Pioneer Eclipse PE225BU Operator's Manual

PE225BU DUST CONTROL
Floor Burnisher
Operator’s Manual
Section - A English - EN
DO NOT store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
Record This Important Information
Date of Purchase
Purchased From
Address
City State Zip
Phone Contact
Machine Model
Machine Serial Number
Important Phone Numbers
Medical Emergency
Police
Fire Department
WARNING!: The Products sold with this Manual contain or may contain chemicals that
are known to certain governments (such as the State of California, as identied in its
Proposition 65 Regulatory Warning Law) to cause cancer, birth defects or other reproductive harm. In certain locations (including the State of California) purchasers of these Products that place them in service at an employment job site or a publicly accessible space are required by regulation to make certain notices, warnings or disclosures regarding the chemicals that are or may be contained in the Products at or about such work sites. It is the purchaser’s responsibility to know the content of, and to comply with, any laws and regulations relating to the use of these Products in such environments. The Manufacturer disclaims any responsibility to advise purchasers of any
specic requirements that may be applicable to the use of the Products in such environments.
2
Section - A English - EN
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book prior to
operating or attempting any service or maintenance procedure to your American Sanders machine could result in injury
to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in
the operation of this machine before using it. If your operator(s) cannot read this manual, have it explained fully before
attempting to operate this machine.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
Table of Contents
Section A - Contents
Machine Specifications.....................................................15
Operator Safety Instructions...............................................4
How to Prepare the Machine for Operation....................6
Instructions for Connection to Power Supply.....................8
Extension Cords.................................................................8
How to Operate the Machine.............................................10
Position of the Handle for Operation...................................10
How to Start/Stop the Machine.........................................10
Maintenance...............................................................13
Lubrication............................................................13
Motor...............................................................13
Repairs....................................................................13
Handle Lock Lever.....................................................13
Switches.................................................................13
Maintenance Inspection...........................................14
Section D - Contents
Notes.....................................................................16
115V Electrical Schematic........................................17
230V Electrical Schematic........................................17
Main Assembly (225BU20V)...........................................18
Main Assembly (225BU20VE & 225BU20VEA).............20
Main Assembly (225BU202V)...........................................22
Handle Assembly (225BU20V)........................................24
Handle Assembly (225BU20VE & 225BU20VEA).............26
Frame Assembly............................................................28
Manufacturer’s Warranty...................................................30
Modications and additions to the cleaning machine which affect capacity and safe operation shall not be performed by the customer or user without prior written approval from Amano Pioneer Eclipse. Unapproved modications will void the
machine warranty and make the customer liable for any resulting accidents.
MODIFICATIONS
3
Section - A English - EN
Operator Safety Instructions
In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine.
DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER state-
ments found on this machine or in this Operation Manual are ignored or are not adhered to. Read and observe all DANGER statements found in this Operation Manual and on your machine.
WARNING means: Injury can occur to you or to other personnel if the WARNING statements found on
your machine or in the Operation Manual are ignored or are not adhered to. Read and observe all
WARNING statements found in this Operation Manual and on your machine.
CAUTION means: Damage can occur to the machine or to other property if the CAUTION statments found
on your machine or in this Operation Manual are ignored or are not adhered to. Read and observe all CAUTION statments found in this Operation Manual and on your machine.
DANGER: Failure to read the Owner’s Manual prior to operating or servicing your Pioneer Eclipse machine
could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If you or your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.
DANGER: To reduce the risk of re, use only commercially available oor cleaners and waxes intended for
machine application.
DANGER: A. Electrocution could occur if the machine is being serviced while the machine is connected to a
power source. Disconnect the power supply before servicing.
B. Electrocution or re could occur if the machine is being operated with a damaged power cord. Keep
the power cord clear of the pad. Always lift the cord over the machine. Do not move the machine by the power cord.
C.Shock hazard. Do not use the machine if it has been rained on or sprayed with water.
DANGER: To avoid injury keep hands, feet, and loose clothing away from all moving parts on the machine.
Disconnect the power cord before replacing the pad, changing the abrasive, or when servicing. Do not operate the machine unless all guards are in place. Never leave the machine unattended while connected to a power source.
WARNING: Injury can occur if protective clothing or equipment is not used while using this machine. Always wear
safety goggles, protective clothing, and dust mask while operating this machine.
WARNING: Maintenance and repairs performed by unauthorized personnel could result in damage or injury.
Maintenance and repairs must be performed by authorized personnel only. Keep all fasteners tight. Keep adjustments according to specications.
4
Section - A English - EN
Operator Safety Instructions (continued)
WARNING: Electrical components of this machine can “short-out” if exposed to water or moisture. Keep the
electrical components of the machine dry. Wipe the machine down after each use. For storage, keep the machine in a dry building.
WARNING: To prevent damage to the power cord, do not let the brush, pad, pad driver or wheels touch the power
cord when the machine is running. Always lift the cord over the machine. Do not pull the power cord to move the machine.
WARNING: Always use a three-wire electrical system connected to the electrical ground. For maximum protection
against electric shock, use a circuit that is protected by a ground fault interrupter. Consult your electrical contractor.
WARNING: Operating a machine without observing all labels and instructional information could result in injury
or damage. Read all machine labels before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine. Get replacement labels and decals from your authorized distributor.
WARNING: Use of this machine as a step or furniture could result in injury or damage. Do not use this machine
as a step or furniture. Do not ride on this machine.
WARNING: To avoid injury keep hands, feet and loose clothing away from all moving parts of this machine.
WARNING: Any alterations or modications of this machine could result in damage to the machine or injury to the
operator or other bystanders. Alterations or modications not authorized by the manufacturer voids
any and all warranties and liabilities.
WARNING: Injury to operator or bystanders could occur if an abrupt change in oor surface texture is encountered
when using this machine. Abrupt change in oor surface texture can cause a sudden pulling motion
by this machine. This sudden pulling motion can result in loss of control of the machine which could injure the operator or bystanders. Avoid motions that could cause machine to cross from a smooth
oor surface to a carpeted or rough texture oor surface Avoid motions that could allow the machine to come in contact with low obstacles, such as oor electrical outlets, door stops or entry molding, etc.
WARNING: Water solutions or cleaning materials used with this type of machine can leave wet areas on the oor
surface. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area being cleaned.
CAUTION: The machine is heavy. Get assistance before attempting to transport or move it.
CAUTION: This machine is intended for commercial use only.
5
Section - A English - EN
This Machine is Manufactured for
Commercial use only.
This machine is designed and manufactured for indoor use on hard floor surfaces. Amano Pioneer Eclipse Corporation (APEC) does not recommend use of this machine in any environment other than an indoor environment. This floor machine is designed and manufactured for commercial floor use only. This machine is designed to clean most modern types of floors including composition tile, stone, marble, terrazzo, and resilient floor covering, and some coated wood floors.
Figure 1
Operator Responsibility
The operator is responsible for performing the recommended daily maintenance and checkups of the machine to keep it in good working condition. The operator must inform the service mechanic or supervisor when recommended maintenance procedures are required as prescribed in the “MAINTENANCE” section of this manual.
FOR SAFETY: DO NOT operate machine before reading and understanding the operation manual.
Keep your machine regularly maintained by following the
maintenance information in this manual. Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor. Use the parts illustration section of your manual when ordering parts.
During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance Chart.
WARNING! The machine is heavy, 76 lbs (35 kg). To avoid injury or damage to the machine use a firm grip and proper lifting technique. Always use two people when lifting this machine.
Figure 2
Machine Preparation
Unpacking the Machine
When the machine is delivered, carefully inspect the shipping carton and the machine for damage. Unpack the machine with caution. If damage is evident, save the shipping carton so that it can be inspected. Contact the Amano Pioneer Eclipse Customer Service Department.
Transporting the Machine
To transport the machine, follow this procedure:
1. Raise and lock the handle in the upright position. To lock the handle, push down on the handle release lever (See Figure 1).
2. Unplug the machine from wall outlet and wrap cord around the handle and cord hook.
3. To pick up the machine, using two people, lift and place in cargo area (See Figure 2).
Person #1Person #2
6
Section - A English - EN
Machine Components
Operator Handle Grips
Switch Lever
Safety Lock
Switch Levers
Cord Hook
Power Cord
Handle Release Lever
7
Section - A English - EN
Instructions for Connection to the Power Supply (120V)
This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electrical shock. This product is equipped with a cord having an equip­ment-grounding conductor and grounding plug. The green (or green and yellow) conductor in the cord is the ground­ing wire. Never connect this wire to other than the grounding pin of the attachment plug. The plug must be inserted into an appropriate oulet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric shock.
Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
This product is for use on a nominal 120 volt circuit and has a grounding attachment plug that looks like the plug illus­trated in Fig. 5. Make sure that the product is connected to an outlet having the same configuration as the plug. No adaptor should be used with this product.
WARNING: To prevent possible electric shock, protect the machine from rain. Keep the machine in a dry build-
ing.
WARNING: To prevent possible electric shock, always use a 3-wire electrical system connected to the electrical
ground. For maximum protection against electrical shock, use a circuit that is protected by a ground fault circuit interrupter. Consult your electrical contractor.
WARNING: Do not cut, remove or break the ground pin. If the outlet does not fit the plug, consult your electrical
contractor.
WARNING: Have worn, cut or damaged cords replaced by an authorized service person.
Figure 5
Use only an approved extension cord with three conductors, a plug with three terminals, and a connector body with three holes. The machine has a power cord with wire size 14 AWG (AWG means American Wire Gauge).
WARNING: If you use an extension cord, use an extension cord with minimum wire size 12 AWG. Do not use an extension cord longer than 50 feet. Do not join two extension cords.
Extension Cords (120V)
8
Section - A English - EN
Instructions for Connection to the Power Supply (230V)
CAUTION: This machine will operate only on the AC frequency and electrical voltage shown on the nameplate.
Make sure you have the correct frequency and voltage before connecting the power cord to an outlet.
This machine must be connected to the electrical ground to protect the operator from electric shock. The machine has a power cord with two main conductors and one earthing conductor. Connect the plug to the type of receptacle shown in figure 5. The green and yellow conductor cord is the ground wire. Never connect this wire to any terminal other than the ground terminal.
WARNING: Always use this machine with an AC three-conductor electrical system connected to the electrical
ground. Replace any worn, cut, or damaged cords. Peplace any damaged plugs, receptacles, or connector bodies. Do not move the machine over an electrical cord. Always lift the cord over the machine.
Use only an approved extension cord with two main conductors and one earthing conductor.
WARNING: If you use an extension cord, use an extension cord with minimum wire size 1.55 mm2. Do not use an extension cord longer than 15 meters. Do not join two extension cords.
WARNING: Do not cut, remove, or break the ground terminal. Do not try to fit a three-terminal plug into a recepta­cle or connector body that does not fit the plug. If the receptacle or connector body does not fit the plug, see your Authorized person to make the connection.
Figure 5
Extension Cords (230V)
9
Section - A English - EN
How to Operate the Machine
WARNING: Machines can cause flammable materials
and vapors to burn. Do not use this machine with or near matches, fuels, grain dust, solvents, thinners, or other flammable materials.
2
4
1
3
CAUTION: This machine will operate only on the AC
frequency and electrical voltage shown on the name­plate. Make sure you have the correct frequency and voltage before connecting the power cord to an outlet.
NOTE: You must have training in the operation of this machine before you use this machine.
5
Position of the Handle for Operation
Lift the lever to unlock the handle. Lower the handle to the best position. Bend your arms and keep your back straight. To fasten the handle, press down on the lever with your foot. Hold the handle against your body for the best control.
Operation
1. Unwrap the power cord and plug it into the properly grounded outlet.
2. Pull up on the handle release lever (5). Move the operator handle (4) downward until your arms are almost straight. Push down on the handle release lever (5) to lock it in place.
3. Hold one of the operator handle grips (1) firmly, push the switch lever safety lock (2) and then compress the switch lever (3) to start the motor.
4. Lift up on the operator handle (4) until the pad is flat against the floor.
CAUTION! Immediately start moving the machine back and forth. Keep the machine moving while the motor is running to avoid damage to the floor.
Note: When the switch levers (3) are released, the machine shuts off immediately.
Figure 7
How to Start/Stop the Machine
WARNING: Never start a burnisher when the handle
is in the vertical position.
The switch to start and stop the machine is activated by the interlock switch and the levers under the handle grips (see Figure 9). To start the machine, follow this procedure:
1. Lower the handle.
2. Lock the handle in the best position for operation. (see Figure 8).
6
Apply
Pressure to
Lock
Figure 8
10
Section - A English - EN
WARNING: Control the safety interlock switch with hands only.
NOTE: Make sure you hold the handle with both hands
3. Push the interlock switch first and then apply pres­sure to the levers. (see Figure 9).
Figure 9
WARNING: Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dan­gerous condition for the operator or other persons. Always put CAUTION signs near the area being
cleaned.
After Use
1. Place the operators handle (4) in the upright (vertical) position and unplug the power cord. Wrap the power cord around the operator hand grips (1) and the cord hook (6).
2. Wipe the entire machine with a clean, damp cloth.
3. Inspect the entire machine and all accessories for damage. Perform any required maintenance or repairs before storage.
4. Store the machine in a clean, dry place with the operator handle (4) locked in the upright position.
11
Section - A English - EN
Safety Precautions
Anyone operating the machine should read the following carefully and be informed of potentially dangerous operating conditions. Operators should be familiar with the location and use of all safety devices on the machine. DO NOT use the machine if it is not in proper operating condition, and report any damage or operation faults immediately.
DANGER! Failure to read the Owner’s Manual prior to
operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If you or your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.
DANGER! This machine has parts, including the pad
assemblies, that can cause severe injury if these parts are contacted while they are moving. DO NOT allow any part of the body or clothing to come in contact with these parts while they are moving. DO NOT try to change attachments while the machine is running. DO NOT allow other people to come near the machine while it is in operation. DO NOT allow machine to run unattended. DO NOT leave the machine in a place where unauthorized or untrained personnel could use the machine. DO NOT run the machine with the pad off center, damaged, or missing. DO NOT operate the machine if the machine has loose parts.
DANGER! Injury can occur to the eyes and body while
using the machine. Safety goggles, safety shoes, and safety clothing are recommended while operating the machine.
is caused by loose parts, adjust or tighten these parts before using the machine again.
WARNING! Modifications or alterations to this machine
can lead to personal injury or damage to the machine. DO NOT make unauthorized modifications or alterations to this machine. Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine. Any unauthorized modification or alteration to this machine voids all warranties.
WARNING! Electrical components of this machine can
“short-out” if exposed to water or moisture. Keep the
electrical components of the machine dry. Wipe the machine down after each use. For storage, keep the machine in a dry building.
WARNING! Always use a three-wire electrical system
connected to the electrical ground. For maximum protection against electric shock, use a circuit that is protected by a ground fault interrupter. Consult your electrical contractor.
WARNING! To prevent damage to the power cord, DO
NOT let the pad, pad driver or wheels touch the power
cord when the machine is running. Always lift the cord over the machine. DO NOT pull the power cord to move the machine.
WARNING! Operating a machine without observing all
labels and instructional information could result in injury or damage. Read all machine labels before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine. Get replacement labels and decals from your authorized distributor.
DANGER! Operating a machine that is not completely
or fully assembled could result in injury or property damage. DO NOT operate this machine until it is completely assembled. Inspect the machine carefully before operation.
DANGER! Electrocution could occur if maintenance and
repairs are performed on a unit that is not disconnected from the power source. Disconnect the power supply before attempting any maintenance or service. Always remove the electrical plug from the electrical outlet before changing the brush, pad or other attachment and before leaving the machine.
DANGER! Using a machine with a damaged power
cord could result in an electrocution. DO NOT use the machine if the power cord is damaged. DO NOT use the electrical cord to move the machine.
WARNING! Machine vibration may cause tingling or
numbness in the fingers and hands. Gloves are recommended to reduce machine vibration. If tingling or numbness persists, shut off the machine. If vibration
WARNING! Machine vibration may cause tingling or
numbness in the fingers and hands. Gloves are recommended to reduce machine vibration. If tingling or numbness persists, shut off the machine. If vibration is caused by loose parts, adjust or tighten these parts before using the machine again.
WARNING! Use of this machine as a step or furniture
could result in injury or damage. DO NOT use this machine as a step or furniture. DO NOT ride on this machine.
WARNING! To avoid injury keep hands, feet and loose clothing
away from all moving parts of this machine.
WARNING! Any alterations or modifications of this
machine could result in damage to the machine or injury to the operator or other bystanders. Alterations or modifications not authorized by the manufacturer voids any and all warranties and liabilities.
CAUTION! The machine is heavy. Get assistance before
attempting to transport or move it.
12
Section - A English - EN
Maintenance of the Machine
WARNING: Maintenance must be done by autho-
rized personnel only.
Clean your machine frequently. It will have longer life and need fewer repairs.
Lubrication
All bearings are sealed. Replace bearings as needed.
Motors
Remove or blow dust and dirt from the motor frequently.
WARNING: Maintenance must be done by autho­rized personnel only.
WARNING: Disconnect the electrical plug from the electrical outlet before doing any repairs or mainte­nance to the machine.
Clean your machine frequently. It will have longer life and need fewer repairs. Replace damaged or worn parts with the correct Amano Pioneer Eclipse parts.
CAUTION: Keep all fasteners tight. Keep all adjust- ments according to specifications.
Repairs
If repairs to the motor are needed, do not disassemble the motor! Return the machine to the nearest Amano Pioneer Eclipse Distributor or Amano Pioneer Eclipse Authorized Service Center.
Maintenance Inspection
Return the machine to a Amano Pioneer Eclipse Authorized Service location every 12 months for mainte­nance inspections.
Handle Lock Lever
The locking mechanism for the handle can become loose. Tighten the nut on the end of the cross link bolt. The pressure of the locking lever is correct when the handle can be adjusted easily and fastened as needed.
Switches
WARNING: All electrical repairs must be done by authorized personnel only. The machine must be tested after electrical repairs are made to make sure it is safe to operate. Disconnect the electrical plug from the outlet before doing any electrical repairs to this machine.
The start and stop switches are in the handle. If any part of the switch is not operating, replace the part. If any part of the electrical system of the machine is not operating or is damaged, replace the part. Make sure all connections are tight. Return the machine to a Amano Pioneer Eclipse Service Branch or a Amano Pioneer Eclipse Authorized Service Center for electrical repairs and testing.
13
Section - A English - EN
Problem Possible Cause Solution
Problem Possible Cause Solution
Check the main power supply (building circuit breaker).
Check the cord connection at the wall outlet
Switch lever safety lock not depressed Hold in the switch lever safety lock and then engage switch levers.
Machine will not start
No power
Scheduled Maintenance
Interval
Operation
Check for loose or lost fasteners
Inspect cords and connections
Inspect pad holder for damage
Clean the machine and accessories
Check machine wiring for fray or cut
Check the carbon brushes of motor
Daily Monthly
l
l
l
l
l
Every 6
Months
l
These items must be performed with the proper tools and training. Contact an Amano Pioneer Eclipse Factory Certified Technician unless you have the proper equipment and technical proficiency.
Machine Troubleshooting
Problem Possible Cause Solution
Bad connection Check the motor and cord interlock connections.
Tripped circuit breaker Press reset button on circuit breaker (under rear of machine).
No power
Machine will not start
Motor runs sluggish
Fuse / circuit breaker repeatedly trips
Machine vibrates during operation
Poor Performance
Switch lever safety lock not depressed Hold in the switch lever safety lock and then engage switch levers.
Bad connection Check the motor and cord interlock connections.
Defective motor start switch Contact an authorized APEC Distributor.
Low voltage
Bad motor run capacitor Contact an authorized APEC Distributor.
Handle is not locked Push down on handle release lever to lock handle.
Defective handle switch Contact an authorized APEC Distributor.
Low voltage
Not on a dedicated circuit Make sure there is no other items using power on the circuit.
Motor is overloaded
Bad connection Contact an authorized APEC Distributor.
Handle is not locked Push down on handle release lever to lock handle.
Defective motor Contact an authorized APEC Distributor.
Defective pad One side is more dense than the other. Replace pad.
Warped or damaged padholder Replace.
Pad not installed properly / not centered Remove and install properly.
There are lines on the floor
There floor does not shine Use the appropriate pad for the job.
Check the main power supply (building circuit breaker).
Check the cord connection at the wall outlet
Using extension cord with wire smaller than 12/3. Replace with a 12/3 extension cord.
Using more than one extension cord. Only use one 50ft 12/3 extension cord.
Eliminate extension cord & locate a power source closer to work site.
Have voltage checked by a qualified electrican.
Try a different pad that is less aggressive.
DO NOT add weight to machine. Remove any excess weight added to machine.
The floor was not cleaned before buffing. Scrub and clean the floor.
Clean the pad or replace with a new clean pad.
14
Section - A English - EN
Technical Specifications:
Description 225BU20V 225BU20VE 225BU20VEA
Voltage (V) 115 230 230
Frequency (Hz) 60 50 50
Current (A) 12 5 8
Pad / Brush Speed 1500 rpm 1500 rpm 1500 rpm
Power 1.5 hp (1.1 kW) 1.5 hp (1.1kW) 1.5 hp (1.1kW)
Pad Size 20” (51 cm) 20” (51 cm) 20” (51 cm)
Cord 14/3 Yellow H05VVF3G 1.5mm
Cord Length 50’ (15 m) 40’ (12 m) 40’ (12 m)
Height w/ Handle 49” (125 cm) 49” (125 cm) 49” (125 cm)
Width 20” (51 cm) 20” (51 cm) 20” (51 cm)
Length 32” (81.5 cm) 32” (81.5 cm) 32” (81.5 cm)
Weight w/ cord 76 lbs (35 kg) 76 lbs (35 kg) 76 lbs (35 kg)
Handle Tube Tubular Steel Tubular Steel Tubular Steel
Main Frame
Shroud Polyethylene Polyethylene Polyethylene
Wheels 5” Non Marking 5” Non Marking 5” Non Marking
Welded Steel
Sheet Metal
Welded Steel
Sheet Metal
2
H05VVF3G 1.5mm
Welded Steel
Sheet Metal
Description 225BU202V
Voltage (V) 115
Frequency (Hz) 60
Current (A) 12
2
Pad / Brush Speed 2000 rpm
Power 1.5 hp (1.1 kW)
Pad Size 20” (51 cm)
Cord 14/3 Yellow
Cord Length 50’ (15 m)
Height w/ Handle 49” (125 cm)
Width 20” (51 cm)
Length 32” (81.5 cm)
Weight w/ cord 76 lbs (35 kg)
Handle Tube Tubular Steel
Main Frame
Wheels 5” Non Marking
Welded Steel
Sheet Metal
15
Section - D English - EN
PE225BU DUST CONTROL
Floor Burnisher
Parts Manual
Notes:
________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________
16
Section - D English - EN
ADD THIS PAGE TO PAGE 13 WITH EXISITNG WIRING SCHEMATIC THIS ONE IS FOR 127V AND 230V 225BU20EB AND 225BU20E MODELS
Electrical Schematic - 120V
Electrical Schematic - 230V
17
Section - D English - EN
Main Assembly (225BU20V)
54
38
35
39
30
18
45
45
46
42
22
37
41
13
29
52
31
1
53
9
10
17
11
8
44
49
47
48
34
55
3
24
51
19
20
21
14
5
15
28
32
6
7
12
36
33
2
4
27
16
6
32
24
40
3
1
26
44
7
12
23
4
43
28
29
13
2
25
8
11
9
10
RF068100
5
2
4
030217
18
Section - D English - EN
Main Assembly (225BU20V)
Parts List
ITEM
PART NUMBER
QTY
NB926761
NB326563
NB950525
MX107547
NB01910029
920342116
NB025400218
MP503300120
MP507900122
MP503800224
MP504500126
MP502800228
MP506500130
80295A232
NB5000434
MP505300136
NB043800143
NB4381245
NB9645247
NB033300249
56454538151
NB025700253
MP007300155
DESCRIPTION
WASHER, FLAT, 5/16"
WASHER, LOCK, 5/16"NB611142
NUT, LOCK, 5/16"-18, NC
SCREW, CAP, 5/16"-18 X 3/4"NB974544
WASHER, FLAT, 5/16" X 1 1/2"
WASHER, FLAT, 3/8 MX108036
WASHER, LOCK, 3/8"
WHEEL 5 POLISHER39857A28
BOLT, HEX, 1/4-20 X 3/4, GD 5
WASHER, LOCK, 1/4" NB6110210
WASHER, FLAT, 1/4"NB3350211
SCREW, CAP, HH, 3/8-16 X 3/4NB6851412
BOLT SHOULDER 3/8 X 1/280026A213
CAM ASSY WITH GRIP56109699114
WASHER WEAR CAM9 80349115
NUT LK 3/8 -16 REG
SCREW, BH, 1/4-20 X 3/4, SSNB049000217
WASHER, FLAT, 1/4", SS
KEY, 3/16 X 1 7/8 MP236800119
PULLEY, 3.5" DIA., 10 GROOVE, J SECTION
PULLEY, 1.5" DIA., 10 GROOVE, J SECTIONMP503400121
BELT, 35", J SECTION, 10 GROOVE
PADHOLDER, 20", MALISH, W/KEYED RISERMP506700123
SPACER, WHEEL, 1" OD X .5" ID X .75 L
AXLE, REAR, .50 DIA. X 15.43 LMP503900125
BRACKET, ADJUSTMENT, BELT, ASM
BOLT, HEX, 3/8-16 X 3 1/2, TAP, GD5, ZINCNB073300127
BRACKET, SUPPORT, HANDLE
SPACER, PIVOT, NYLON,1" OD X .38" ID X .315 L MP503700229
HANDLE, 225BU20V, ASM.
FILTER, ELEMENTKA110137048131
WASHER BOWED .516ID X 1.06OD
CORD, PIGTAIL, 225BUMP507200133
BOLT, CARRIAG E, 5/16 X 1
MOTOR, 1.5HP, 115V, 3200RPMMP504100135
SHROUD, DUST CONTROL, 225BU
SKIRT, DUST, 20", 225BUMP506800137
COVER, DUST CONTROL, 2 25BUMP505200138
DECAL, HANDLE, 225BUMP504400139
FRAME, ASSEMBLY, 225BU20VMP507800140
CLAMP CABLE51074A141
CLAMP, 3/4" ID, RETAINERNB8130142
GROMMET, 2"ID X 3/16 GROOVE X 2 3/4"OD
SCREW, DRILL KWIK, 8 x 1/2170906244
SCREW, DRILL KWIK, 8 X 3/4
WASHER, FLAT, #1080291A146
WASHER, FLAT, #10
NUT, LOCK, 10-24, NYLON NB9735248
SCREW, BH, 10-24 X 7/8
BOOT, RESET BUTTON (NOT SHOWN)56459367150
CIRCUIT BREAKER, 15A
CONTACTOR DPST 115V COIL 1. 5 Hp41807A152
WASHER, LOCK, 1/4"
DECAL, PE, 4", MASKED, FOR WHTMP498900154
DECAL, KEEP HANDS/FEET (TRILING) WHITE
RF068100
030217
19
Section - D English - EN
Main Assembly (225BU20VE & 225BU20VEA)
36
33
37
14
17
18
40
10
22
30
35
9
11
8
32
38
31
24
13
29
19
21
5
15
28
20
26
12
2
4
6
16
27
31
24
6
7
3
2 4
7
12
1
39
28
25
8
11
9
29
13
10
RF070100
1
3
34
23
5
2
4
060917
20
Section - D English - EN
Main Assembly (225BU20VE & 225BU20VEA)
ITEM
5
7
12
QTY
4
PART NUMBER
NB611142
NB974544
MX108036
80026A213
980349115
NB049000217
MP236800119
MP503400121
MP506700123
NB073300127
MP503700229
80295A231
MP506000133
NB025700240
Parts List
DESCRIPTION
WASHER, FLAT, 5/16"NB926761
WASHER, LOCK, 5/16"
NUT, LOCK, 5/16"-18, NCNB326563
SCREW, CAP, 5/16"-18 X 3/4"
WASHER, FLAT, 5/16" X 1 1/2"NB95052
WASHER, FLAT, 3/8
WASHER, LOCK, 3/8"MX10754
WHEEL 5 POLISHER39857A28
BOLT, HEX, 1/4-20 X 3/4, GD 5 NB01910029
WASHER, LOCK, 1/4" NB6110210
WASHER, FLAT, 1/4"NB3350211
SCREW, CAP, HH, 3/8-16 X 3/4NB6851
BOLT SHOULDER 3/8 X 1/2
CAM ASSY WITH GRIP56109699114
WASHER WEAR CAM
NUT LK 3/8 -16 REG920342116
SCREW, BH, 1/4-20 X 3/4, SS
WASHER, FLAT, 1/4", SSNB025400218
KEY, 3/16 X 1 7/8
PULLEY, 3.5" DIA., 10 GROOVE, J SECTIONMP503300120
PULLEY, 1.5" DIA., 10 GROOVE, J SECTION
BELT, 35", J SECTION, 10 GROOVEMP507900122
PADHOLDER, 18", X-PAD, W/KEYED RISER
SPACER, WHEEL, 1" OD X .5" ID X .75 LMP503800224
AXLE, REAR, .50 DIA. X 15.43 LMP503900125
BRACKET, ADJUSTMENT, BELT, ASMMP504500126
BOLT, HEX, 3/8-16 X 3 1/2, TAP, GD5, ZINC
BRACKET, SUPPORT, HANDLEMP502800228
SPACER, PIVOT, NYLON,1" OD X .38" ID X .315 L
FILTER, ELEMENTKA110137048130
WASHER BOWED .516ID X 1.06OD
BOLT, CARRIAGE, 5/16 X 1NB5000432
MOTOR, 1.5HP, 230V/50HZ, 3200RPM
SHROUD, DUST CONTROL, 225BUMP505300134
SKIRT, DUST, 20", 225BUMP506800135
COVER, DUST CONTROL, 225BUMP505200136
HANDLE, ALUMINUM, EXPORT, ASM.MP511000137
FRAME, ASSEMBLY, 225BU20VMP507800138
GROMMET, 2"ID X 3/16 GROOVE X 2 3/4"OD NB043800139
WASHER, LOCK, 1/4"
RF070100
060917
21
Section - D English - EN
Main Assembly - 2000 RPM MODEL (225BU202V)
30
34
33
17
39
22
38
18
52
14
48
46
51
50
35
31
43
43
45
40
41
44
36
19
20
15
47
49
6
44
7
12 26
21
5
2
4
27
6
32
24
28
1
3
2
4
7
12
29
16
8
11
10
9
25
13
1
3
RF071400
42
37
23
5
2
4
052517
22
Section - D English - EN
Main Assembly - 2000 RPM MODEL (225BU202V)
Parts List
DESCRIPTIONPART NUMBERQTYITEM
NB926761
NB326563
44
5
MX108036
7
39857A28
NB3350211
80026A213
920342116
NB025400218
MP505100121
MP506700123
MP504500126
MP502800228
MP507200133
MP507800136
MP506800138
NB8130141
NB4381243
41807A146
NB033300248
NB9645251
WASHER, FLAT, 5/16"
WASHER, LOCK, 5/16"NB611142
NUT, LOCK, 5/16"-18, NC
SCREW, CAP, 5/16"-18 X 3/4"NB9745
WASHER, FLAT, 5/16" X 1 1/2"NB95052
WASHER, FLAT, 3/8
WASHER, LOCK, 3/8"MX10754
WHEEL 5 POLISHER
BOLT, HEX, 1/4-20 X 3/4, GD 5 NB01910029
WASHER, LOCK, 1/4" NB6110210
WASHER, FLAT, 1/4"
SCREW, CAP, HH, 3/8-16 X 3/4NB6851412
BOLT SHOULDER 3/8 X 1/2
CAM ASSY WITH GRIP56109699114
WASHER WEAR CAM980349115
NUT LK 3/8 -16 REG
SCREW, BH, 1/4-20 X 3/4, SSNB049000217
WASHER, FLAT, 1/4", SS
KEY, 3/16 X 1 7/8 MP236800119
PULLEY, 3.5" DIA., 10 GROOVE, J SECTIONMP503300120
PULLEY, 2" DIA., 10 GROOVE, J SECTION
BELT, 37", J SECTION, 10 GROOVEMP505400122
PADHOLDER, 18", X-PAD, W/KEYED RISER
SPACER, WHEEL, 1" OD X .5" ID X .75 LMP503800224
AXLE, REAR, .50 DIA. X 15.43 LMP503900125
BRACKET, ADJUSTMENT, BELT, ASM
BOLT, HEX, 3/8-16 X 3 1/2, TAP, GD5, ZINCNB073300127
BRACKET, SUPPORT, HANDLE
SPACER, PIVOT, NYLON,1" OD X .38" ID X .315 L MP503700229
HANDLE, 225BU20V, ASM.MP506500130
FILTER, ELEMENTKA110137048131
WASHER BOWED .516ID X 1.06OD80295A232
CORD, PIGTAIL, 225BU
MOTOR, 1.5HP, 115V, 3200RPMMP504100134
BOLT, CARRIAGE, 5/16 X 1NB5000435
FRAME, ASSEMBLY, 225BU20V
SHROUD, DUST CONTROL, 225BUMP505300137
SKIRT, DUST, 20", 225BU
COVER, DUST CONTROL, 225BUMP505200139
CLAMP CABLE51074A140
CLAMP, 3/4" ID, RETAINER
GROMMET, 2"ID X 3/16 GROOVE X 2 3/4"OD NB043800142
SCREW, DRILL KWIK, 8 X 3/4
SCREW, DRILL KWIK, 8 x 1/2170906244
WASHER, FLAT, #1080291A145
CONTACTOR DPST 115V COIL 1.5 Hp
CIRCUIT BREAKER, 15A56454538147
SCREW, BH, 10-24 X 7/8
BOOT, RESET BUTTON (NOT SHOWN)56459367149
NUT, LOCK, 10-24, NYLON NB9735250
WASHER, FLAT, #10
WASHER, LOCK, 1/4" NB025700252
RF071400
052517
23
Section - D English - EN
Handle Assembly (225BU20V)
5
3
6
7
9
7
11
8
1
11
4
2
10
15
RF067800
17
14
13
14
18
16
030317
24
Section - D English - EN
Handle Assembly (225BU20V)
Parts List
ITEM
5
7
QTY
PART NUMBER 61373A11 MP50660012 21075A13 50781A14 21074A1
80291A18 98060329 MP476300110 80284A611
DESCRIPTION HANDLE TUBE CORD, INTERCONNECT, 5 CONDUCTOR, UL HANDLE, REAR - CFP
CLAMP HANDLE C2K
HANDLE, FRONT - CFP INTERLOCK ASM.10687A16 SCREW, 10-32 UNF X .37580290A3 WASHER, FLAT, #10 WASHER, LK 10 EXT TOOTH CORD, POWER, 14/3 X 50FT, ST, YELLOW SCREW, 10-32 UNF X .75 DECAL, HANDLE, 225BUMP504400112
ITEM
PART NUMBER
QTY
MP504200113 902567214 167312115
MP503500118
Parts List
DESCRIPTION HOUSING, BEARING, SPINDLE, FRONT BEARING BALL DOUBLE SEALED RING, RETAINER, INTERNAL RING, RETAINER, 3/4", C-STYLE, HDNB018500116 RING, RETAINING, EXTNB070200117 SHAFT, SPINDLE, FRONT
RF067800
030317
25
Section - D English - EN
Handle Assembly (225BU20VE & 225BU20VEA)
8
5
7
9
1
1
10
1
9
11
4
6
3
12
2
RF071600
060917
26
Section - D English - EN
Handle Assembly (225BU20VE & 225BU20VEA)
Parts List
ITEM
4 5
7
QTY
12
PART NUMBER
80290A31
50781A13 61373A1 21075A1 21074A16 10687A1 80284A68 98060329
MP512000111 MP513000112A MP514000112B
DESCRIPTION SCREW, 10-32 UNF X .375 CORD, INTERCONNECT, EXPORTAS018000
CLAMP HANDLE C2K
HANDLE TUBE HANDLE, REAR - CFP HANDLE, FRONT - CFP
INTERLOCK ASM.
SCREW, 10-32 UNF X .75
WASHER, LK 10 EXT TOOTH
WASHER, FLAT, #1080291A110 CORD, PIGTAIL, HANDLE, EXPORT, IEC CORD, POWER SUPPLY, CE, IEC, RED CORD, POWER SUPPLY, AUSTRALIAN, IEC
RF071600
060917
27
Section - D English - EN
Frame Assembly
5
4
16
7
1
6
9
8
3
11
15
10
3
2
13
14
16
2
RF070000
14
12
030317
28
Section - D English - EN
Frame Assembly
Parts List
ITEM
2 3
5
7
QTY
PART NUMBER
MP50460011
7
NB3275
7
NB3350 NB01910034 MP5071001
85700A4 MP50300028 NB500049 NB3265410 NB9267411
NB3267213 MX1080414 MP060800215 NB6501216
DESCRIPTION
HOUSING, BEARING, SPINDLE, FRONT, ASM.
NUT, LOCK, 1/4"
WASHER, FLAT, 1/4" BOLT, HEX, 1/4-20 X 3/4, GD 5 TUBE, DUST, 225BU FRAME, DUST CONTROL, 225BU, WELDMENTMP50700016 SCREW, CAP, HH, 1/4-20 X 1
BRACKET, WHEEL, WELDMENT
BOLT, CARRIAGE, 5/16 X 1
NUT, LOCK, 5/16"-18, NC
WASHER, FLAT, 5/16" SCREW, BH, 3/8-16 X 2 1/2, SSNB073100212
NUT, LOCK, 3/8", NC
WASHER, FLAT, 3/8 WHEEL, 5", PERFORMA, W/ BUSHING INSERT, 1/4-20, COMPRESSION TYPE
RF070000
030317
29
Section - D English - EN
Limited Warranty
PE225BU DUST CONTROL
TO QUALIFY FOR THIS WARRANTY
(1) Machine must be registered at the time of purchase on a form
provided by Amano Pioneer Eclipse Corporation. Your Amano Pioneer Eclipse Corporation Distributor is responsible for the registration of your machine. Please cooperate with your Distributor in supplying necessary information on the card.
(2) The machine must have been purchased from Amano Pioneer
Eclipse Corporation or an authorized Amano Pioneer Eclipse Corporation Distributor.
(3) This warranty extends to the original purchaser only and is not
transferable to subsequent owners.
TIME PERIODS
(1) ONE (1) YEAR WARRANTY - For the PE225BU DUST
CONTROL
Warranted to be free from defects in material and workmanship
for a period of one (1) year from the date of purchase by the original owners. (See Exclusions.)
EXCLUSIONS (Not Covered by Warranty)
(1) Parts that fail through normal wear by reason of their
characteristics (cords, motor brushes, wheels, pad holder, belt, skirt, or other consumable parts).
(2) This warranty does not extend to parts affected by misuse,
neglect, abuse or improper maintenance. All defective parts must be returned to the distributor for credit.
THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION
(1) The obligation of Amano Pioneer Eclipse Corporation under this
warranty is limited to repairing or replacing, at its option, any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above.
(2) Warranty repairs will be made by your Amano Pioneer Eclipse
Corporation Distributor without charge for parts and labor. They will be compensated with a warranty labor rate of $45.00 per hour, for the first year of ownership.
(3) Parts repaired or replaced under this warranty are warranted
only during the balance of the original warranty period. All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse Corporation.
WARRANTY SERVICE
To obtain warranty service, take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Corporation Distributor. Amano Pioneer Eclipse Corporation will not reimburse expenses for service calls or travel. For the Distributor in your area, call Amano Pioneer Eclipse Corporation Customer Service Department at 1-800-367-3550 or 1-336-372-8080. If you are dissatisfied with the service that you receive, call or email Amano Pioneer Eclipse Corporation Customer Service Department at apeccs@pioneer-eclipse.com for further assistance.
INSTRUCTIONS AND CONDITIONS FOR WARRANTY REIMBURSEMENT
l Order replacement part: Orders will be processed and charged,
as normal procedure.
l Call Amano Pioneer Eclipse Corporation for R/A number. l You will need the Engine Serial Number, Machine Serial
Number, and the Machine Model Number.
l Parts must be returned, accompanied with the R/A number to
be eligible for warranty credit.
l All Warranty Parts will be shipped prepaid UPS Ground, any
other method will be at the recipients expense.
l Freight on any Warranty Part after 30 days must be paid for by
the Purchaser.
l Warranty labor rate is $45.00 per hour. l Credit will be issued upon completion of the above steps, at the
above rates.
DISCLAIMER OF CONSEQUENTIAL
AMANO PIONEER ECLIPSE CORPORATION DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE AMANO PIONEER ECLIPSE CORPORATION MACHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE EXCEPT AS STATED IN THE WARRANTY APPLICABLE TO EACH MACHINE. EXCEPT AS STATED IN SUCH WARRANTIES, THE COMPANY DOES NOT OTHERWISE WARRANT ANY MACHINE AND NO WARRANTY, EXPRESS, IMPLIED OR STATUTORY IS MADE BY THE COMPANY.
Copyright 2017 Amano Pioneer Eclipse Corporation
LT076300_E; 061517
30
Section - A English - EN
Amano Pioneer Eclipse Corporation
1 Eclipse Rd l PO Box 909
Sparta, North Carolina 28675 l USA
www.pioneereclipse.com
+1-336-372-8080
1-800-367-3550
Fax +1-336-372-2913
Harmonized Standards Applied: EN ISO 12100:2010, EN 60335-2-67:2012
© 2017 Amano Pioneer Eclipse Corporation
Machinery Directive 2006/42/EC
ROHS Directive 2011/65/EU
EMC Directive 2014/30/EU
LT076300
225BU DUST CONTROL_E
32
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