Pioneer Eclipse PE300BU Instructions For Use Manual

UHS Battery Burnisher
Subtitle
Title
PE300BU
A company of the Group
We help you shine.™
Failure to read and understand this manual before operating this machine or
performing service on this machine may result in injury to the operator or nearby
personnel or result in damage to the machine or nearby property. Each operator
must be trained in the operation of this machine before being allowed to use it.
Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or
+1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire
about training or to request a replacement manual.
NOTICE
Proper maintenance is necessary with all battery powered fl oor
machines. Following the scheduled maintenance procedures
found in your operation manual will provide
many years of uninterrupted service.
In addition to the scheduled maintenance procedures
listed it is recommended to have your machine serviced by
certifi ed service personnel every three months.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Record This Important Information
Date of Purchase
Purchased From
Address
City State Zip
Phone Contact
Machine Model
Machine Serial Number
Important Phone Numbers
Medical Emergency
Police
Fire Department
In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine.
DANGER! indicates that the possibility of severe bodily injury or death can occur if DANGER! statements are ignored. Read and observe all DANGER! statements included in the Operation Manual and attached to the machine.
WARNING! indicated that the possibility of bodily injury to the operator and other people can occur if WARNING! statements are ignored. Read and observe all WARNING! statements included in the Operation Manual and attached to the machine.
CAUTION! indicates that the possibility of damage to the machine or other property can occur if CAUTION! statements are ignored. Read and observe all CAUTION! statements included in the Operation Manual and attached to the machine.
1
Contents
Stopping and Turning Off Machine...............................13
Machine Specifications.............................................................4
Routine Maintenance Parts..........................................................5
Safety Precautions.......................................................................6
Operator Responsibility.................................................7
Operator-Ear Sound Pressure Level.............................7
Hand-Arm Vibration....................................................7
Machine Preparation...................................................................8
Unpacking the Machine..................................................8
Connecting the Batteries............................................8
Installing Steel Skirt.......................................................8
Machine Operation....................................................................9
Controls and Instruments..............................................9
300BU Traction Model......................................................................
Key Switch..................................................................10
Installing/Changing Burnishing Pad.....................13
Dust Bag Removal.....................................................14
Pad Pressure Adjustment.............................................14
Storage.........................................................................14
Operation on Inclines..............................................14
Post-Operation Check List...........................................14
Lubrication of Rear Casters.........................................14
Caster Parking Brake...................................................14
Body Maintenance...................................................15
Battery Maintenance....................................................15
Lead Acid Batteries.....................................................15
Repacking the Machine................................................16
Transporting the Machine.............................................16
Maintenance.....................................................................16
Handle Lever.................................................................10
Burnish Switch............................................................10
Reverse Switch...........................................................10
Traction Speed Control................................................10
Hour Meter/Battery Discharge Indicator........................10
Alarm LED.................................................................10
300BU Non-Traction Model..............................................................
Key Switch.................................................................10
Handle Lever.............................................................10
Burnish Switch.............................................................10
Hour Meter/Battery Discharge Indicator......................10
Over Current Protection.................................................10
Onboard Battery Charger.............................................10
Battery Charger Fault Codes..........................................12
How The Machine Works...........................................13
Pre-Operation Check List............................................13
Turning on the Machine...............................................13
Changing Direction....................................................13
Maintenance Chart......................................................16
Machine Troubleshooting.............................................17
Alarm Codes.................................................................18
Exploded Views and Parts Lists
Wiring Schematic (Non-Traction)...............................19
Wiring Schematic (Traction)...........................................20
Connections (Non-Traction)...................................21 & 22
Connections (Traction)..........................................23 & 24
Sub Assembly................................................................25
Final Bottom Assembly (Non- Traction)........................27
Final Bottom Assembly (Traction)...............................29
Final Rear Assembly................................... ........31
Final Top Assembly.............................................33
Final Front Assembly............................................35
30" Shroud Assembly.....................................................37
30" Skirt, Pulley, & Tensioner.......................................39
Warranty............................................................................41
2
3
Machine Specifications
VOLTAGE: .........................36 VDC (3 - 12 VDC Batteries)
BATTERIES:...............................12 VDC Lead Acid 228 Ah
12 VDC AGM 235 Ah
BURNISH RATE:
20 in.................................. ±26,000 ft
24 in.................................. ±31,200 ft2/hr (2899 m2/hr)
30 in.................................. ±42,900 ft2/hr (3985 m2/hr)
BURNISH WIDTH:
20 in........................................................ 20 in (51 cm)
24 in........................................................ 24 in (61 cm)
30 in........................................................ 30 in (76 cm)
BURNISH PAD:
20 in..........................................................20 in (51 cm)
24 in......................................................... 24 in (61 cm)
30 in (Qty 2)..........................................16 in X (41 cm)
PAD SPEED:..............................................
20 in.....................................................(20 in) 2000 rpm
24 in.....................................................(24 in) 1800 rpm
30 in.....................................................(30 in) 2000 rpm
2
/hr (2415 m2/hr)
LENGTH:
20 in (Head Up).........................................49 in (124cm)
(Head Down).....................................58 in (147cm)
24 in (Head Up).........................................49 in (124cm)
(Head Down).....................................61 in (155cm)
30 in (Head Up)........................................51 in (130 cm)
(Head Down)....................................60 in (152 cm)
DECK WIDTH:
20 in............................................................22 in (56 cm)
24 in............................................................26 in (66 cm)
30 in............................................................33 in (84 cm)
FRAME WIDTH:...............................................22 in (56 cm)
HEIGHT..........................................................45 in (114 cm)
PAD PRESSURE:................................................Adjustable
FORWARD SPEED (Traction Only)...3.25 mph (5.23 km/h)
REVERSE SPEED: (Traction Only).......1.5 mph (2.4 km/h)
BURNISH MOTOR:..............................PM 2.5 hp (1.86 kw)
TRANSAXLE (Traction Only)......................1/4hp (186 watt)
BATTERY CHARGER:......................On-Board 36VDC 25A
WHEELS:..............................................8 in. (20.3 cm) Solid
NOISE LEVEL:..........................................................<70 dB
VIBRATION LEVEL:...............................Less than 2.5 m/s
WEIGHT (w/o BATTERIES):
20" Pad Assist........................................ 200 lbs (91 kg)
Traction............................................ 219 lbs (99 kg)
24" Pad Assist........................................ 212 lbs (96 kg)
Traction.......................................... 231 lbs (105 kg)
30"..........................................................245 lbs (111 kg)
2
BATTERY WEIGHT................................(3) Sealed 418 lbs
(3) Lead Acid 378 lbs
OVERLOAD PROTECTION:................Resettable Breakers
OPERATING TIME:...............................Approximately 3 hrs
4
Routine Maintenance Parts
Pads:
300BU20 300BU24
20" Blue Blend: PD3LBB20 24" Blue Blend: PD3LBB24 20" Natural Poly-Blend: PD3LNP20 24" Natural Poly-Blend: PD3LNP24 20" White Lightning: PD3LWL20 24" White Lightning: PD3LWL24
300BU30X 16" Blue Blend: PD3LBB16X 16" Natural Poly-Blend: PD3LNP16X 16" Blue Ice: PD3LBI16X 16" White Lightning: PD3LWL16X
Cloth Dust Bag: MP414100
Paper Dust Bag: MP414200 (3 Per Pack)
 Pad Driver: (20") MP414000 (24") MP435000 (30") MP448100-Qty 2
Pad Driver Center Device: MP432400
3A Glass Fuse: MP234700
115V Charger Fuse: MP265100 220V Charger Fuse: MP289100
 Steel Skirt: (20") MP425200 (24") MP434200 (30") MP447200
Skirt Edging: (20") MP139800 - 6 ft (183 cm) (24") MP139800 - 7 ft (214 cm)
(30") MP449200
 Lead Acid 12V 228AH Battery: MP223500 (Qty 3)
Sealed 12V AGM Battery: MP413600 (Qty 3)
Gas Spring: (20") MP415200 (24") MP434500 (30") MP450300
Burnish Motor Brushes: MP433200
Transaxle Motor Brush: MP433300
Deck Belt: (30") MP449100
5
Safety Precautions
Anyone operating the machine should read the following carefully and be informed of potentially dangerous operating conditions. Operators should be familiar with the location and use of all safety devices on the machine. Do not use the machine if it is not in proper operating condition, and report any damage or operation faults immediately.
DANGER! This machine has parts including the
pad/brush assemblies that can cause severe injury if these parts are contacted while they are moving. Do not allow any part of the body or clothing to come in contact with these parts while they are moving. Do not try to change the pads/brushes while the machine is running. Do not allow other people to come near the machine while it is in operation. Do not allow the machine to run unattended. Do not leave the machine in a place where unauthorized or untrained personnel could use the machine. Do not run the machine with the pads/brushes off center, damaged or missing. Do not operate the machine if the machine has loose parts.
WARNING! Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Do not smoke around batteries. Avoid skin contact with the acid contained in the batteries. Never allow metal objects to lay across battery tops.
WARNING! Injury can occur to the eyes and body while using the machine. Safety goggles, safety shoes, and safety clothing are recommended while operating the machine.
WARNING! Machine vibration may cause tingling or numbness in the fingers or hands. Gloves are recommended to reduce machine vibration. If tingling or numbness persists, shut off the machine. If the vibration is caused by loose parts such as an off center pad/brush, adjust or tighten these parts before using the machine again.
WARNING! Do not burnish on an incline. This machine is designed to burnish on a flat level floor.
CAUTION! Do not operate machine unless trained and authorized. Do not operate machine unless you have read and understand the operation manual. Do not operate machine in flammable or explosive areas.
CAUTION! Before starting machine ensure all safety devices are in place and functioning properly. Before starting machine check for proper operation.
CAUTION! When using machine, go slowly on inclines or slippery surfaces. Use care when operating machine in reverse. Follow all manufacturers instructions on chemical product containers when handling, mixing, or using chemical products.
WARNING! Operate from the rear of the machine only.
WARNING! Inspect pad holders regularly. A fractured
pad holder may result in pad fragments causing injury.
WARNING! Use caution when operating the machine on a ramp or incline. Do not turn the machine, or leave it unattended, on a ramp or incline.
WARNING! Store machine inside. Keep the electrical components of the machine dry. DO NOT PRESSURE WASH MACHINE.
WARNING! Modifications or alterations to this machine can lead to personal injury or damage to the machine. Do not make unauthorized modifications or alterations to this machine. Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine. Any unauthorized modification or alteration to this machine voids all warranties.
WARNING! The motor and motor controller become hot enough while the machine is in operation, and for a long time after the machine is shut off, to cause severe burns. Do not touch these parts of the machine until they have cooled.
CAUTION! When servicing machine, stay clear of moving parts. Do not wear loose clothing when working on machine. Block machine wheels before raising or jacking up machine. Use hoist stands that will support the weight of the machine. Wear eye and ear protection when using pressurized air. Disconnect battery connections before servicing machine. Use only replacement parts supplied by Amano Pioneer Eclipse or a Amano Pioneer Eclipse Authorized Distributor or Service Center.
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This machine is manufactured for commercial use only.
This machine is designed and manufactured for burnishing indoor hard floor surfaces. Amano Pioneer Eclipse does not recommend use of this machine in any environment other than an indoor environment.
Battery powered floor equipment is designed and manufactured for commercial use only. These machines are designed to burnish most modern types of floors including composition tile, stone, marble, terrazzo, and resilient floor covering, and some coated wood floors.
Operator Responsibility
 Outdoor test area consists of a flat open space free from effects of signboards, buildings or hillsides for at least 15m (50ft) from the center of the test surface. Indoor tests are conducted in a semi-anechoic or sound deadening room.
 The test surface is a single sheet of floor covering at least 1m (3.3ft) wider and longer than the equipment being tested. In order to not affect the sound reading, the observer taking readings is at least 2m (6.6ft) from the equipment being tested, or standing directly behind the operator.
 All machines are tested while stationary and centered on the test surface. With the traction drive in neutral (where applicable) the test is conducted with the machine at maximum engine or motor speed as specified by the manufacturer.
The operator is responsible for performing the recommended daily maintenance and checkups of the machine to keep it in good working condition. The operator must inform the service mechanic or supervisor when recommended maintenance procedures are required as prescribed in the MAINTENANCE section of this manual.
Read this manual carefully before operating this machine.
FOR SAFETY: Do not operate machine before reading and understanding the operation manual.
Check the machine for shipping damage.
Keep your machine regularly maintained by following the maintenance information in this manual. We recommend taking advantage of a service contract from your Amano Pioneer Eclipse Authorized Distributor or Service Center.
Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor. Use the parts illustration section of your manual when ordering parts.
During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance Chart.
Test for Operator-Ear Sound Pressure Level
Amano Pioneer Eclipse measures and rates the operator­ear sound pressure level for hand-guided floor treatment and floor cleaning machines for industrial use. All tests are performed in accordance with European Machinery Directive (98/37/EC).
 The operator is located in the normal operating position with the microphone or meter supported independent of the machine, 1, 68m (66in) above the test surface, 25cm (10in) to the right and left centerline of the operators position, and 20cm (8in) to the rear most point of the handle, with the handle in the most forward position.
 The sound level meter is observed for a minimum of 5 seconds or until a stabilized reading is obtain. The maximum repeatable sound level observed during the test at each microphone position is recorded and documented.
Test for Hand-Arm Vibration at the Grip Surface of Hand-Guided Machinery
Amano Pioneer Eclipse measures and rates the vibration at the machine-hand contact surface of hand-guided machines that are provided with handles in accordance with European Machinery Directive (98/37/ EC).
 The test area consists of a flat open floor area that allows the machine to be operated normally
 The transducer is mounted firmly at a point halfway along the length of the handle where the handle would normally be held.
 Machines are tested while stationary, with all mechanisms necessary for the equipment to perform its intended functions engaged and the traction drive in neutral (if applicable). The machine will be tested at maximum engine or motor speed as specified by the manufacturer of the subject machine.
The measurements are recorded from the dominant axis.
7
Machine Preparation
Installing Steel Skirt
Unpacking the Machine
1. Cut and remove green bands holding the box to the
pallet.
2. Remove staples attaching the box to the platform at the edge of the box.
3. With two people, one at either end of the box, lift box straight up and off the machine.
4. Remove loose accessories from the top of machine.
5. Cut and remove the bands across the top of the machine and across the burnish head. Lower the attached ramp.
6. If the machine has batteries then remove the battery cover and plug the battery pack plug into the machine, turn on the key, drive the machine down the ramp off the pallet. If the machine does not have batteries, pull the machine down the ramp and off the pallet. See the "Connecting the batteries" section of the manual.
1. Lift the deck upward about 90 degrees by pulling up on the front of the deck. At this point, the tilt latch will hold the deck in the pad change position. (Ref. Machine Operation - Installing/Changing Burnishing Pad)
2. Remove steel skirt from bubble wrap packing and on the outside of the skirt, loosen the 1/4” hex bolt with jam.
3. Slide the skirt onto the burnish head aligning the slots in the skirt with the tabs on the deck. Make sure the 1/4" bolt is at the back of the shroud.
Connecting the Batteries
1. Place the batteries in the machine oriented as shown in diagram.
2. Connect the batteries as shown in the battery connection diagram.
3. DANGER! Incorrect connection of batteries can
cause explosion and/or serious injury.
4. Double check battery connections.
5. Connect the battery pack plug to the machine.
4. Tighten the 1/4" bolt until the skirt is snug around the deck but also floats up and down freely.
5. Tighten jam nut and lower deck to burnish position. (Ref. Machine Operation: Installing / Changing Burnishing Pad)
8
Machine Operation
Controls and Instruments
4
Traction
7
31
1
5
6
2
3
2
4
Non-Traction
9
Controls and Instruments
300BU Traction Model
1. Key Switch - Turns the machine on/off.
2. Handle Lever - When the lever is engaged the machine will move forward. If the Burnish switch is on, the pad will also start turning. If the burnish head is tilted up into the pad change position, the burnish motor will not engage.
Note: The machine needs to be moving when the burnish switch is turned on or off in order to keep from burning the oor.
3. Burnish Switch - Turns burnish function on/off. The
burnish motor will not engage unless the burnish switch is on and the handle lever is engaged. If the burnish head is tilted up into the pad change position, the burnish motor will not engage.
4. Hour Meter / Battery Discharge Indicator - The LCD displays the number of burnishing hours. The machine will only count hours while burnishing. The row of LEDs display the charge level of the battery pack. When all the yellow LEDs are lit the battery pack is fully charged. In order to protect the battery pack, when the red LED is lit the burnish motor will stop and the machine should be recharged.
3. Burnish Switch - Turns burnish function on/off. The burnish motor will not engage unless the burnish switch is on and the handle lever is engaged. If the burnish head is tilted up into the pad change position, the burnish motor will not engage.
4. Reverse Switch - Hold down this switch while the handle lever is engaged and the machine will move in reverse. Once the reverse switch is released the machine will start moving forward.
5. Traction Speed Control - Turn the knob clockwise to increase speed. Turn the knob counter-clockwise to decrease speed.
6. Hour Meter / Battery Discharge Indicator - The LCD displays the number of burnishing hours. The machine will only count hours while burnishing. The row of LEDs display the charge level of the battery pack. When all the yellow LEDs are lit, the battery pack is fully charged. In order to protect the battery pack, when the red LED is lit, the burnish motor will stop and the machine should be recharged.
7. Alarm LED - Displays trouble codes as a blink pattern. In normal operation this LED will be off. If it comes on, refer to the troubleshooting section.
300BU Non-Traction Model
1. Key Switch - Turns the machine on/off.
2. Handle Lever - When the lever is engaged, if the Burnish switch is on, the pad will start turning. If the burnish head is tilted up into the pad change position, the burnish motor will not engage.
Note: The machine needs to be moving when the burnish switch is turned on or off in order to keep from burning the oor.
Over Current Protection
1. 70A Breaker - Over current protection for the Burnish Motor. Push to reset. (20" & 24" Models)
2. 50A Breaker - Over current protection for Burnish Motor. Pust to reset. (30" Models)
3. 40A Breaker - Over current protection for the Traction Drive. Push to reset (Only on Traction models).
4. 3A Fuse In-Line holder - Over current protection for key switch.
Onboard Battery Charger
To charge the batteries, first drive the machine to a flat, dry, well-ventilated area then turn the machine off. If using lead acid batteries, check the water level in all the battery cells. If the level is low, add just enough distilled water to cover the plates. **DO NOT OVERFILL.**
Then plug the charger cord into a wall socket. The battery charger will initialize and then soft start the charging cycle.
WARNING! Batteries emit hydrogen gas when charging. Explosion or fire can result. Keep sparks and open flame away when charging.
CAUTION! When servicing machine, wear protective gloves and goggles when handling batteries or battery cables. Avoid contact with battery acid.
10
Battery Charger Controls:
1. Three-digit display + symbol (1), to view A=charging current, U=battery voltage, h=charging time, C=charging ampere-hours (AH), E=energy used to charge (KWh)
2. Button for the Selection of the display mode (2): A, U, h, C, E. After 10 seconds the display returns to the display of charging current.
3. Red control indicator (3): when it is on, the charging cycle has started.
4. Yellow control indicator (4): when it is on, the final phase of the charging cycle has started.
5. Green control indicator (5): when it is on, the charging cycle has finished.
Once the charge cycle is complete, the charger will remain active in a trickle charge mode to maintain the charge on the batteries until the charger is unplugged from the wall socket.
Charger Settings
The On-Board battery charger settings need to be set for your battery type before charging. Failure to properly set will result in battery damage. To determine your battery type, see battery label or contact your battery supplier. To change charger settings:
1. Unplug the charger.
2. Peel back the corner of the display label.
3. Set the DIP switches, according to your battery pack, as shown below. If your battery pack type is not listed please call Amano Pioneer Eclipse @ +1336-372-8080 for correct setting.
11
Battery Charger Fault Codes
Fault Description Remedy
No
Display
a




No display on the charger, no LED indicators.
Incorrect battery connection or no battery connection.
The maximum voltage admissible by the battery has been exceeded. The charge cycle was interrupted.
The maximum temperature has been exceeded. The charge cycle was interrupted.
The maximum time for the charging phase has been exceeded. The charge cycle was interrupted.
The total safety time has interrupted the charge cycle.
Check that the plug is connected to an operating wall outlet. Check fuse. 20A fuse MP265100.
Check the connection and the polarity of the battery connection.
Restart the charge cycle. If problem persists, battery pack may be damaged.
Restart the charge cycle. If problem persists, battery pack may be damaged.
Restart the charge cycle. If problem persists, battery pack may be damaged.
Restart the charge cycle. If problem persists, battery pack may be damaged.
 Internal charger fault. Replace battery charger.
12
How the Machine Works
Stopping and Turning Off Machine
The Burnish components of the machine are:
 Burnish pad holder
 Burnish pad
 Burnish motor
 Dust Collection Bag
As the machine moves forward, the burnish pad shines the floor. Any excess dirt or wax gets picked up by the pad and distributed into the dust collection bag via the dust collection system.
Pre-Operation Checklist
Before operating the machine:
 Check that the Burnish Switch is in the off position.
 Check the pad holder to ensure there are no breaks or cracks.  Check correct connection of the batteries.
To stop the machine, release the handle levers and the machine will smoothly break to a stop and after 3 seconds the burnish motor will stop. When turning the machine off, turn off the burnish switch and then turn off the key switch.
Installing/Changing Burnishing Pad
1. Make sure the Burnish Switch is OFF.
2. Lift on the front of the deck and tilt deck into the pad change position.
3. Remove the center device by turning counterclock wise and carefully remove the old pad from the Velcro material.
 Check that the Dust Collection Bag is empty.
 Release caster breaks.
Turning on the Machine
1. Complete pre-operation check.
2. Turn the Key to the ON position.
3. Turn on the burnish switch and engage the handle levers.
4. Adjust speed as needed with traction speed control knob. (Traction Models Only)
Changing Direction
When the handle levers are engaged the machine will travel in the forward direction. To travel in reverse, while the handle levers are engaged, hold down the reverse switch. The machine will change from forward direction to reverse direction. The machine will continue in the reverse direction until the reverse switch is released.
CAUTION! CAREFULLY INSPECT THE PAD HOLDER FOR CRACKS OR DAMAGE! REPLACE IF NECESSARY.
CAUTION! DO NOT USE ROUND PADS ON THE PE300BU30X. USING ROUND PADS WILL SHORTEN THE RUN TIME AND TRIP THE 50A BREAKER. THE USE OF ROUND PADS ON THIS MACHINE WILL DAMAGE THE BURNISH MOTOR AND VOID THE WARRANTY.
4. Pull center from new pad, align pad on pad holder and secure with centering device by turning clockwise.
5. Press pad firmly onto Velcro.
6. Lift the front of the shroud and lift the shroud release lever and SLOWLY let the shroud return to the down position.
CAUTION! KEEP HOLD OF THE DECK TO AVOID
INJURY!
13
Dust Bag Removal
Storage
The machine has two dust bag options. A re-usable cloth bag and a disposable paper bag. Monitor the dust bag carefully and empty/change as needed. The dust collection system will not operate effectively when the dust bag is full. Under heavy burnishing conditions the dust bag should be emptied/changed every hour.
1. Turn off the Burnish Motor.
2. Unscrew the knobs holding the dust bag cover to the shroud.
3. Pull the dust bag off the dust tube.
4. Empty/Change dust bag.
1. Machine should be stored in a dry environment.
2. Store machine away from objects that may fall and damage it.
3. Never store burnisher near an open flame or heat producing device.
4. Make sure burnisher is cleaned properly by wiping machine down with damp cloth before storing. CAUTION! NEVER PRESSURE WASH MACHINE!
5. Disconnect batteries before storage.
Operation on Inclines
CAUTION! When using the machine, go slowly on inclines.
CAUTION! Do not run burnish pad on an incline.
The maximum rated climb and descent incline is 6°.
Post Operation Checklist
Pad Pressure Adjustment
The pad pressure is set at the factory for optimal burnish performance in most conditions. If the pad pressure needs to be adjusted, follow the procedure outlined below.
Note: Pad pressure adjustments should only be performed by a qualified technician.
1. Turn burnish switch off.
2. Remove back panel.
3. Adjust ball end to increase or decrease pad pressure as shown in diagram.
Turn the machine OFF and perform the following checks:
 Check for wire, string, or twine wrapped around the burnish pad.
 Check Wire fray or damage.
 Empty the Dust Collection Bag.
 Inspect batteries.
 Plug in on-board battery charger.
Lubrication of Rear Casters
Each of the two rear casters has two grease fittings. Lubricate each caster with a grease gun every 100 hours of machine operation.
Caster Parking Brake
Increase Pad
Pressure
Decrease Pad
Pressure
The two rear casters are equipped with brakes. To set the brake, push down the "ON" side of the brake lever. To release the brake push down the "OFF" side of the brake lever. The caster breaks should only be used as a parking brake if needed. Before moving the machine make sure both breaks are released.
14
Body Maintenance
The body may be cleaned with a damp cloth to remove dust and scuff marks. More stubborn scuff marks on the tank exterior can be removed with a vinyl cleaner.
Battery Maintenance
The batteries are deep cycle 12 volt batteries. The lifetime of the batteries is limited by the number of charges the batteries receive. To get the most life from the batteries, charge them when the battery discharge LED (Red) starts to blink (20% charge left). Use only the on-board battery charger supplied to charge the batteries.
6. Install the new belt using the belt diagram.
Periodically clean the top surface of the batteries and the terminals, and check for loose connections. Use a strong solution of baking soda and water. Brush the solution sparingly over the battery tops, terminals, and cable clamps. DO NOT ALLOW ANY BAKING SODA SOLUTION TO ENTER THE BATTERIES! Use a wire brush to clean the terminal posts and cable connectors. After cleaning, apply a coating of clear battery post protectant to the terminals and the cable connectors. Keep the tops of the batteries clean and dry.
To prevent a possible short circuit, keep all metallic objects off the top of the batteries. Replace any worn or damaged wires.
Belt Maintenance (30")
APEC Part No: MP449100
1. Push machine to level surface.
2. Turn machine off and disconnect the battery pack.
3. Lift up on the front of the deck, placing the deck in the pad change position.
4. Remove the pad retainer and pads from the pad holders.
5. Remove the pad holders from each of the drive pulleys, by removing the (4) bolts in the center of the pad holder.
6. Locate and remove the (4) bolts that fasten the pulley cover to the deck.
7. Rotate the deck belt. If there are excessive cracks in the belt ribs and chunks that have broken off the ribs, the belt needs to be replaced.
Replace Belt:
1. Place a 9/16" wrench on the bolt of the tensioner idler pulley and rotate the tensioner downward.
2. With the tension removed, remove the belt from the tensioner pulley.
3. Slowly allow the tensioner to rotate to a natural position.
4. Remove the belt from the deck.
5. With belt removed, inspect all of the fasteners for proper tightness. Also check the bearings for wear and the condition of each pulley.
7. Use a 9/16" wrench to rotate the tensioner down so the new belt can be installed.
8. Slowly allow the tensioner to tighten against the belt.
9. Turn the belt through several revolutions to make sure the belt tracks properly.
10. Reinstall the pulley cover.
11. Reinstall the padholders on to the drive pulleys.
12. Turn the pad holders to verify that there is no interference.
13. Install pads onto the padholders.
14. Slowly lower the deck back to the operating position.
Lead Acid Batteries
Never add acid to the batteries, only distilled water. Always keep the battery caps on, except when adding water or taking hydrometer readings.
Check the electrolyte level in each battery cell before and after charging, and after every 50 hours of operation. Do not charge the batteries unless the fluid is slightly above the battery plates. If needed, add just enough distilled water to cover the plates. Never add acid
to the batteries. Do not overfill.
Measuring the specific gravity, using a hydrometer, is a way to determine the charge level and condition of the batteries. If one or more of the battery cells test lower than the other battery cell (0.050 or more), the cell is damaged, shorted, or is about to fail.
Sealed batteries no additional maintenance required.
CAUTION! When working with batteries, always wear eye
protection and protective clothing.
CAUTION! Batteries emit Hydrogen Gas. NO SMOKING!
CAUTION! Battery damage will occur if the electrolyte
level does not cover the battery plates.
15
CAUTION! Machine and/or battery damage can occur if the electrolyte level is above the bottom of the tube in each cell.
CAUTION! Never use tap water to fill battery cells. Tap water contains contaminants that will damage the battery. Only use distilled water to fill battery cells.
Repacking the Machine
Refer to Unpacking section on page 5 and repack machine using original packing materials and container.
Transporting the Machine
When shipping the machine, make sure the batteries are disconnected and the machine is secured in the transporting vehicle.
Maintenance
Operation Interval
Empty/Clean Dust Bag
Inspect Pad Holder
Inspect Battery water level (Lead Acid only)
Check wiring harness for fray or cut
Check for loose/missing nuts or screws
Tighten nuts and screws
Check brushes on transaxle motor and burnish motor
Lubricate rear casters
Check Burnish motor ampere draw
Inspect Burnishing Head Assembly (30”)
Daily
Every
20 Hrs
Every
25 Hrs
Every
50 Hrs
Every
100 Hrs
Every
200 Hrs
Every
1000 Hrs
Inspect Deck Drive Belt (30”)
Replace Drive Belt (30”) As Required
*These items must be performed with the proper tools and training. Contact a Amano Pioneer Eclipse Factory Certified Technician unless you have the proper equipment and mechanical proficiency.
16
Machine Troubleshooting
Problem Possible Cause Remedy
Breaker Tripped Push breaker button to reset
Machine will not turn on
Burnish motor will not start
Red LED Flashing on Dash
Machine exhibits poor burnishing performance
Incorrect battery connection
On-board battery charger plugged in Unplug the charging cord from the machine
Key switch failure Check key switch is functioning and wiring to the key switch is correct
Failed Fuse Check the fuse in the in line fuse holder.
Deck tilted into pad change position Lower the deck to the burnish position
Speed control knob turned all the way counter­clockwise (off)
Burnish switch off Turn on burnish switch
Handle levers not engaged Engage handle levers
70A or 50A breaker tripped
Battery lockout Batteries need to be charged
Check alarm code reference sheet Troubleshoot accordingly
Pad dirty Remove debris or string/twine from pads; clean pad; replace pad
Incorrect pad Use more aggressive burnishing pad
Pad worn down Replace pad
Check batteries are wired together correctly via the battery connection diagram, check the Anderson connectors are plugged together
Turn speed control knob clockwise to increase speed
Push 70A or 50A breaker to reset. DO NOT use round pads on the PE300BU30X. Using round pads will shorten the run time and trip the 50A breaker. The use of round pads on this machine will damage the burnish motor and void the warranty.
Machine exhibits very aggressive burnish performance
Dust collection not working properly
(30”) Smell of burnt rubber
Gas Spring faulty
Incorrect pad Use less aggressive burnishing pad
Dust collection bad, is not collecting dust
Skirt is not sealing to the fl oor
Belt out of adjustment Check the automatic tensioner
Check ampere draw of burnish motor (should not be above 50 amps); replace gas spring
Empty dust bag
Check the dust tube to see if there is an obstruction
Skirt is bent or damaged. Replace if necessary.
Adjust the skirt to fi t tightly against the seal, but still able to move freely
Check wear edge on bottom of the skirt and replace if necessary
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Alarm Codes (Traction Model Only)
*Given the following alarm codes, troubleshooting should only be done by Amano Pioneer Eclipse Factory Certified Technician. A programming handset may be required for troubleshooting.
Number of Flashes
1 (fast) Low Battery Voltage
1 (medium) Handle lever engaged at key on
1 (slow) Machine Time Out
2 Motor Disconnected
3 Motor Wiring Trip
6Inhibit Active
7 Throttle Trip
8 Possible Controller Trip
9 Solenoid Brake Trip
10 High Battery Voltage
Description Possible Cause
The battery needs charging or there is a bad connection to the battery. Check the connections to the battery. If the connections are good, try charging the battery.
Disengage the handle lever, key off and key back on to clear
The machine has been left with the key on. Turn the key off and then back on again.
The motor has a bad connection. Check all the connections and leads between the motor and the controller.
The motor has a short circuit to a battery. Check all the connections and leads between the motor and the battery.
The controller is being inhibited from driving. Check the state of the Inhibit unputs.
A throttle trip is indicated. Make sure that the throttle is in the rest position before switching on the vehicle.
A possible controller trip is indicated. Make sure that all connections are secure.
The parking brakes have a bad connection. Check the parking brake and motor connections. Make sure the controller connections are secure.
An excessive voltage has been applied to the controller. This is usually caused by a poor battery connection. Check the battery connections.
18
Electrical Schematic (Non-Traction)
052912
19
Electrical Schematic (Traction)
041713
20
Connections (Non-Traction)
080612
21
Connections (Non-Traction) Continued
080612
Ref. Part # Description Qty. A MP426500 HARNESS, MAIN, PAD ASST. 1 B MP426700 HARNESS, CONT. PAN., PAD ASST. 1 C MP426800 HARNESS, MOTOR, BURNISH 1 D MP427000 HARNESS, SWITCH, TILT, HEAD 1 E MP427200 CABLE, BATTERY, 2 AWG, ASM. 1 F1 MP424200 MOTOR, 2000 RPM, ASM (20") 1 F2 MP434100 MOTOR, 1800 RPM, ASM (24") 1 G MP414800 BREAKER, CIRCUIT, 70 AMP 1 H MP207000 SOLENOID, 36VDC, SPNO 1 I MP234700 FUSE, GLASS, 3 AMP 1 J1 SA027500 CHARGER, 110V, 36V, ASM. 1
Ref. Part # Description Qty. J2 SA027600 CHARGER, 220V, 36V, ASM. 1 K MP279700 CABEL, BATT./ CONNECTOR 1 L MP238200 CABLE, BATTERY, 13.5" 1 M MP279800 CABLE, BATT./ CONNECTOR 1 N1 MP223500 BATTERY, 12V, LEAD ACID 3 N2 MP413600 BATTERY, 12V, SEALED 3 O MP318400 SWITCH, MICRO, 12V, 1 P MP427800 WIRE, SWITCH, ORANGE 1
041613
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Connections (Traction)
080612
23
Connections (Traction) Continued
080612
Ref. Part # Description Qty. A MP432200 HARNESS, MAIN, TRACTION 1 B MP432100 HARNESS, CONT. PAN., TRAC. 1 C MP426800 HARNESS, MOTOR, BURNISH 1 D MP427000 HARNESS, SWITCH, TILT, HEAD 1 E MP427200 CABLE, BATTERY, 2 AWG, ASM. 1 F1 MP424200 MOTOR, 2000 RPM (20" & 30"), ASM. 1 F2 MP434100 MOTOR, 1800 RPM (24"), ASM. 1 G1 MP414800 BREAKER, CIRCUIT, 70A (20" & 24") 1 G2 MP444100 BREAKER, CIRCUIT, 50A (30") 1 H MP207000 SOLENOID, 36 VDC, SPNO 1 I MP234700 FUSE, GLASS, 3 AMP 1 J1 SA027500 CHARGER, 110V, 36V, ASM. 1 J2 SA027600 CHARGER, 220V, 36V, ASM. 1 J3 SA028100 CHARGER, AUSTRALIAN, ASM. 1 K MP279700 CABEL, BATT./ CONNECTOR 1
Ref. Part # Description Qty. L MP238200 CABLE, BATTERY, 13.5", 1 M MP279800 CABLE, BATT./ CONNECTOR 1 N1 MP223500 BATTERY, 12V, LEAD ACID 3 N2 MP413600 BATTERY, 12V, SEALED 3 O MP426900 HARNESS, WIRING, TRANSAXLE 1 P MP424500 TRANSAXLE, 36 VDC, ASM. 1 Q MP409401 CONTROLLER, TRACTION, 1 R MP414900 BREAKER, CIRCUIT, 40 AMP 1 S MP254600 DIODE, 400VDC, 6 AMP, ASM. 1 T SA028000 LED, RED, REPLACEMENT, KIT 1 U MP318400 SWITCH, MICRO, 12V, 15A, 1" LEVER 1 V MP427500 WIRE, 10 AWG, RED, 3"L 1 W MP427600 WIRE, 10 AWG, RED, 16"L 1 X MP427700 WIRE, 10 AWG, BLACK, 12"L 1
24
041613
Sub Assembly
041613
25
Sub Assembly Continued
Ref. Part # Description Qty. 1A MP425200 SKIRT, 20", ASM. (20") 1 1B MP434200 SKIRT, 24", ASM. (24") 1 2 NB050600 BOLT, HEX, TAP, 1/4-20 x 2-1/2" 1 3 NB3350 WASHER, FLAT, 1/4" 2 4 MX1045 NUT, HEX, 1/4-20 1 5A MP139800 EDGING, SKIRT, (20") 6FT.
5B MP139800 EDGING, SKIRT, (24") 7FT. 6 MP6600 VELCRO, FELT, BLACK 2
Ref. Part # Description Qty. 7 MP423700 BRACKET, MNT, AXLE/TRANSAXLE 1 8 MP423800 TUBE, MOUNT, SHROUD, WLDMT. 1 9 MP237100 BUSHING, FLANGED, 1/2 ID X 3/8 L 6 10 NB039704 PIN, CLEVIS, 1/2" X 4-1/2" 1 11 NB025600 PIN, PRESTO, 3/32 X 1 5/8, SS 1 12 MP414300 BALL, STUD, LONG, 10MM 1 13A NB6863 BOLT, HEX, 1/2 X 1, NC (20") 1 13B NB067600 BOLT, HEX, 7/16-14 X 1", GD5 (24" & 30") 1 14A NB014600 NUT, LOCK, 1/2-13 (20") 1 14B NB067700 NUT, LOCK, 7/16-14 (24" & 30") 1
Ref. Part # Description Qty. 16A MP432600 SHROUD, 20", ASM (20") 1 16B MP438800 SHROUD, 24", ASM (24") 1 17 MP237100 BUSHING, FLANGED, 1/2 ID X 3/8 L 2 18 MP318400 SWITCH, MICRO, 12V 1 19 NB9625 SCREW, 4-40 X 3/4" 2 20 NB007000 NUT, LOCK, NYLON, 4-40 2 21 NB043800 GROMMET, 2" ID 1 22A MP415100 VELCRO, LOOP, 1", (20") 6FT.
22B MP415100 VELCRO, LOOP, 1", (24") 7FT. 23A MP424200 MOTOR, 2000 RPM, ASM (20") 1 23B MP434100 MOTOR, 1800 RPM, ASM (24") 1 24 NB6851 SCREW, CAP, HH, 3/8-16 X 3/4 4 25 MX1075 WASHER, LOCK, 3/8" 4
041613
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Final Bottom Assembly (Non-Traction)
080312
27
Final Bottom Assembly (Non-Traction) Continued
Ref. Part # Description Qty. 1A MP424400 BRACKET, AXLE / TRANS AXLE, ASM., (20") 1 1B MP440800 BRACKET, AXLE / TRANSAXLE, ASM. (24") 1 2 MP432500 CASTER, 4", SWIVEL, w/ BRAKE 2 3 NB9267 WASHER, FLAT, 5/16" 14 4 NB6111 WASHER, LOCK, 5/16" 14 5 NB9745 SCREW, CAP, 5/16"-18 X 3/4" 14 6 NB3350 WASHER, FLAT, 1/4" 4 7 MP409900 WHEEL, 8" X 2", W/SEALED BALL BEARING 2 8 MP423500 AXLE, 19"L, 1/ 1/2" DIA. ENDS 1 9 NB061600 BOLT, U, 1/4-20 X 5/8, 1 3/4 LEG 2 10 MP425301 SPACER, AXLE, 2" X 1" X 1/4" 2 11 NB3275 NUT, LOCK, 1/4" 4
041613
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Final Bottom Assembly (Traction)
080312
052912
29
Final Bottom Assembly (Traction) Continued
Ref. Part # Description Qty. 1A MP424400 BRACKET, TRANSAXLE, ASM. (20") 1 1B MP440800 BRACKET, TRANSAXLE, ASM. (24" & 30") 1 2 MP424500 TRANSAXLE, 36 VDC, ASM. 1 3 PG001801 BRACKET, TRANSAXLE, PAINTED 2 4 NB6545 SCREW, CAP, HH, 5/16"-18 X 1" 4 5 NB3265 NUT, LOCK, 5/16"-18, NC 4 6 BA003300 KEY, 3/16 X 1.50 2 7 NB018500 RING, RETAINER, 3/4" 2 8 MP409800 WHEEL, 8" X 2", DRIVE, GREY 2 9 NB9302 SCREW, SET, 1/4-20 X 3/8 4 10 NB9505 WASHER, FLAT, 5/16" X 1 1/2' 2 11 MP432500 CASTER, 4", SWIVEL, w/ BRAKE 2 12 NB9267 WASHER, FLAT, 5/16" 20 13 NB6111 WASHER, LOCK, 5/16" 14 14 NB9745 SCREW, CAP, 5/16"-18 X 3/4" 14
041613
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Final Rear Assembly
080312
31
Final Rear Assembly Continued
Ref. Part # Description Qty. 1 MP422901 PLATE, MOUNT, SHOCK 1 2 MP206000 BALL, STUD, 10MM 1 3 NB3265 NUT, LOCK, 5/16”-18, NC 1 4A MP415200 SPRING, GAS, (20") 1 4B MP434500 SPRING, GAS, (24") 1 4C MP450300 SPRING, GAS, (30") 1 5 NB9267 WASHER, FLAT, 5/16” 9 6 NB6111 WASHER, LOCK, 5/16” 11 7 NB9745 SCREW, CAP, 5/16”-18 X 3/4” 9 8 NB005700 NUT, 5/16-24, JAM 2 9 NB006600 NUT, KEPS, 10-32 2
Ref. Part # Description Qty. 10A SA027500 CHARGER, 110V IN, 36V OUT, ASM. 1 10B SA027600 CHARGER, 220V IN, 36V OUT, ASM. 1 10C SA028100 CHARGER, AUSTRALIAN, ASM. 1 11 MP423101 PLATE, MOUNT, CHARGER 1 12 NB6035 TIE, NYLON, 1/8 X 4, BLK 3 13 NB040400 SCREW, PAN HEAD, #10-32 UNF, X 3/4 4 14 NB006600 NUT, KEPS, 10-32 4
Ref. Part # Description Qty. 15 MP423001 PLATE, MOUNT, CONTACTOR 1 16 MP207000 SOLENOID, 36VDC, SPNO 1 17 NB6535 SCREW, CAP, HH, 1/4-20 X 3/4 2 18 NB9845 NUT, KEPS, 1/4-20 2 19 MP409401 CONTROLLER, TRAC., 36V 1 20 MX1011 SCREW, MACH, 8-32 X 1 1/4 (TRAC. ONLY) 2 21 NB9710 NUT, KEPS, 8-32, ZINC (TRAC. ONLY) 2
041613
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Final Top Assembly
041913
33
Final Top Assembly Continued
Ref. Part # Description Qty. 1 MP423201 LEVER, HANDLE, LEFT 1 2 MP423202 LEVER, HANDLE, RIGHT 1 3 NB6390 PIN, ROLL, 1/4 X 1 1/8 2 4 MP431401 PLATE, COVER, REAR, W/ SLOT 1 5 NB9267 WASHER, FLAT, 5/16” 35 6 NB 6 1111 WASHER, LOCK, 5/16” 33 7 NB9745 SCREW, CAP, 5/16”-18 X 3/4” 30 8 NB9710 NUT, KEPS, 8-32, ZINC 2 9 NB041200 SCREW, PAN HEAD, #8 X 3/4” 2 10 MP077400 COVER, TENSION, SPRING 2 11 NB043600 SCREW, PH, HI-LO, #8 x 3/8” 6 12 MP432900 SPRING, HANDLE LEVER, 1/8”X1”X 4” 1 13 MX1025 SCREW, PAN HD. 10-24 X 3/4 2 14 NB9510 NUT, SPIN LOCK, 10-24 2
Ref. Part # Description Qty. 15 MP431600 PANEL, CONTROL, TRACTION, WLDMNT 1 16 MP426200 DECAL, CONTROL PANEL, TRACTION 1 17 MP414501 METER, HOUR/ BATTERY IND., 1 18 MP414600 SWITCH, ROCKER, DPST 1 19A MP411300 SWITCH, KEY, 36V 1 19B KC4834001 REPLACEMENT KEY (NOT SHOWN) 1 20 MP415000 SWITCH, PUSH, 250V(TRAC. ONLY) 1 21 PG016400 POTENTIOMETER, ASM. (TRAC. ONLY) 1 22 MP418000 KNOB, PHENOLIC, (TRAC. ONLY) 1 23 MP318400 SWITCH, MICRO, 12V, 15A, 1” LEVER 1 24 NB051000 SCREW, MACH., PAN HD., 4-40 X 1 2 25 NB007000 NUT, LOCK, NYLON, 4-40 4 26 SA028000 LED, RED, 36V REPLACEMENT KIT 1
Ref. Part # Description Qty. 27 MP424100 PANEL, CONTROL, PAD ASSIST 1 28 MP426300 DECAL, CONTROL PANEL, 300BU 1 29 NB9625 SCREW, 4-40 X 3/4” 2 30 MP038300 MOLDING, TRIM 16"
34
041613
Final Front Assembly
080312
35
Final Front Assembly Continued
Ref. Part # Description Qty. 1 NB039704 PIN, CLEVIS, 1/2” X 4-1/2” 1 2 NB025600 PIN, PRESTO, 3/32 X 1 5/8, SS 1 3 MP423301 LATCH, TILT, SHROUD 1 4 NB026200 SCREW, SHOULDER, 3/8” X 1/2” 1 5 NB038600 SCREW, SHOULDER, 3/8 X 3-1/2 1 6 NB3265 NUT, LOCK, 5/16”-18, NC 2 7A MP414000 PADHOLDER, 20”, W/ PAD RETAINER 1 7B MP435000 PADHOLDER, 24", W/ PAD RETAINER 1 7C MP432400 RETAINER, PAD (NOT SHOWN) 8 NB023400 WASHER, FLAT, NARROW, 3/4” 1 9 SEE ROUTINE MAINTENANCE PARTS LIST 10 NB9505 WASHER, FLAT, 5/16” X 1 1/2” 1 11A MP425200 SKIRT, STEEL, 20”, ASM. 1 11B MP434200 SKIRT, STEEL, 24", ASM. 1 12 MP414100 BAG, DUST, CLOTH 1 13 MP414200 BAG, DUST, PAPER (3 PER PACK) 1 14 MP431300 COVER, DUST BAG 1 15 MP155600 KNOB, FLUTED, 1/4-20 2 16 MP423900 RETAINER, BATTERY, WELDMENT 1 17A MP415300 SPRING, COMP. (20") 1 17B MP434400 SPRING, COMP. (24") 1 17C MP448800 SPRING, COMP. (30") 1 18 NB9267 WASHER, FLAT, 5/16” 2 19 NB6111 WASHER, LOCK, 5/16” 3 20 NB9745 SCREW, CAP, 5/16”-18 X 3/4” 3 21 NB025200 WASHER, FLAT, 3/8”, SS 2 22 NB3350 WASHER, FLAT, 1/4” 4 23 NB6110 WASHER, LOCK, 1/4” 4 24 NB6530 SCREW, CAP, HH, 1/4-20 X 1 4 25 MP432700 COVER, BATTERY, w/ DECAL 1
Ref. Part # Description Qty. 26 MP422801 PLATE, MOUNT, PLUG, BATTERY 1 27A MP414800 BREAKER, CIRCUIT, 70 AMP (20" & 24") 1 27B MP444100 BREAKER, CIRCUIT, 50 AMP (30") 1 28 MP414900 BREAKER, CIRCUIT, 40 AMP (TRAC. ONLY) 1 29 MP427200 CABLE, BATT, 2 AWG, ASM. 1 30 NB6535 SCREW, CAP, HH, 1/4-20 X 3/4 2 31 NB9845 NUT, KEPS, 1/4-20 4 32 NB9000 SCREW, CAP, 1/4”-20 X 1 1/2”, GD5 2
041613
36
30" Shroud Assembly
041613
37
30" Shroud Assembly Continued
Ref. Part # Description Qty. 1 MP454000 SHROUD, 30", ASM. 1 2 MP237100 BUSHING, FLANGED, 1/2 ID X 3/8 L 2 3 MP318400 SWITCH, MICRO, 12V 1 4 NB9625 SCREW, 4-40 X 3/4" 2 5 NB007000 NUT, LOCK, NYLON, 4-40 2 6 MP409700 MOTOR, 2000 RPM, ASM. 1 7 BA003200 KEY, 3/16 X 1 1 8 MX1075 WASHER, LOCK, 3/8" 9 9 NB6851 SCREW, CAP, HH, 3/8-16 X 3/4 4 10 NB018600 WASHER, FLAT, 3/4" 1 11 MP445600 PULLEY, 4", 6 GROOVE 1 12 NB9505 WASHER, FLAT, 5/16" X 1 1/2" 1 13 NB6111 WASHER, LOCK, 5/16" 1 14 NB9745 SCREW, CAP, 5/16"-18 X 3/4" 1 15 NB1588 SCREW, CAP, 3/8" X 2.5 2 16 MP453300 SPACER, PULLEY, MOUNT, 1.65 L 2 17 MP453500 PULLEY, 4", 6 GROVE, ASM. 2 18 NB3450 WASHER, FLAT, 3/8" 4 19 NB046200 NUT, HEX, 3/8-16, GD5 4 20 NB010100 BOLT, CARRIAGE, 3/8-16 X 2 2 21 MP262400 IDLER, FLAT, 3.2" 2 22 MP449500 TENSIONER, BELT, ASM. 1 23 NB6042 SCREW, CAP, 3/8" X 1" 1 24 MP449100 BELT, K060620, MICRO-V 1 25 MP450100 PADHOLDER, 16", W/ SPACER, ASM. 2 26 NB6110 WASHER, LOCK, 1/4" 12 27 NB6530 SCREW, CAP, HH, 1/4-20 X 1 8 28 MP454100 COVER, BELT, W/ SEAL, ASM 1 29 NB049000 SCREW, BH, 1/4-20 X 3/4, SS 4 30 NB3350 WASHER, FLAT, 1/4" 4 31 MX1045 NUT, HEX, 1/4-20 4 32 MP415100 VELCRO, LOOP, 1" 87" 33 MP285500 SEAL, TRIM, W/BULB 87" 34 NB034800 WASHER, FLAT, FENDER, 3/8" X 1 1/2", SS 2
Ref. Part # Description Qty. 35 MP448100 PADHOLDER, 16", RET., ASM. 1 36 MP432400 RETAINER, PAD, BLUE 1 37 NB064900 SCREW, #10 x 1/2" 3 38 MP448301 PLATE, PADHOLDER, ADAPTER 1 39 NB068200 SCREW, SOCKET, 1/4-20 X 3/4 6
38
041613
30" Skirt, Pulley, & Tensioner
041613
39
30" Skirt, Pulley, & Tensioner Continued
Ref. Part # Description Qty. 1 MP447200 SKIRT, 30", ASM. 1 2 NB050600 BOLT, HEX, TAP, 1/4-20 x 2-1/2" 1 3 NB3350 WASHER, FLAT, 1/4" 2 4 MX1045 NUT, HEX, 1/4-20 1 5 MP8300 VELCRO, HOOK, 1" 88" 6 MP449300 MOLDING, BLK, W/ADHESIVE 88" 7 MP449200 EDGE, WEAR, FELT, 1 1/4" WIDE 1
Ref. Part # Description Qty. 8 MP449000 TENSIONER, BODY, ROTARY 1 9 MP452401 PLATE, TENSIONER, EXTENSION 1 10 MP448501 PLATE, TENSIONER, EXT., MOUNT 2 11 MP448900 IDLER, FLAT, 3.24" X 1" W 1 12 NB3450 WASHER, FLAT, 3/8" 1 13 MX1075 WASHER, LOCK, 3/8" 1 14 NB051800 SCREW, CAP, 3/8 X 1 1/4 1 15 NB6111 WASHER, LOCK, 5/16" 3 16 NB001800 BOLT, HEX, 5/16"-18 X 1 1/4" 3
Ref. Part # Description Qty. 17 MP453400 PULLEY, 4", 3/4" BORE, 6 GROOVE 1 18 MP453200 BEARING, 6203, PRECISION 2 19 NB017000 RING, INTERNAL, 40MM I.D. 2
041613
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41
42
Limited Warranty
PE300BU
To Qualify for this warranty:
1) Machine must be registered at the time of purchase on a form provided by Amano Pioneer Eclipse® Corporation. Your Amano Pioneer Eclipse Distributor is responsible for the registration of your machine. Please cooperate with your Distributor in supplying necessary information on the card.
2) The machine must have been purchased from Amano Pioneer Eclipse or an authorized Amano Pioneer Eclipse Distributor.
3) This warranty extends to the original purchaser only and is not transferable to subsequent owners.
TIME PERIODS
1) Rotational molded parts are warranted for eight (8) years.
2) Batteries warranted by battery manufacturer for one (1) year.
3) THREE (3) YEAR WARRANTY - For parts on the model PE300BU. Warranted to be free from defects in material and workmanship for a period of three (3) years from the date of
purchase by the original owners. (See Exclusions.)
4) ONE (1) YEAR WARRANTY - For labor necessary to make
warranty repairs.
EXCLUSIONS (Not Covered by Warranty)
1) Parts that fail through normal wear by reason of their characteristics (cords, pads, skirts, wheels, or other consumable parts).
2) This warranty does not extend to parts affected by misuse,
neglect, abuse or improper maintenance. All defective parts must
be returned to the Distributor for credit.
THE OBLIGATION OF AMANO PIONEER ECLIPSE
CORPORATION
1) The obligation of Amano Pioneer Eclipse under this warranty is limited to repairing or replacing, at its option, any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above.
2) Warranty repairs will be made by your Amano Pioneer Eclipse Distributor. They will be compensated with a warranty labor rate of $45.00 per hour.
3) Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period. All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse.
WARRANTY SERVICE
To obtain warranty service, take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor. Amano Pioneer Eclipse will not reimburse expenses for service calls or travel. For the Distributor in your area, call Amano Pioneer Eclipse Customer Service Department at 800-367-3550 or 1-336-372-8080. If you are dissatisfied with the service that you receive, call or email at apeccs@pioneer-eclipse.com for further assistance.
INSTRUCTIONS AND CONDITIONS FOR WARRANTY REIMBURSEMENT
 Order replacement part: Orders will be processed and charged, as normal procedure.
 Call APEC for R/A number.  You will need the Engine Serial Number, Machine Serial
Number, and the Machine Model Number.  Parts must be returned, accompanied with the R/A number to be eligible for warranty credit.  All Warranty Parts will be shipped prepaid UPS Ground, any other method will be at the recipients expense.  Freight on any Warranty Part after 30 days must be paid for by the Purchaser.
 Warranty labor rate is $45.00 per hour.  Credit will be issued upon completion of the above steps, at
above rates.
DISCLAIMER OF CONSEQUENTIAL
AMANO PIONEER ECLIPSE DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE AMANO PIONEER ECLIPSE MACHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE EXCEPT AS STATED IN THE WARRANTY APPLICABLE TO EACH MACHINE. EXCEPT AS STATED IN SUCH WARRANTIES, THE COMPANY DOES NOT OTHERWISE WARRANT ANY MACHINE AND NO WARRANTY, EXPRESS, IMPLIED OR STATUTORY IS MADE BY THE COMPANY.
Copyright 2013 Amano Pioneer Eclipse Corporation
LT063500_C; 041613
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Subtitle
Title
A company of the Group
Amano Pioneer Eclipse Corporation
1 Eclipse Rd PO Box 909
Sparta, North Carolina 28675 USA
www.pioneer-eclipse.com
+1-336-372-8080
1-800-367-3550
Fax 1-336-372-2913
EC Machinery Directive 2006/42/EC,
EC Restriction of Hazardous Substances Directive (2011/65/EC)
Harmonized Standards Applied: EN 121001, EN12100-2
© 2013 Amano Pioneer Eclipse Corporation
shine on.
We help you shine.™
LT063500
PE300BU_C
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