Pioneer Eclipse SPEEDSTAR ST21KWA, SPEEDSTAR ST21KWAE, SPEEDSTAR ST24KWA, SPEEDSTAR ST24KWAE, SPEEDSTAR ST28KWA Operator's Manual

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Operator’s Manual

Propane Burnisher with Vacuum

Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the operator or nearby personnel or result in damage to the machine or nearby property. Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or 1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.

La falta de leer y de entender este manual antes de usar esta máquina o de realizar servicio en esta máquina puede dar lugar a lesión al operador o al personal próximo o a resultado en daño a la máquina o propiedad próxima. Cada operador debe ser entrenado en la operación de esta máquina antes de ser permitido utilizarla. Ponerse en contacto con el servicio de Amano Pioneer Eclipse 1-800-367-3550 o 1-336-372-8080 o un distribuidor autorizado por Amano Pioneer Eclipse para investigar sobre el entrenamiento o para solicitar un manual.

Manquer de lire et de comprendre ce manuel d'utilisation avant l'utilisation de cette machine ou avant faire de maintenance sur la machine peut être résulter en blessure à l'opérateur ou au personnel proche ou peut endommagé la machine ou la propriété proche. Chaque utilisateur doit être entraîné dans l'opération de cette polisseuse avant l'utilisation. Veuillez contacter le service àpres-vente de Amano Pioneer Eclipse à 1-800-367-3550 ou 1-336-372-8080 et/ou un distributeur de Amano Pioneer Eclipse pour vous renseigner concernant l'entraînement ou pour obtenir un autre manuel d'utilisation.

For Models:

ST21KWA ST21KWAE ST24KWA ST24KWAE ST28KWA ST28KWAE

Record This Important Information

Date of Purchase Purchased From Address City State Zip Phone Contact

Machine Model

Machine Serial Number

Engine Type

Engine Serial Number

Important Phone Numbers

Medical Emergency

Police

Fire Department

FOR YOUR SAFETY

IF YOU SMELL GAS:

1. Open window.

2. Don't touch electrical switches.

3. Extinguish any open flame.

4. Immediately call your gas supplier.

FOR YOUR SAFETY

Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

z Allow only qualified and trained personnel to

operate equipment.

z Follow maintenance and operating instructions. z Keep accurate records of maintenance and

service in the provided log book.

z Remember, routine maintenance NOW will

prevent a breakdown LATER.

z Check oil level before starting. z Keep nuts and bolts tightened and hose

connections snug.

z Refer to engine manufacturer’s service manual

or contact Amano Pioneer Eclipse for engine repairs or adjustments not listed in this manual.

z Never alter or reconstruct the fuel system. To

do so may be dangerous and will void the factory warranty.

z Use UL, CTC/DOT listed Safe-Fill™

cylinders supplied by Amano Pioneer Eclipse.

z Be careful not to cross thread the Rego

coupling on the fuel cylinder.

z Store the fuel cylinder outside away from heat

and direct sunlight.

z Check pad holder for cracks each time the pad

is changed.

z Have the machine serviced by a certified

technician, including an emission check, every three (3) months.

z Before attempting any service on the machine,

turn the ignition switch “OFF” and remove the key to avoid accidental start-up.

WARNING: Operate in a well ventilated area.

(Catalytic mufflers need to warm up before they are effective. Failure to do so may cause nausea or carbon monoxide poisoning.)

WARNING: Keep hands and feet clear of rotating pad! Inspect pad holders regularly. (A fractured pad holder may result in pad holder fragments causing injury.)

WARNING: Failure to follow the instructions and warnings appearing in this operating manual or on machine labels may result in serious injury to the person using the machine and possibly to other persons and property.

NOTE: This machine is manufactured for commercial use only.

Propane powered floor burnishers are designed and manufactured for ultra high speed commercial floor burnishing only. These machines are designed to burnish most modern types of floors including composition tile, stone, marble, terrazzo, and resilient floor covering using floor coatings designed for ultra high speed burnishing.

Even though NFPA 58 8-4.5 says ...”these machines shall be permitted to be used in buildings frequented by the public, including the times when such buildings are occupied by the public,” Amano Pioneer Eclipse suggests usage when occupancy of a given work area is minimal.

These machines should not be used:

z in nursing homes, hospitals, day-care centers,

etc.

z by unqualified or untrained personnel. z unless properly maintained and adjusted. z on areas with obstructions such as thresholds,

floor outlet boxes, etc.

z in areas where loose tile or other objects are

present.

z in rooms without proper ventilation.

These machines should not be left running unattended.

CAUTION: Do not allow the burnisher to operate without moving the machine. It may burn the floor and damage the floor covering.

Safe Operating Practices

PROPOSITION 65 WARNING

Battery posts, terminals, and related accessories

contain lead and lead compounds, chemicals

known to the State of California to cause cancer

and reproductive harm. Wash hands after handling.

ST21KWA(E)

Pad Size 21” (53,3 cm) Pad Speed 2000 RPM Width 23.5” (59,7 cm) Length (handle up) 48” (122 cm) Engine Kawasaki 17 HP Starting 12 V Battery Weight 215 lbs. (97,5 kg) Handle Bent Tube with Bail Deck Cast Aluminum Vibration Less than 2.5 m/s Sound Level 87 dB(A)

ST24KWA(E)

Pad Size 24” (61 cm) Pad Speed 1800 RPM Width 26.25” (66,7 cm) Length 51” (130 cm) Engine Kawasaki 17 HP Starting 12 V Battery Weight 220 lbs. (100 kg) Handle Bent Tube with Bail Deck Cast Aluminum Vibration Less than 2.5 m/s Sound Level 87 dB(A)

ST28KWA(E)

Pad Size 28” (71,1 cm) Pad Speed 1700 RPM Width 30” (76,2 cm) Length 54” (137 cm) Engine Kawasaki 17 HP Starting 12 V Battery Weight 225 lbs. (157 kg) Handle Bent Tube with Bail Deck Cast Aluminum Vibration Less than 2.5 m/s Sound Level 87 dB(A)

Specifications

Propane Machine Safety

Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Refueling and Storage of Fuel Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Safety in Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Canadian Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Operator-Ear Sound Pressure Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Hand-Arm Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Machine Preparation

Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Connecting Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Adjusting the Handle and Rok Bak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Filling the Fuel Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Installing the Fuel Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Operating Instructions

Starting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Idling and Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Installing and Changing Burnishing Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Emptying the Dust Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Repacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

General Maintenance Procedure

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Adjusting the Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Engine Dust Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Carburetor Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Fuel Hose and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Cooling Fins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Head Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Changing Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Belt Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Adjusting the Handle and Rok Bak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Battery Maintenance and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Installing & Removing the Dust Skirt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Adjusting the Wheel Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Machine Drawings and Parts Lists

Safe-Fill Cylinder Head Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Wiring Diagram/Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Deck Sub-Assembly and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Bulkhead Sub-Assembly and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Regulator Assembly and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Kawasaki Engine Sub-Assembly and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Contents

Purpose

The accepted demand for and use of propane powered floor machines underscores the need for responsible manufacturers and users to stress the importance of safety. This manual is designed to provide the information you need to ensure proper and safe use of propane powered floor machines.

In addition, we recommend operators of propane powered floor machines complete a program of training and certification for the safe operation of this equipment.

Refueling and Storage of Fuel Cylinders

Propane cylinders should be filled only by an authorized propane dealer. When not in use, they should always be stored outside in an upright position in a secure, tamper-proof, steel mesh storage cabinet. This cabinet may be located next to the building but with at least five feet (1.5 m) of space between the cabinet and the nearest building opening (door or window).

The National Fire Protection Association (NFPA) Standard for Storage and Handling of LP Gas is the appropriate authority for safe propane use. A copy of this publication is available through the National Fire Protection Association in Quincy, Massachusetts (1-800-344-3555).

Safety in Engineering

Amano Pioneer Eclipse engineers and manufactures machines utilizing UL (Underwriters Laboratories) and CGA (Canadian Gas Association) approved components where possible. When a tag or tags bearing the CE and/or CGA insignia is/are affixed to the machine, it indicates that the entire machine has been researched, tested, and is listed by one or both organizations as having met all of their safety criteria.

In some cases, the tag will be affixed to a particular component. This means that only the component is listed. Component recognition for the following parts is important: fuel cylinders, couplings, regulators, and fuel lines. We strongly recommend that you use only machines meeting the above minimum requirements.

Even though propane powered floor machines manufactured by Amano Pioneer Eclipse meet the OSHA Time Weighted Average (TWA) standard for

noise, we strongly recommend that hearing protection be worn by the operator.

Use and Care

All machines manufactured by Amano Pioneer Eclipse come with a detailed Operator’s Manual. Safety dictates that before using any new equipment, it is important to read and understand the Operator’s Manual. We strongly recommend this practice.

Canadian Safety Regulations

1. Asign indicating “NO SMOKING” shall be permanently displayed at the storage area. The sign shall be in accordance with the sign required in Clause 10.12.3 of CAN/CGA-B149.2-M91, Propane Installation Code.

2. When the cylinder is attached to the floor maintenance machine for use, the operator shall not leave the unit unattended except for short periods of time such as rest stops, washroom or meal stops.

3. The requirements of 1.10.1 (e) and (g) do not apply in industrial buildings.

4. Afloor maintenance machine shall only be used in buildings: a) provided with continuous mechanical ventilation

that removes the products of combustion to the outdoors of not less than 300 CFM for each 10,000 Btu-hr input or fraction thereof.

b) provided with natural ventilation of not less

than 300 CFM for each 10,000 Btu-hr input or fraction thereof, based on a maximum of one quarter air exchange per hour for the net building volume.

5. The owner of a floor maintenance machine shall ensure that the operator has participated in a course authorized by the manufacturer of the unit on the safe handling of propane and the safe operation of the machine.

6. The owner of a floor maintenance machine shall ensure that the unit is maintained in accordance with the manufacturer’s recommended maintenance procedures in a safe operating condition and the owner shall maintain a record of the maintenance for a period of two years.

7. Before transporting a floor maintenance machine, the cylinder shall be securely fastened with the system valve closed, and the cylinder shall be located in a well ventilated space.

Propane Machine Safety

Test for Operator-Ear Sound Pressure Level

Amano Pioneer Eclipse measures and rates the operator-ear sound pressure level for hand-guided floor treatment and floor cleaning machines for industrial use. All tests are performed in accordance with European Machinery Directive (98/37/EC).

z Outdoor test area consists of a flat open space

free from effects of signboards, buildings or hillsides for at least 15m (50 ft) from the center of the test surface. Indoor tests are conducted in a semi-anechoic or sound deadening room.

z The test surface is a single sheet of floor covering

at least 1 m (3.3 ft) wider and longer than the equipment being tested. In order to not affect the sound reading, the observer taking readings is at least 2 m (6.6 ft.) from the equipment being tested, or standing directly behind the operator.

z All machines are tested while stationary and

centered on the test surface. With the traction drive in neutral (where applicable) the test is conducted with the machine at maximum engine or motor speed as specified by the manufacturer.

z The operator is located in the normal operating

position with the microphone or meter supported independent of the machine, 1,68 m (66 in) above the test surface, 25 cm (10 in) to the right and left centerline of the operator’s position, and 20 cm (8 in) to the rearmost point of the handle, with the handle in the most forward position.

z The sound level meter is observed for a minimum

of 5 seconds or until a stabilized reading is obtained. The maximum repeatable sound level observed during the test at each microphone position is recorded and documented.

Test for Hand-Arm Vibration at the Grip Surface of Hand-Guided Machinery

Amano Pioneer Eclipse measures and rates the vibration at the machine-hand contact surface of handguided machines that are provided with handles in accordance with European Machinery Directive (98/37/EC).

z The Test area consists of a flat open floor area

that allows the machine to be operated normally.

z The transducer is mounted firmly at a point

halfway along the length of the handle where the handle would normally be held.

z Machines are tested while stationary, with all

mechanisms necessary for the equipment to perform its intended functions engaged and the traction drive in neutral (if applicable). The machine will be tested at maximum engine or motor speed as specified by the manufacturer of the subject machine.

z The measurements are recorded from the

dominant axis.

Propane Machine Safety

Adding Oil

When the Burnisher is shipped by overland freight, the correct amount of oil is in the engine. Air freight shipments require the machine to be shipped without oil.

The machine is also shipped with the battery disconnected.

When filling a “dry” burnisher or changing oil, for the Kawasaki engine add no more than 1.5 quarts (1,4 L) when not changing the oil filter, or 1 3/4 US quarts (1,8 L) when the oil filter is changed, then

check the dip stick in the fill cap. Add oil if necessary but DO NOT OVERFILL! ALWAYS CHECK OIL

BEFORE USING THE MACHINE. Refer to the engine operator’s manual. IMPORTANT: When

checking oil on Kawasaki models, remove oil filler cap and clean dipstick with clean cloth, then insert dipstick into tube without screwing in. Then check oil level. ALWAYS make sure the machine is sitting level when checking oil.

Connecting the Battery

1. Remove engine dust filter.

2. Remove battery cover.

3. Connect the RED positive battery cable FIRST.

4. Connect the BLACK negative battery cable LAST.

5. Replace battery cover and filter.

Adjusting the Handle and RokBak

The burnisher handle adjusts for comfort and optimum control. Height may be changed to suit the individual operator. The handle may also be adjusted to an upright position to allow the burnisher to be

rocked back for easy pad change. (See page 8.) Rock the burnisher to the vertical position from the front of the unit. The burnisher must be off prior to using the RokBak Tilt System.

Filling the Safe-Fill Fuel Cylinder

Amano Pioneer Eclipse uses the 20 lb. capacity aluminum safe-fill cylinder which meets the D.O.T. 4E240 standards. These cylinders are also listed by U.L. Filling should be done ONLY by a qualified propane dealer. FILL THROUGH THE SERVICE VALVE ONLY. (See page 11) A properly filled cylinder should not exceed 80% of the rated capacity.

DO NOT attempt Safe-Fill cylinder repair. Return the cylinder to your propane dealer if repair is necessary. Please note that D.O.T. regulations prohibit shipping of cylinders after the cylinder has been filled with propane.

Installing the Safe-Fill Fuel Cylinder

Strap the Safe-Fill cylinder in place. Tighten the adjustable straps securely. Connect the fuel hose coupling to the service valve by turning to the right (clockwise). HAND TIGHTEN ONLY. Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected. (It is sometimes easier to install if the connection to the service valve is made before strapping the cylinder in place.)

TO REMOVE THE SAFE-FILL CYLINDER, reverse above procedure. Always connect or change cylinders in a well ventilated area.

Machine Preparation

Starting Instructions

1. Check oil and fuel levels

2. Check and clean engine air filter.

NEVER RUN CONTINUOUSLY FOR MORE THAN 1 HOUR WITHOUT CLEANING OR CHANGING ENGINE DUST FILTER. (See

“Scheduled Maintenance”)

3. Check carburetor air filter. Change if necessary. (See “Scheduled Maintenance”)

4. Turn propane service valve counterclockwise to open. NOTE: ALWAYS OPEN SLOWLY TO ALLOW PRESSURE TO EQUALIZE IN HOSES. OPENING QUICKLY MAY CAUSE THE FLOW CHECK VALVE TO ENGAGE, LIMITING FUEL FLOW.

5. Allow machine to tilt backward (pad off floor) leaving the bail throttle at idle.

6. Engage starter by turning the key-switch to the starting position for up to 5 seconds. If the machine fails to start, let the ignition switch return to the run position (Do not turn off). Wait approximately 5 seconds and try again for another 5 seconds. (NOTE: Do not engage starter for more than 10 seconds. Allow a 60 second cool-down period for each 10 second start-up cycle.)

7. After engine starts, the YELLOW alert light will flash for a 3 minute warm-up cycle of the SAFE SENSE system. (The machine may be operated during this warm-up period.) After the warm-up cycle, the alert light will go out. None of the SAFE SENSE lights will be illuminated as long as the machine is running safely.

Operation

After engine has started, pull the bail throttle to operating speed. The clutch will engage automatically at a preset speed.

Lower the burnishing head to the floor while moving the machine forward slowly.

CAUTION! DO NOT RUN THE BURNISHER WITHOUT MOVING THE MACHINE. IF THE MACHINE IS ALLOWED TO RUN IN ONE SPOT DAMAGE TO THE FLOOR MAY OCCUR.

To stop burnishing, push down on handle to raise the burnishing head off the floor and release the bail handle.

NOTE: This burnisher is equipped with the SAFE SENSE emission monitoring system and catalytic muffler.

Upon starting the engine, the YELLOW SAFE SENSE LED light will flash for 3 minutes during a warm-up period. After that, it will be off unless a warning is being signaled. If the carbon monoxide in the exhaust is approaching an elevated level the YELLOW alert light will flash, indicating service is needed. The machine will continue to operate safely in this mode, but should be serviced as soon as possible. If the carbon monoxide levels exceed a pre-set service level, the RED LED service light will start flashing. The machine will shut down after the RED light has flashed continuously for one minute.

WARNING! Catalytic mufflers require a few minutes to warm up before effectively removing harmful emissions. Make sure of proper ventilation during this warm-up period!

It is recommended to start burnishing on the right side of the aisle, turn and come back down the aisle in the opposite direction, overlapping the previous path slightly. Continue this pattern until the floor area to be burnished has been covered with the last pass being on the right side of the machine. The forward speed is generally at normal walking speed.

Idling and Stopping the Machine

If for any reason the machine needs to idle for a short period of time (less than 3 minutes), simply raise the burnishing head and release the bail handle.

The SAFE SENSE system will not allow the engine to idle unnecessarily. After 4 minutes the Tilt/Idle LED will start flashing. After another minute, the engine will shut down.

To stop the engine, close the service valve on the fuel cylinder by turning it clockwise (the engine will stop when the fuel in the lines is used up) or turn the key switch to “OFF”.

Installing/Changing Burnishing Pad

1. With engine OFF and in the operating position, tilt the machine to the vertical position (See page 8).

2. Remove centering device (if used) and carefully pull old pad off the velcro pad holding material.

3. CAREFULLY INSPECT THE PAD HOLDER FOR CRACKS OR DAMAGE! Replace if necessary.

Operating Instructions

NOTE: A damaged pad holder rotating at high speeds may be an extreme hazard if it should come apart.

4. Pull center from new pad, center pad on pad holder and secure with centering device.

5. Press pad onto velcro.

6. Return machine to upright position.

Emptying the Dust Bag

1. Grasp the dust bag cover at each end and lift up to disengage the cover from the retaining clips.

2. Pull dust bag downward off dust tube by holding at the front and pulling down and to the rear to remove.

3. Empty bag by rubbing or gently tapping on sides, in a downward motion, to loosen soil trapped on sides of bag. For heavy soil, turn bag inside out to clean.

4. Reinstall bag in pontoon by hooking elastic edge onto back of dust tube lip, and fitting elastic around dust tube.

5. Slip the back end of dust bag over the bag retainer bar (the bar that crosses the bottom rear edge of the bag cover). Align the cover retaining slots with the retaining clips and push the cover down to secure in place.

Storage

Only authorized, trained personnel should have access to propane cylinders and machines.

1. Remove propane fuel cylinder when not in use

and store it outside in a storage cage in accordance with NFPA Section 5 or Subsection

9.5.2 of CAN/CGA B149.2. Do not release or bleed propane inside the building.

Please consult your local Fire Marshal to ensure that you are in compliance with local fire codes.

2. Store machine away from objects that may fall and damage it.

3. Never store burnisher or fuel cylinders near an open flame or heat producing device.

4. Make sure burnisher is cleaned properly before storing.

5. Never store burnisher with cylinders installed, or store spare cylinders in an enclosed van or trailer.

Repacking

1. Use shipping and package information attached to packing slip to repack machine.

2. Store machine in a dry location. Temperature not to exceed 500C.

Transportation

When transporting a propane powered floor burnisher with the fuel cylinder installed, the cylinder should be securely fastened with the service valve closed and the burnisher should be secured in the vehicle. Any propane fuel cylinders not installed should be securely fastened to avoid movement and damage. The service valves should be closed. Never store burnishers with cylinders installed, or store spare cylinders in an enclosed van or trailer. It is a good practice to check propane cylinders for overfilling before transporting them. If overfilled, correct before loading them in the vehicle by venting the excess propane outside in a safe area using the fixed liquid level gauge.

Operating Instructions

Scheduled Maintenance

Following proper scheduled maintenance procedures will provide years of uninterrupted service.

1. Perform daily or after each use.

2. Refer to “General Maintenance Procedures.”

3. These items should be serviced by an authorized Amano Pioneer Eclipse Service Center.

4. Refer to Engine Manufacturer’s Owner’s Manual for recommended replacement.

5. Always enter maintenance performed in Service Log Book.

6. Routine Maintenance

7. Refer to Engine Service Manual.

Fuel System

The fuel system works from vacuum created by the engine running. Turning the fuel cylinder service valve ON pressurizes the system for flow to the carburetor once the engine starts to crank.

Adjusting the Regulator

NOTE: The regulator and carburetor have been factory preset and should not require any modification. Only Amano Pioneer Eclipse authorized personnel, trained and certified in propane systems, should modify or adjust the system or its setting.

N.F.P.A. 58 8-1.4 states, “In the interest of safety, each person engaged in installing, repairing, filling, or otherwise servicing an LP-Gas engine fuel system shall be properly trained in the necessary procedures.”

Engine Dust Filter

The engine dust filter should be cleaned each hour and after each use by shaking out the dust and then rinsing with mild detergent. Squeeze out the excess water (do not wring). Allow the filter to air dry. Failure

to maintain a clean engine filter will cause the engine to overheat. Also, it may cause the exhaust emissions to elevate to harmful levels.

Carburetor Air Filter

a. Loosen toggle clamps on each side of the air

cleaner cover.

b. Remove foam pre-cleaner and paper filter

element. c. Clean foam pre-cleaner. d. Clean filter seal, making sure no dust is allowed in

the carburetor inlet. e. Inspect paper element. Replace if dirty, bent or

damaged. f. Install the clean paper element, pre-cleaner, air

filter cover and reclamp.

NOTE: Failure to service the carburetor air

cleaner may produce excessive carbon

monoxide emissions and cause the SAFE

SENSE system to shut the engine down.

Fuel Hose and Connections

a. Inspection

1) Inspect hoses for abrasions and other signs of wear; replace all worn or damaged hoses.

2) Check for gas leaks by spreading soapy water

solution around all the connections while the service valve is turned ON and the fuel system is pressurized.

b. Fixing Leaking Joints

1) Uncouple bad joint and clean it. Then apply pipe sealing compound (Loc-Tite Pipe Sealant with Teflon or equivalent) to the clean joint.

2) Recouple the joint finger tight plus 1/2 turn.

3) Recheck for leaks using soapy water

solution. Watch for bubbles at the joint with the fuel cylinder service valve turned on and the fuel system pressurized.

Engine Maintenance

Cooling Fin Maintenance

a. Remove the blower housing and other cooling

shrouds.

b. Clean the cooling fins as necessary using

compressed air or pressure washer.

c. Reinstall all housings and shrouds.

Head Bolt Maintenance

Refer to Engine Manufacturer’s Service Manual.

Changing Oil

a. Run engine for 5 minutes to warm oil, then stop the

engine by closing the fuel service valve, allowing the engine to stop by itself. Turn the key OFF.

NOTE: Must be running above 2150 RPM or SAFE SENSE will shut the engine down.

b. The machine should be in an upright, level

position. If necessary, place a block under the back of machine or apply weight to the front of the deck to maintain an upright, level position.

c. Remove the propane cylinder to access oil drain

hose.

d. Remove the oil drain hose from the retaining clip,

and remove the plug from the end of the hose.

e. Place drain pan at back of machine and direct oil

drain hose into pan.

f. Locate oil drain valve on left side of machine, and

turn counterclockwise to open valve. g. Allow oil to drain completely. h. If changing oil filter, place an absorbent material

under the filter to catch spillage. Remove filter by

turning counterclockwise. Discard old oil filter

according to local regulations. Clean any oil

spillage from machine, apply a small amount of

clean oil to new oil filter seal, install new filter

turning clockwise and hand tighten.

General Maintenance Procedures

i. Once oil has completely drained from machine, turn

oil drain valve clockwise to close.

j. Remove blocks or weights if present and allow

machine to tilt back. Drain remainder of oil from oil

drain hose and reinstall plug into end of hose. k. Secure hose with retaining clamp. l. Return machine to upright, level position, reinstalling

block or weights if needed.

Always make sure that machine is upright and

level before checking, filling, or changing oil.

m. Remove oil fill cap. Slowly add no more than 1.6 US

quarts (1,5 L) of motor oil when not changing the oil

filter, or 1.8 US quarts (1,7 L) when the oil filter is

changed. Refer to engine Owner’s Manual for

recommended oil. n. Check oil level with dip stick in oil fill cap. Add addi-

tional oil if necessary. o. Replace fill cap. Hand tighten only.

DO NOT OVERFILL AND NEVER RUN ENGINE

LOW ON OIL!

IMPORTANT: ALWAYS MAKE SURE THE

MACHINE IS SITTING LEVEL WHEN CHECKING

OIL.

Belt Maintenance

To inspect the belt it is necessary to put the machine in the RokBak position. If the belt is badly cracked or worn it should be replaced.

To check for the proper tightness squeeze the belt together. The belt should depress between 1/4” (0,6 cm) and 1/2” (1,3 cm). Always use the recommended belt size.

Removing the old belt:

1. In order to access the pad driver pulley, the pulley

cover must be removed. Be sure to note the orienta-

tion of the cover because the bolt pattern aligns only

in one position.

2. Remove the belt by turning the spindle with a 3/4”

wrench on the spindle wrench flats above the deck

and working the belt out of the spindle pulley groove

with a flat screwdriver as it turns.

3. Back the 3/8” bolt that fastens the tensioner to the

deck 3/8” to 1/2” and drop the tensioner down to dis-

engage the 1/4” pin. Pivot the tensioner on the 3/8”

bolt 180°.

4. Move the belt between the tensioner and the liner

dome and remove the belt from the machine.

Reinstalling the belt:

1. Reverse steps 2 - 4 above. Make sure that belt is properly set in all pulleys.

2. Reinstall the pulley cover. If bolt patterns do not align, turn the cover clockwise 90° up to three times until bolt patterns align.

Adjusting the Handle and RokBak

To place the machine in RokBak, adjust the handle as shown below and lift up on the front of the deck until the machine rocks back into a stable position.

General Maintenance Procedures

Battery Maintenance and Replacement

The battery supplied with this machine is a sealed, gelled electrolyte, maintenance free type. It never should need servicing.

When battery replacement becomes necessary, the replacement should have the same specifications as the original. If in doubt, contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or 1-336-372-8080. To replace:

1. Remove the propane fuel cylinder from the machine.

2. Raise battery cover to expose battery.

3. Disconnect battery cables from terminals. Always disconnect the BLACK cable first.

4. Remove battery hold-down clamp.

5. Lift old battery out and replace with new battery.

6. Reinstall hold-down clamp.

7. Connect the RED positive battery cable first. Connect the BLACK negative battery cable last. Dispose of old battery in the proper manner. Most auto parts stores accept used batteries for recycling.

Installing & Removing the Dust Skirt

1. With machine in RokBak position, place skirt around deck edge with hoop on outer edge.

2. Position skirt clamp and seam at extreme back of deck.

3. Position skirt into groove in bumper.

4. Adjust excess fabric to front half of deck. Excess fabric should be distributed evenly across front half of deck; fabric on back half of deck should fit tightly.

5. Tighten clamp until skirt is secure.

6. Pull hoop of skirt forward, extending fabric. Test movement of band over fabric. Band should move freely over skirt fabric.

7. Hand-tighten clamp.

Adjusting the Wheel Brackets

The buffer is equipped with wheel brackets that allow the wheels to be moved forward or backward. To reduce weight on the pad, the wheels can be moved forward or to add weight, moved to the rear.

This feature aids the operator in adjusting the machine for different types of floor finish. It can also help in balancing the machine if a steel tank is used in place of an aluminum cylinder. NOTE: Aluminum cylinders with safety devices for overfill prevention are recommended.

General Maintenance Procedures

PROPOSITION 65 WARNING

z Battery posts, terminals, and related accessories

contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.

z Batteries also contain other chemicals known to the

State of California to cause cancer.

z Wash hands after handling.

SAFETY INSTRUCTIONS

RECHARGEABLE BATTERY

! DANGER !

ALL BATTERIES CONTAIN CORROSIVE ACIDS AND

PRODUCE EXPLOSIVE GASES DURING RECHARGING

GAS EXPLOSION

CAN CAUSE

BLINDNESS OR INJURY

SHIELD EYES

Do not make direct contact between battery terminals as this

can cause an explosion or fire.

Batteries should not be stored in a discharged state.

Keep charger away from children. Only adults should recharge

batteries.

Use only the charger provided by the equipment manufacturer.

Do not recharge batteries upside down.

Charging produces explosive gasses. Charge battery in a

well ventilated area away from sparks, flames and smoking.

Disconnect charger from battery after 24 hours.

INTERNAL

TAKE MILK, EGG WHITES, AND

WATER.

DO NOT INDUCE VOMITING.

CALL PHYSICIAN IMMEDIATELY

BATTERY ACID

CAN CAUSE BLINDNESS OR SEVERE BURNS

EXTERNAL

FLUSH IMMEDIATELY FOR

15 MINUTES IF ACID GETS

IN EYES OR ON SKIN.

Troubleshooting Guide

Symptom Possible Causes

1. Hard to start

Opening propane cylinder too quickly (OPEN SLOWLY) Low oil Insufficient vacuum Coil, air gap needs adjusting Spark plug or head bolts loose Blown head gasket

2. Will not start

No fuel Low oil Wires broken or disconnected Fuse blown in Safe Sense Incorrect spark plug gap (Gap should be .025) Insufficient vacuum Defective spark plug Defective coil Blown head gasket

3. Engine lacks power

Insufficient vacuum Dirty air filters Governor needs adjusting Leaking head gasket No compression - worn rings

4. Smell of burned rubber

Belt out of adjustment - check automatic tensioner

5. Machine vibrates

Loose nuts Pad not centered

6. Machine “Bogs Down” when in use

Operator bearing down too hard Dirty air filters

7. Machine pulls to one side

Bent wheel bracket or worn wheel Adjust wheels forward

8. Engine stops running

Out of fuel Low oil High exhaust emissions Dirty air filter

Safe Fill Cylinder Head Layout

Machine Drawings and Parts Lists

Dash Panel: SpeedStar

OIL: Light comes on when there is

low oil pressure. If the engine loses

oil pressure, the engine shuts down

until the condition is corrected.

The light comes on each time the

engine is stopped.

TILT/IDLE: Light comes on when

the machine is tilted to the pad

change position and the engine

shuts down. If the machine is

allowed to idle for more than

4 minutes, the light flashes for

1 minute then the engine

shuts down.

OXYGEN SENSOR: If light comes on during normal operation, check the oxygen sensor wire for a snug fit into the harness and for a snug fit of the harness into the SafeSense board. If the light still remains on, the machine must be serviced by a qualified technician.

TURN GAS OFF: Light comes on to remind the operator to turn off the gas after the engine shuts down.

BATTERY: Light comes on when the battery voltage is low indicating the need to service charging system.

STARTER SWITCH: Switch

is used to start the engine.

To shut the engine down,

turn off the gas. When the

engine stops, turn

the switch to “OFF”.

Total Engine Hours

NOTE: Any light that is on when the engine stops will remain illuminated for 20 seconds to indicate the reason for machine shut down.

RED SafeSense

SERVICE:

If carbon monoxide

levels exceed a

pre-set level, the

light will flash. The

machine will shut

down after the light

flashes continuously

for one minute. If the

machine does not

operate normally

after the engine air

filter is checked and

cleaned, it must be

serviced by a

qualified technician.

YELLOW SafeSense

ALERT:

If light comes on during normal operation, check and clean the engine air

filter. Check the carburetor air filter for holes, tears, or

punctures and replace if

damaged. If the light still remains on, the machine

must be serviced by a

qualified technician.

NOTE: After engine starts, the YELLOW alert light will flash for a 3 minute warm-up cycle of the SAFE SENSE system. (The machine may be operated during this warm-up period.) After the warm-up cycle, the alert light will go out. None of the SAFE SENSE lights will be illuminated as long as the machine is running safely.

Wiring Diagram/Schematic: ST21KWA/E, ST24KWA/E, ST28KWA/E

012507

Deck Sub-Assembly: SpeedStar

072805

REF PART# DESCRIPTION QTY 100 MP139200 Skirt, Steel, 21”, Assy 1

MP139300 Skirt, Steel, 24”, Assy 1 MP139400 Skirt, Steel, 28”, Assy 1

101 MP125200 Liner, Shroud, 21” ST, Machined 1

MP073300 Liner, Shroud, 24” ST, Machined 1

MP066801 Liner, Shroud, 28” ST, Machined 1 102 MP067400 Cover, Bag, Vacuum, ST 1 103 MP065300 Bag, Vacuum, ST 1 104 MP038100 Pin, Clevis, 3/8 x 2-1/8 2 105 LX2105 Clip, Hitch, Pin 2 106 MP8070 Belt, BX-46 (21”) 1

MP8049 Belt, BX-49 (24”) 1

MP041000 Belt, BX-56 (28”) 1 107 MP034101 Deck, ST21KWA, Painted, Comp. 1

MP067200 Deck, ST24KWA, vacuum 1

MP067300 Deck, ST28KWA, w/vac, Pntd., Comp.1 108 MP8300 Velcro, Hook, 1” w/Adh, 21” 2.1 yd

24” 2.3 yd 28” 2.4 yd

109 MP139600 Felt, Polyester, 29 oz Black, 21” 6.25’

24” 7’

28” 8’ 110 MP071800 Tensioner, Belt, w/4” Pulley 1 111 MP107700 Spindle, w/6.75” Pulley, Asm. (21”) 1

MP7235 Spindle, w/7.25” Pulley, Asm. (24”) 1 MP7240 Spindle, w/8.75” Pulley, Asm. (28”) 1

112 MP068300 Bracket, Wheel, ST21, Asm. 2

MP064900 Bracket, Wheel, ST24, Asm. 2

MP069000 Bracket, Wheel, Extended, 28” 2 113 MP105300 Wheel, 5”, Performa, Flat Tread, Grey 2 114 MP042900 Bracket, Wheel, Rear, Asm. 1 115 MP038700 Wheel, 3”, Grey 2 116 MP038900 Tank Pad 1 117 MP125300 Cover, Pulley, ST21KWA 1

MP073400 Cover, Pulley, ST24KWA

MP068600 Cover, Pulley, ST28KWA 1 118 MP065000 Seal, Spindle, 1.01”ID x 3.75”OD (21”)1

MP065100 Seal, Spindle, 2.415”ID x 4.5”OD

(24” & 28”) 1 119 MP047800 Seal, Foam, 3/8” T x 3/4” W 1 120 MP075200 Foam, Skinned, 1/2” x 38” x 1/4” T 1 121 MP067600 Tube, Dust, SpeedStar 1 122 NB6864 Bolt, Hex, 1/2 x 1 1/4, NC 4 123 NB9269 Washer, Flat, 7/16 4 124 NB6044 Screw, Cap, 3/8 x 1 1/4 1 125 NB3450 Washer, Flat, 3/8 5 126 NB5282 Screw, BH, 5/16-18 x 1 10 127 SA003900 Padholder, 21”, w/Studs only 1

SA007800 Padholder, 24”, w/Studs only 1

SA004000 Padholder, 28”, w/Studs only 1 128 NB3001 Screw, BH, 1/4-20 x 3/4 4 129 NB9267 Washer, Flat, 5/16 6 130 NB3265 Nut, Lock, 5/16 12 131 NB000100 Screw, HH, 5/16-18 x 1 3/4 2 132 MP065200 Seal, Tube, Dust 1 133 MP064600 Scoop, Vacuum, SpeedStar, 21” 1

MP064700 Scoop, Vacuum, SpeedStar, 24” 1

MP064800 Scoop, Vacuum, SpeedStar, 28” 1 134 MP095200 Padholder, 21”, Complete Asm. 1

MP047500 Padholder, 24”, Complete Asm. 1

MP032500 Padholder, 28”, Complete Asm. 1

REF PART# DESCRIPTION QTY 135 PD006021 Pad, 21”, Blue Blend 1

PD006024 Pad, 24”, Blue Blend 1

PD006028 Pad, 28”, Blue Blend 1 136 NB9319 Screw, Cap, BH, 1/4-20 x 1 1/4 6 137 NB3350 Washer, Flat, 1/4” 14 138 TB1012 Flexi Disc, w/Lip (21”) 1

MP195800 Flexi Disc, w/out Lip (24” & 28”) 1 139 NB5700 Washer, .755 x 1.005 x .060, S.S. 1 140 MP8310 Velcro Stud (Padholder) 76

MP8310 Velcro Stud (Hood) 12 141 NB3275 Nut, Lock, 1/4 7 142 MP073100 Retainer, Pad, Center-Lok II, Top

(24” & 28” only) 1

MP027400 Base, Pad Grab III (21” only) 1 143 MP012700 Retainer, Pad, Center-Lok II

(Screw-In) (24” & 28” only) 1

MP8505 Pad Grab III (Snap-In) (21” only) 1 144 MP066300 Ring, Spacer, Center-Lok II

(24” & 28” only) 1 145 MP084700 Molding, Bumper, RokBak 1 146 MX1025 Screw, Pan HD, 10-24 x 3/4 3 147 NB9645 Washer, Flat, #10 6 148 NB9735 Nut, Lock, 10-24, Nylon 3 149 MP079800 Stud, Support, Cover, Bag, Dust 1 150 NB6110 Washer, Lock, 1/4” 7 151 NB6530 Screw, Cap, HH, 1/4 - 20 x 1 3 152 MP073200 Retainer, Pad, Center-Lok II, Bottom

(24” & 28” only) 1

MP8510 Ring, Retainer, Pad Grab III (21” only) 1 154 NB9319 Screw, Cap, BH 1/4-20 x 1 1/4 1 155 NB017200 Clip, Belt 2 156 NB9710 Nut, Keps, 8-32, Zinc 4 157 NB9810 Screw, 0.164-32 x 5/8 Blk, C. Sunk 4 158 MP081300 Ring, Relief, Stress, Padholder(21”) 1

MP196300 Ring, Relief, Stress, Large,

Padholder (24” & 28”) 1 159 NB020700 Screw, Phillips, Pan, 6-32 x 1 4 160 MP035300 Band, Clamp, Skirt 2 161 NB020800 Nut, Lock, Nylon, 6-32 4 162 NB038700 Rivet, Pop, 3/16” x 3/8” head x 1/2 10 163 NB9645 Washer, Flat, #10 10 164 MP139700 Edging, Skirt (Top, 21”) 4.08’

(Top, 24”) 5.02’

(Top, 28”) 6.07’ 165 MP139800 Edging, Skirt (Bottom, 21”) 6.03’

(Bottom, 24”) 7.10’

(Bottom, 28”) 8.14’ 166 NB05060 Bolt, Hex, Tap, 1/4-20 x 2 1/2” 1 167 NB3350 Washer, Flat, 1/4 2 168 MX1045 Nut, Hex, 1/4-20 1 169 NB6501 Insert, 1/4-20, .027-.165 Grip, Comp.

Typ. 1 170 MP247300 Skirt, Steel, 21”, Tab, Painted 1

MP247400 Skirt, Steel, 24”, Tab, Painted 1

MP246600 Skirt, Steel, 28”, Tab, Painted 1 171 MP140000 Felt, Dot 2 172 MP139900 Bushing, Skirt, Steel 1 173 NB038800 Screw, Socket HD, 1/4-20 x 1 1/4

w/ Loctite 1 174 NB043900 Rivet, 3/16 x 1/2 x 5/8 HD Black 4 175 NB044000 Washer, Flat, 3/16, Black 4

Deck Sub-Assembly: SpeedStar

061008

Bulkhead Sub-Assembly: SpeedStar

022709

REF PART# DESCRIPTION QTY 300 NB061100 Screw, Phillips, 1/4-20 x 1/2 2 301 MP042500 Filter, Foam, Air, Intake 1 302 MP063300 Hood, Battery, SpeedStar, Black 1 303 MP8310 Velcro Hook Studs 12 304 MP106500 Cable, Throttle, Control 1 305 MX1115 Washer, 1/4” Star Lock 2 306 NB4382 Screw, Kwik Drill, 8 x 18 x 1/2 1 307 SA008200 Bail 1 308 NB2643 Rivet, Pop, 1/8 x 1/4 4 309 MP280800 Hour Meter 1 310 MP017900 Fuel Adjustment Assembly 1 31 1 ST002200 Bulkhead Asm. 1 312 IN1015 Trim, Battery Tray 1 313 KC2509904 Switch, Starter 1 314 NB2470 3/8 Fuel Line 1 315 NB7282 Hose, Clamp, No. 38 2 316 MP044700 Plug, 3/4, Nylon, Black 1 317 NB6514 Grommet, 1-1/2 I.D. x 3/8 W x

1-3/4 O.D. 1

318 SA017900 Tray, Battery, Swing-out, w/inserts 1

Not Shown: NB024700 - Plug, Hole, Large 1

Not Shown NB024800 - Plug, Hole, Small 2 319 MP042800 Display Board 1 320 NB010300 Nut, Nylon, 6-32 8 321 MP041800 Handle Assembly 1 322 MP042100 Block, Slide, Handle, Pivot 2 323 RV005100 Handle Knob 2 324 NB010100 3/8-16 x 2 Carriage Bolt 2 325 NB3350 Washer, Flat, 1/4 2 326 MP041100 Tank Strap 1 327 IN3510 Mount, Type S, 1/4-20 2 328 NB009800 3/8 I.D. x 1/8” Groove Grommet 3 329 NB009900 5/8 I.D. A 1/8 Groove Grommet 5 330 MP037900 Regulator, Nolff 1 331 MP6431 12V Solenoid 1 332 MP040400 Battery Retainer Assembly 1 333 SS1212 Battery Pad 1 334 SS0012 Battery 1 335 MP043200 Starter Cable, 6” 1 336 MP2011 Positive Battery Cable 1 337 MP2012 Negative Battery Cable 1 338 NB3260 5/16-18 Nut 2 339 NB6111 5/16 Lock Washer 2 340 MP021703 Painted Cylinder w/Decal 1 341 MP099700 Regulator Assembly 1

MP099701 Regulator Assembly (E Models) 1

REF PART# DESCRIPTION QTY 342 MP038300 Battery Cover Molding 1 343 NB6110 1/4” Lock Washer 4 344 MP045500 Pipe Insulation, 1/2 I.D., 3/8 Wall 1 345 MP026300 #8 x .25 Spacer 8 346 SS3505 Foam Seal 2 347 SA008600 SafeSense Module Kit 1 348 MP4500 Quick Rego Female Coupler 1 349 MP4340 12” Regulator Hose 1

MP4300 Hose, 18”, Regulator (E Models) 1 350 MP4712 12V Fuelock 1 351 NB9745 5/16”-18 x 3/4” Cap Screw 2 352 MP4320 48 x 6 Reg to Fuelock Fitting 1 353 MP027200 Fitting, 90 Deg. Elbow, 1/4 x 1/4 NPT 2 354 MP4325 3325 x 4 Reg to Fuelock Fitting 1 355 MP4331 54 x 6 Reg to Fuelock Fitting 1 356 NB003200 1/4”-20 x 5/8” HH Bolt 2 357 NB3001 1/4”-20 x 3/4” BH Screw 2 358 MP019500 1/8” NPT 1/4” Hose Barb 1 359 NB2460 5/32” Vacuum Hose 1 360 MP018900 1/8” NPT 3/8” Hose Barb 1 361 NB9845 Nut, Keps, 1/4-20 2 362 NB52816 Screw, BH, 1/4-20 x 1/2 2 363 N/A N/A 364 MP093000 Hinge, Tray, Battery 1 365 NB023700 Stud, 8-32 x 1/2 8 366 NB9710 Nut, Keps, 8-32, Zinc 8 367 NB8175 Pin, Presto, 3/32 x 1 5/8 1 368 NB8130 Clamp, 3/4” I.D., Retainer 1 369 NB3350 Washer, Flat, 1/4 2 370 NB024600 Pin, Clevis, 1/4 x 5/8 1 371 MP098900 Fitting, 1/8” MPT x 1/8” FPT, 90° 1 372 MP099000 Fitting, 1/8” FPT x 1/8” FTP, 90° 1 373 MP099100 Fitting, 1/8 x 1/8 Nipple 1 374 NB5282 Screw, BH 5/16 - 18 x 1 4 375 NB9267 Washer, Flat, 5/16 4 376 NB3265 Nut, Lock, 5/16 - 18 NC 4 377 NB013000 Caplug, 0.125” x 0.375” 1 378 NB3275 Nut, Lock, 1/4” 1 379 NB9645 Washer, Flat, #10 1 380 MX1045 Nut, Hex, 1/4 - 20 2 381 NB9735 Nut, Lock, #10-24 1 382 NB028300 Bushing, Cable, Bail 1 383 NB033300 Screw, BH #10-24 x 7/8 1

Bulkhead Sub-Assembly: SpeedStar

091608

Regulator Sub-Assembly: SpeedStar

012507

Regulator Sub-Assembly: SpeedStar

REF PART# DESCRIPTION QTY 310 MP017900 Fuel Adjustment Assembly 1 314 NB2470 3/8 Fuel Line 1 315 NB7282 Hose, Clamp, No. 38 2 330 MP037900 Regulator, Nolff 1 341 MP099700 Regulator Assembly (17 HP) 1

MP099701 Regulator Assembly (17 HP E Models) 1 344 MP045500 Pipe Insulation, 1/2 I.D., 3/8 Wall 1 348 MP4500 Quick Rego Female Coupler 1 349 MP4340 12” Regulator Hose 1

MP4300 Hose, 18”, Regulator (E Models) 1 350 MP317500 Fuelock, 12V, Asm. 1 352 MP4320 48 x 6 Reg to Fuelock Fitting 1 353 MP027200 Fitting, 90 Deg. Elbow, 1/4 x 1/4 NPT 2 354 MP027100 Fitting, Extension, 1/4 x 1/4 NPT 1 355 MP4330 54 x 6 Reg to Fuelock Fitting 1 358 MP019500 1/8” NPT 1/4” Hose Barb 1 359 NB2460 5/32” Vacuum Hose 1 360 MP018900 1/8” NPT 3/8” Hose Barb 1 371 MP098900 Fitting, 1/8” MPT x 1/8” FPT, 90° 1 372 MP099000 Fitting, 1/8” FPT x 1/8” FTP, 90° 1 373 MP099100 Fitting, 1/8 x 1/8 Nipple 1

051508

Engine Sub-Assembly: SpeedStar

022503

REF PART# DESCRIPTION QTY 200 KA110607006 Gasket 2 201 KA317R0800 Nut, 8mm 4 205 KA490652078 Oil Filter 1 207 MP107300 Muffler, Catalytic (17 HP) 1 208 MP018000 Oxygen Sensor (KWA models) 1

MP015200 Oxygen Sensor Plug (KWC models) 1 209 MP036200 Switch, Micro, 12V, 15A 1 210 NB5282 Bolt, BH, 5/16-18 X 1 2 211 MP4790 Norprene Tubing 1 212 MP4787 Clutch, Model 5215-63 1 213 MP4800 Spacer, Clutch Top 1 214 MP4805 Spacer, Bottom Clutch 1 215 NB005800 Screw, HH, 7/16-20 x 1 1/2” 1 216 NB9267 Washer, Flat 5/16 4 218 KA110137001 Air Precleaner 1 223 MP120500 Muffler Bracket 1 224 KA110137006 Air Filter Element, Kawasaki, UL 1 225 NB3265 Nut, Lock, 5/16-18 3 226 MP019200 Oil Pressure Switch 1 228 NB000100 Screw, HH, 5/16-18 X 1 3/4” 4 229 MP043100 Engine Air Intake Seal 1 230 KA461F0800 Lock Washer 4 231 MP072300 Valve, Drain, Oil 1 232 MP4515 Tubing, Drain, Oil 25” 233 NB52816 Screw, BH, 1/4 - 20 x 1/2” 1 234 SA007900 Plate, Throttle, Repl. Bail Style Kit 1 235 MP043400 Manifold Heat Shield 1 236 NB1621 Caplug, K8, Red 1 237 KA590717004 Oil Drain Adapter 1 238 NB9545 Nut, Spinlock, 1/4 - 20 1 239 KA920707003 Plug, Spark (RCJ8Y) (Not Shown) 2

Engine Sub-Assembly: SpeedStar

032207

LT016700-AK; 02/26/09

Limited Warranty

Burnishers - Scrubbing Machines - Stripping Machines

To Qualify for this warranty:

1. Machine must be registered at the time of purchase on a form provided by Amano Pioneer Eclipse®Corporation. Your Amano Pioneer Eclipse Distributor is responsible for the registration of your machine. Please cooperate with your Distributor in supplying necessary information on the card.

2) The machine must have been purchased from Amano Pioneer Eclipse or an authorized Amano Pioneer Eclipse Distributor.

3) This warranty extends to the original purchaser only and is not transferable to subsequent owners.

TIME PERIODS

TWO (2) YEAR WARRANTY - For the following models PE1700, Laser X, Magna 2000. Warranted to be free from

defects in material and workmanship for a period of two (2) years from the date of purchase by the original owners. (See Exclusions.)

ONE (1) YEAR WARRANTY - For the following models SP, ST, BA, and the StarStrip 2400. Warranted to be free

from defects in material and workmanship for a period of one (1) year from the date of purchase by the original owners. (See Exclusions.)

EXCLUSIONS (Not Covered by Warranty)

1) Parts that fail through normal wear by reason of their characteristics (cords, pads, bushes, belts, bumpers, body molding, skirting, squeegees or other consumable parts).

2) This warranty does not extend to parts affected by misuse, neglect, abuse or improper maintenance. All defective parts must be returned to the Distributor for credit.

3) Batteries warranted by battery manufacturer for (1) year.

4) Propane Engine warranted by engine manufacturer for *2 years (*Note: The engine warranty period can be extended to a four (4) years providing the customer uses only approved Kawasaki oil. Contact your Amano Pioneer Eclipse distributor for more information regarding this optional extended warranty program.)

5) Valve train warranted by Amano Pioneer Eclipse for (1) year.

6) Electric motors warranted by motor manufacturer.

7) Deck Frame warranted by Amano Pioneer Eclipse for (5) years.

THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION

1) The obligation of Amano Pioneer Eclipse under this warranty is limited to repairing or replacing, at its option, any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above.

2) Warranty repairs will be made by your Amano Pioneer Eclipse Distributor without charge for parts and labor.

3) Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period. All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse.

WARRANTY SERVICE

To obtain warranty service, take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor. Amano Pioneer Eclipse will not reimburse expenses for service calls or travel. For the Distributor in your area, call Amano Pioneer Eclipse Customer Service Department at 800-367-3550 or 1-336-372-8080. If you are dissatisfied with the service that you receive, call or write Amano Pioneer Eclipse Customer Service Department for further assistance.

DISCLAIMER OF CONSEQUENTIAL

AMANO PIONEER ECLIPSE DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE AMANO PIONEER ECLIPSE MACHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE EXCEPTAS STATED IN THE WARRANTYAPPLICABLE TO EACH MACHINE. EXCEPT AS STATED IN SUCH WARRANTIES, THE COMPANY DOES NOT OTHERWISE WARRANT ANY MACHINE AND NO WARRANTY, EXPRESS, IMPLIED OR STATUTORY IS MADE BY THE COMPANY.

Amano Pioneer Eclipse Corporation

P.O. Box 909

Sparta, NC 28675

1-336-372-8080 1-800-367-3550

www.pioneer-eclipse.com

Article #:

Serial #: DOM: Built in NC, USA

CE Certification applies only to machines for export with SafeSense®

as indicated by KWAE extension on part number.

Machine Directive 98/37/EC as amended by Directive 89/392/EEC,

Directive 91/368/EEC, Directive 93/44/EEC, and by Directive 93/68/EEC.

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