening temperature by increasing and decreasing the cooking time. For this reason, when a product is cooking the time
displayed is elastic time, not actual time. When you put a
product in the tank and start the timer, the oil/shortening
temperature will drop. The computer senses this drop and
extends the cook time to ensure that the product will receive the
proper cooking time.
Shake Time. An alarm will sound at a preset time to tell you to
stir or shake the product. DO NOT lift the product out of the oil/
shortening.
Temperature. The oil/shortening temperature for each fryer is
set separately and maintained by the computer. Only one SET
temperature is allowed in each computer, so products being
cooked in the left side must be cooked at the same temperature
as the right side.
Boil. The Intellifry computer has a special boil mode program
built into it. This program temperature cannot be reset. The boil
mode will raise and hold the temperature of the fryer at 195°F.
To enter the boil mode simply start the fryer as normal, the
computer will sense that the water in the fry tank has reached
212°F and is not increasing. At this time the computer will
display "BOIL" and lower the temperature to 195°F. The boil
mode is exited by turning the fryer ON when there is oil in the
fry tank. The computer will sense that the temperature has risen
above 212°F and continue to het normally. Boil mode is used
during weekly cleaning of the fryer described in the maintenance section of this manual.
Computer or Probe Failure. If there is a probe(devise use for
sensing the temperature of the oil in the fry tank) failure or a
problem with the computer, temperature control will automatically transfer to the auxiliary thermostat. The transfer is controlled by the computer and a transfer relay. If, for any reason,
the relay becomes de-energized, temperature control will transfer to the auxiliary thermostat. Once the problem has been
corrected, (the computer senses that the problem has been
corrected or the power is restored to the transfer relay) temperature control will transfer back to the computer.
LEVEL 1 PROGRAMMING.
Checking the Temperature Functions and Cooking Times.
To check the ACTUAL temperature press the once.
To check the SET temperature press the key two times. After
5 seconds the display will return to normal.
To check the COOK, SHAKE and HOLD times press the
followed by the product key you wish to check. The times will
be displayed in sequence followed by a short pause, finaly
returning to the normal cook mode.
When the computer is calling for heat the two lights in the lower
corners of the key will illuminate.
Programming Cook, Shake and Hold Times.
To set the COOK time press the key then the key. Enter
the desired product key and change the desired time by using
the numbered keys. Press the key to set the corresponding
SHAKE time using the numbered keys. Press the key to set
the corresponding HOLD time using the numbered keys. Press-
ing the key two times at any point during this proceedure
will return you to the normal cook mode.
10
Programming Cooking Temperature.
This setting determines the thermostat setting for the computer.
Unlike conventional thermostats, once the computer is set it will
never need calibration. Set the desired temperature by performing the following procedure.
To view the recovery test data press the
numbererd key to view the stored data. Each time the fryer heats
through the temperature range of 250°F - 300°F it records (in
seconds) the time it took and stores it as recovery data. This data
can be recorded when the fryer is new and viewed again at a later
date to see wether the fryer is performing correctly.
key followed by any
Press the key followed by the key. The new COOK
temperature may now be set using the numbered keys. Pressing
the
return you to the normal cook mode.
LEVEL 2 PROGRAMMING
There are several features that merit mention at this point. Their
programming functions are explained along with their descriptions.
To enter the level 2 programming mode press the key
followed by the key. If a password has been set you will be
asked to enter it, if you do not remember what the password is
use "6684". This will allow you to program these basic functions
and reset the password.
To choose between "°F" or "°C" press the key and use the
To set "PASSWORD REQUIRED" or "NO PASSWORD" press
the key and use the key to toggle between the two options.
key two times at any point during this proceedure will
key to toggle between the options.
To set the control mode press the
toggle between the options. The computer may be set in a
"CONTROL" mode for total computer control or in "TIMER"
mode where the Auxiliary Thermostat will control the temperature of the oil and the computer will act as a timer.
To exit the level 2 programming mode at any time press the
key two times. This will return you to the normal cook mode.
key and use the key to
To set a new password press the key and enter a four digit
password. Press the key again and the display will return
to the normal cook mode. To continue setting level options in the
level 2 programming you must re enter to level 2 programming
mode in the same manner as before.
To set the beeper volume press the key and use the key to
toggle between the options.
To set the Language option press the key and use the key
to toggle between the options. At the time of printing the only
language option available is SPANISH (ESPANOL). When a
language option has been set the display will show in that
language.
Pressing the key two times at any point during this proceedure
will return you to the normal cook mode.
To set the melt cycle option press the key and use the key
to toggle between the three options available. Solid shortening
melt cycle (MELT S), Liquid oil/shortening melt cycle (MELT
L) or no melt cycle (NO MELT). It is highly recommended that
a melt cycle is used to ensure longevity of oil and fryer.
11
Chapter 6 - THE DIGITAL CONTROL.
The Pitco Digital Controller has been designed to take the place
of the standard Solid State Thermostat. It provides the operator
with more functions than the Solid State without giving the
operator all of the features of an Intellifry Cooking Computer.
OPERATING THE DIGITAL CONTROLLER
Password Required option is programmed the Password will be
then and is not adjustable.
Press
and the Fahrenheit or Celcius option may be chosen by using
Press again and the display will return to the LH Timer
setting. To exit the Programming mode at any time, press and
hold for three seconds.
The following messages may also be seen in the display:
indicates the controller is in the heating mode. indi-
again, the display will show or
or keys.
indicates the fryer is ready for cooking.
Below is listed the control functions of the Pitco Digital
Controller:
Press the key to turn the control ON. Press and hold the
key for 3 seconds to turn the control OFF.
Press the or the key to start the Left or Right timers.
Press the key to display the ACTUAL Temperature. Press
the key a second time to display the SET temperature.
PROGRAMMING THE DIGITAL CONTROL
Press the key to enter the program mode.
Once the program mode has been entered the display will show
the LH Timer setting . An adjustment may be made by
using the or keys.
Press the key again and the display will allow you to change
the RH Timer setting by using the or keys.
Press again, the display will show and the Set
cates the controller is in a Melt cycle. indicates the
controller is outputting a heat signal.
Temperature may be changed by using the or keys.
Press again, the display will show and the Melt
Cycle Options may be selected by using or keys. S may
be selected to allow for a mild Melt Cycle needed for Solid
Shortening. L may be selected to allow for a more aggressive
Melt Cycle needed for Liquid cooking media. O may be selected
to bypass a Melt Cycle.
Press again, the display will show or
and the Password option may be set by using or . If a
12
Chapter 7 - Filtering procedures
(1) Return Valve(s) RED - Used for returning the oil to the fryer
tank.
(2) Drain Valve(s) GREEN - Drain the oil from the fryer tanks
to the filter pan.
(3) Flush Hose Connection YELLOW - Quick disconnect and
valve for optional flush hose.
(4) Oil Return Connection - Quick disconnect for connecting
the filter unit to the fryer.
(5) Filter Unit Cord - Provides electrical power to the filter unit.
(6) Filter Paper - Package of pre-cut filter paper.
(7) Filter Crumb Catch - Mounts in the filter pan and catches
large debris when the oil is draining.
(8) Flush Hose (OPTIONAL) - Attached to the filter piping (4),
this hose and nozzle is used to flush out the fryer tank. This
hose is an optional item.
(9) Filter Crumb Scoop - Short handle wide pan design, this
scoop is used to remove the debris from the filter pan.
(10)Cleaner - Used during fryer boil-out cleaning.
(11)Drain Clean Out Rod - Long handled design, this tool is
used to clean out the drain openings.
(12)Filter Powder (Aid) - Coarse Diatomaceous earth used to
enhance the filter ability of the filter media.
(13)Cleaning Brush - Used to brush down the crumbs inside
the fryer tank during oil/shortening filtering.
(14)Fryer Crumb Scoop - A specially designed long handle
scoop for scooping out the fryer. The scoop section is
narrow and will fit between the heat tubes to allow access
into the bottom of the tank.
UFM Fryer Illustrating Filter Components
7
9
8
12
10
13
14
11
Filter Tools and Accessories
15
This section describes the procedures used to filter fryers using
either the UFM or built in filter units. The callouts in the figure
point to the components discussed in the filter procedure. These
component locations should be representative of either filter
system. Frequent filtering of your oil/shortening will prolong the
oil/shortening's usable life. Daily oil/shortening filtering is
strongly recommended.
WARNING
At operating temperature the oil/shortening temperature will
be greater than 300°F. Extreme care should be used when
filtering operating temperature oil/shortening to avoid personal
injury.
GENERAL FILTER HINTS
1 . Ensure that all oil in the filter pan is returned before it cools
and hardens. This is very important if you are using solid
shortening.
2. Always use Pitco Filter Powder for fastest filtrations,
maximum labor saving, and cleanest/clearest oil/shortening
possible.
3 . The longevity of your oil is related to how clean you keep
it. With a Pitco built in system, it is easy to do a quick drain/
refill anytime. By removing suspended particles often, it
prevents them from burning.
13
4. When the time it takes to refill the fryer after filtering exceeds
the time shown below, carefully scrape the filter bag or
paper. If scraping does not bring the refill time back down
change the filter paper.
Model Refill Time
7 2:00 Minutes
14 (all models) 3:00 Minutes
18 5:00 Minutes
5.
Built-In Systems - Disconnect the filter pan hose after
filtering to allow the hot oil/shortening to drain.
6. Flush Hose (Optional) - If your fryer has a flush hose allow
it to drain completely before storing.
7 . Always check to ensure that the black quick disconnect (oil
return line) is completely engaged before filtering. When
connecting the quick disconnect, you will feel a definite
snap and hear a click when the connection is made. After
connecting the hose, gently pull on the connection to make
sure it is connected.
8 . The filter power MUST be plugged into the fryer at all times.
9 . When the filter pan is empty bubbles will be seen returning
to the fry tank. Purge the filter lines by allowing the filter
pump to run 15 seconds after air bubbles show inside the
fryer tank.
Filter Procedures:
WARNING
When working with hot oil ALWAYS wear oil-proof, insulated
gloves.
Although there are differences between UFM and Built-In
filters, the process used to filter the fryer is the same.
NEVER
• Run the filter system without a filter bag/paper.
• Attempt to filter more than one fryer tank at a time.
• Drain the fry tank when the machine is still running.
• Store the UFM Filter Unit anywhere other than in the fryer
filter cavity.
a. Disconnect the filter pan, slide it out and empty the crumb
basket. Scrape previously filtered residue off the filter
paper. Examine the filter bag for dark, scuffed, or torn areas.
b. Turn the fryer OFF (See Standby Shutdown). Remove the
baskets from the fryer tank(s). Use the clean out rod (12) to
lift out the tube screens. If there are excess crumbs in the
fryer tank, remove them with the crumb scoop (15).
c. Stir in Filter Powder (13) to the oil/shortening in fryer. It is
also acceptabile to wait until the oil/shortening has been
drained into the filter pan before adding the Filter Powder.
2 packets for #14 size machines (35 - 55lb)
3 packets for #18 size machines (55 - 85lb)
d. Check the drain spout to ensure that it is aimed into the filter
pan.
NOTICE: Always open a system valve before starting the filter
pump.
e. Slowly open the green handled drain valve (3) for the tank
being filtered. If necessary use the clean-out rod (12) to clear
the crumbs from the drain. Use the long handled brush (14)
to clean the sides of the tank as the oil drains. If you have
the optional flush hose (9) go to step i.
CAUTION
The filter tank can only hold the oil from one fryer. DO NOT try
to filter more than one fryer at a time.
NOTICE: NEVER turn on the filter pump unless the PREHEAT
FINISHED light (5) is on.
f. Open the red handled return valve (1) to the tank you are
filtering. When the tank is empty close the green drain valve
(3) and turn on the filter pump. As the tank fills, brush the
inside of the tank to remove crumbs.
g. When bubbles are seen coming out of the oil return spout
turn off the pump. Open the green handled drain valve (3)
and allow the tank to drain again. Repeat steps b through
d until the tank is clean.
h. When the tank is clean, drain the oil/shortening by opening
the green handled drain valve (3). Allow the oil/shortening
to circulate for approximately 2 minutes by returning oilto
the fry tank while it is still draining. This polishes the oil/
shortening and cleans out the filter lines.
i . OPTIONAL FLUSH HOSE (9) - Connect the flush hose to
the quick disconnect (4). Direct the flush hose nozzle into
the tank being filtered. Open the green handled drain valve
(3), the yellow handled flush hose valve, and start the pump.
Continue to rinse until all the debris has been removed from
the tank. Turn off the pump and allow the tank to drain to
the filter. Close the yellow handled flush valve and disconnect the flush hose.
j . Turn the pump off, close the green handled drain valve (2),
and replace the tube screen. Open the red handled return
valve (1) and turn on the pump to refill the fryer with the
filtered oil. Continue to run the filter pump until bubbles
14
come out the oil return opening. Allow the pump to continue
pumping bubbles for about 15 seconds, this will help keep
the oil return lines clear. Turn the pump off and close the red
handled return valve (1). If necessary add more oil/shortening to the tank to return the oil/shortening level to at least
the minimum level mark. The fryer is now ready for use.
USING THE UFM MODULE AS A PORTABLE FILTER
The UFM filter system, when used with the filter unit flush hose
part # B6623201, can be moved around the kitchen to filter
individual fryers. To filter other fryers follow the procedure
below:
a. Unplug the power cord from the fryer and disconnect the
quick disconnect from the top of the filter unit.
b. Move the filter unit to the appliance to be filtered. Attach
the flush hose to the filter unit quick disconnect. Plug the
filter unit cord into a three prong (grounded) outlet using a
3 prong (grounding) 14 AWG extension cord.
c. Remove the filter pan lid and direct the appliance oil drain
into the crumb catch. Use a drain extension connected to the
fryer drain valve to allow the drain to extend over the filter
pan. Be sure to wait for the Preheat Finished light to come
on before turning on the pump.
d. When finished filtering, disconnect the flush hose and
empty it into a fryer. Hang the hose, nozzle down, to drain.
FILTER PAPER REPLACEMENT
The filter sytem your fryer is equipped with will be either a UFM
or built-in filter system. While both filter systems perform the
same function, they have different filter system components.
This section describes each of the filter system's components
and details the procedures necessary to replace the filter media.
Determine which filter system you have and refer to the appropriate section.
UFM Filter System
The UFM filter module, also referred to as the Spacefighter filter,
stores neatly under the fryer when not in use.
WARNING
The power supply must be disconnected before servicing or
cleaning the appliance.
UFM Filter Module and its components
(1) Filter Pan - Holds the oil from the fry tank.
(2) Pump Switch - Two position switch used to turn the filter
pump ON/OFF.
(3) Preheat Finished Indicator - Lights to indicate that the filter
lines are warmed to filtering temperature.
(4) Pick-Up Tube - Connects filter envelope assembly to pip-
ing. Incorporates a strainer to protect filter pump from grit
in the event of envelope failure.
(5) Filter Assembly Connector - An insulated handle covers
the filter pan assembly connection. This connection separates the filter pick-up assembly from the filter piping for
removing the filter pan for cleaning.
(6) Filter Unit Quick Disconnect - Quick disconnect that
connects the filter unit to the fryer.
(7) Pump Motor Thermal Overload - (Behind cover) Protects
motor from high temperatures. Trips if the pump motor is
near overheating.
(8) Circuit Breaker - Generally left ON. Will trip if overload
occurs (i.e. pump is turned on but no system valves are
open). To reset, find and correct cause of trip. Turn power
switch (3) OFF. Push circuit breaker OFF, then return it to
ON. Normal operation will resume.
(9) Power Supply Cord - Plugs into fryer receptacle to provide
power for filter operation.
WARNING
At operating temperature, the shortening in the fryer may be
hotter than 375°F (190°C). This hot, melted shortening will
cause severe burns. Do not let the hot shortening touch your
skin or clothing. Always wear insulated oil-proof gloves when
working on the filter system.
WARNING
It will be easier and safer if the filter assembly has cooled to
room temperature before handling any filter parts.
Follow the procedures below to change the UFM filter paper. (It
is not necessary to remove the filter unit from the fryer to change
the paper.)
a. To remove the filter pan, disconnect the filter tube connec-
tion. Grasp the white Insulator Handle (1) and pull to the
right. The tube will slide out with little resistance.
b. Grasp the Upper Front Lip of the pan and gently pull the pan
toward the front of the filter unit. When the pan is clear of
the filter unit, remove the filter pan cover. (Not shown.)
15
c. Remove the crumb catch tray from the front of the filter pan.
This is a “V” shaped screen that hangs on the Front Upper
Lip of the pan. Discard any debris that may be in the crumb
catch.
d. Lift the Pick up Screen Assembly out of the pan. Unscrew
the Suction Tube from the filter Paper Support Rack. Remove the clip screen and slide the filter paper support rack
assembly out of the filter paper.
i . Place the assembled Filter Rack Assembly in the Pan and
install the Crumb Catch Tray in the front of the Pan.
j . Slide the Pan assembly back into the filter unit and attach
the Pick up Tube Connector to the filter unit connection.
Take care when inserting the connector, it has two o-ring
seals inside the left hand connector that can be damaged.
Built-In Filter System
The motor is built into the cabinet and is not removed with the
Fil;ter Pan. The controls are mounted on the front panel of tyhe
cabinet.
e. All of the filter pick up assembly parts can be washed in a
dish washer or a pot sink. Flush out the Suction Tube
Assembly with hot water. The Pick up Tube has a small
screen located in the lower end, inside the tube. This screen
keeps grit and solid material from getting inside the system.
After flushing the Pick up Tube screen check to ensure that
the screen is free of debris. After cleaning, it is very
important to thoroughly dry the parts before re-assembling.
f. Slide the new filter paper onto the Filter Paper Support Rack.
Ensure that the hole in the filter paper goes over the
threaded connector.
g. Fold the open end of the bag in two folds, each about 1"
(25mm) apart.
h. Slide the Clip Screen over the folded end of the filter paper.
Ensure the opening of the Clip Screen goes over the Pick up
Tube connection. Screw the Suction Tube assembly onto
the threaded connection.
Follow the procedures below to change the filter paper:
WARNING
It will be easier and safer if the filter assembly has cooled to
room temperature before handling any filter parts.
a. Disconnect the filter pan Suction Hose Quick Disconnect
from the right hand (Black) fitting.
b. If the fryer is equipped with an optional flush hose, discon-
nect the Flush Hose from the left (White) fitting quick
disconnect. Allow the hose to drain to the filter pan.
c. Slide the Filter Pan out of the filter cabinet. Remove and
empty the Crumb Catch Basket.
d. Scrape the filter paper to remove any sediment. Unclip the
Paper Retainer handles from the Filter Pan clips in the front
and rear of the Filter Pan and remove the Paper Retainer from
the Filter Pan. Remove and discard the old paper. Underneath the filter paper is a Paper Support rack that can now
be removed from the Filter Pan.
e. Thoroughly wash and clean the Filter Pan, Crumb Catch
Basket, Paper Support Rack, and the Paper Retainer. Dry all
the parts completely before re-assembly.
f. Place the Paper Support Rack in the bottom center of the
Filter Pan. Place a new sheet of filter paper over the Support
Rack.
g. Install the Paper Retainer over the filter paper. Ensure that
all edges of the filter paper are held in place by the Paper
Retainer. Attach the retainer handles under the pan clips at
the front and rear of the Filter Pan. Replace the Crumb Catch
Basket.
h. Slide the filter pan assembly back into the filter cabinet.
16
Connect the Filter Pan suction hose to the right (black) filter
Quick Disconnect.
i . Slide the Crumb Catch Basket under the drain elbow. If the
unit has the optional flush hose, connect the flush hose to
the left (white) fitting. Place the flush hose over the nozzle
support rod on the Paper Retainer.
DAILY CLEANING
Your fryer should be cleaned every day to maintain peak performance and appearance. Perform the procedures below every
day.
a. Wipe up any oil/shortening that spills onto the exterior of
the fryer. This should be done with a clean soft cloth while
the oil is still warm.
b. Use warm water with a mild detergent to clean surfaces. Be
careful not to get water in the oil/shortening and to remove
any detergent from the fry tank.
c. Use a non-abrasive scouring powder or pad to clean stains
if necessary.
WEEKLY CLEANING
The fryer should be thoroughly cleaned once a week. This
cleaning should include a complete draining of the fryer and a
Boil Out as described in the Initial Cleaning section of this
manual.
FLUE INSPECTION
It is recommended that once every six monts, with the shut down
and cooled down, you examine the flue area. Check for corrosion
or blockage of the flue. Ensure that the fryer is shutdown and
do not turn it on during the examination. Examination of the flue
area during cooking may cause bodily injury.
17
Chapter 8 - Troubleshooting
Follow the procedures outlined in this section before calling for a service technician. This may say you time and money.
Fryer Problems (Standing Pilot):
PROBLEM POSSIBLE CAUSE SYMPTOM
Main burners come on as soon A. Loose fitting. A. Check and make sure all of the
as the Gas Valve Knob is turned to tubing fittings at the Gas Valve and
the ON position. thermostat are tight.
Fryer consistently overheats A. Loose fittings. A. Check and make sure all of the
tubing fittings at the Gas Valve and
thermostat are tight.
Pilot will NOT light. A. Gas line NOT turned on or connected. A. Connect or turn ON and retry.
Pilot goes out when knob is released. A. Hi Limit tripped. A. Press Hi Limit button and retry.
Fryer will not maintain the A. Thermostat out of calibration A. Calibrate the thermostat as
temperature set on the thermostat described in the INSTALLATION
knob. section of this manual.
Fryer Problems (Electronic Ignition):
Pilot Sparks but does NOT light A. Gas Valve Knob NOT turned ON. A. Check the position of the knob.
18
19
In the event of problems with or questions about your equipment,
please contact your local ASAP (Authorized Service and Parts) representative. You can find their number by calling: (603)-225-6684
In the event of problems with or questions about your order,
please contact the Pitco Frialator factory , from 8:00 a.m. - 5:00
p.m., Eastern Standard Time, Monday through Friday, at:
(603)-225-6684.
Loading...