Pioneer Eclipse Express Power Glide Operator's Manual

Operator’s Manual

Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the operator or nearby personnel or result in damage to the machine or nearby property. Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or 1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.

La falta de leer y de entender este manual antes de usar esta máquina o de realizar servicio en esta máquina puede dar lugar a lesión al operador o al personal próximo o a resultado en daño a la máquina o propiedad próxima. Cada operador debe ser entrenado en la operación de esta máquina antes de ser permitido utilizarla. Ponerse en contacto con el servicio de Amano Pioneer Eclipse 1-800-367-3550 o 1-336-372-8080 o un distribuidor autorizado por Amano Pioneer Eclipse para investigar sobre el entrenamiento o para solicitar un manual.

Manquer de lire et de comprendre ce manuel d'utilisation avant l'utilisation de cette machine ou avant faire de maintenance sur la machine peut être résulter en blessure à l'opérateur ou au personnel proche ou peut endommagé la machine ou la propriété proche. Chaque utilisateur doit être entraîné dans l'opération de cette polisseuse avant l'utilisation. Veuillez contacter le service àpres-vente de Amano Pioneer Eclipse à 1-800-367-3550 ou 1-336-372-8080 et/ou un distributeur de Amano Pioneer Eclipse pour vous renseigner concernant l'entraînement ou pour obtenir un autre manuel d'utilisation.

UHS Battery Burnisher

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Record This Important Information

Date of Purchase Purchased From Address City State Zip Phone Contact Machine Model Machine Serial Number

Important Phone Numbers

Medical Emergency Police Fire Department

In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine.

DANGER! indicates that the possibility of severe bodily injury or death can occur if DANGER! statements are ignored. Read and observe all DANGER! statements included in the Operation Manual and attached to the machine.

WARNING! indicated that the possibility of bodily injury to the operator and other people can occur if WARNING! statements are ignored. Read and observe all WARNING! statements included in the Operation Manual and attached to the machine.

CAUTION! indicates that the possibility of damage to the machine or other property can occur if CAUTION! statements are ignored. Read and observe all CAUTION! statements included in the Operation Manual and attached to the machine.

Contents

Machine Specifications.......................................................2

Safety Precautions..............................................................3

Operator Responsibility..........................................4

Operator-Ear Sound Pressure Level.....................4

Hand-Arm Vibration...............................................4

Machine Preparation...........................................................5

Unpacking the Machine.........................................5

Connecting the Batteries.......................................5

Installing Steel Skirt...............................................5

Machine Operation.............................................................6

Controls and Instruments......................................6

Drive Controls........................................................7

Master On/Off Switch............................................7

Multi-Function Display...........................................7

Pad Pressure Gauge.............................................7

E-Stop Switch........................................................8

Raise/Lower Switch...............................................8

Burnish On/Off Switch...........................................8

Pad Pressure Adjustment Lever............................8

Fuses.....................................................................8

Onboard Battery Charger......................................9

How The Machine Works....................................10

Pre-Operation Check List....................................10

Turning on the Machine.......................................10

Changing Direction..............................................10

Stopping and Turning Off Machine......................10

Installing/Changing Burnishing Pad.....................10

Dust Box Removal...............................................11

Brake Release.....................................................11

Storage.................................................................11

Operation on Inclines...........................................11

Post-Operation Check List...................................11

Lubrication of Rear Casters.................................11

Body Maintenance............................................11

Plastic Cover Removal........................................12

Battery Maintenance............................................12

Static Drag Chain.................................................12

Repacking the Machine........................................12

Transporting the Machine....................................12

Maintenance.....................................................................13

Maintenance Chart..............................................13

Machine Troubleshooting.....................................14

Zapi PM4Q Alarm Codes............................15 & 16

Exploded Views and Parts Lists

Motion Controls...........................................17 & 18

Motor Cover/Dash Panels...........................19 & 20

Battery Cover..............................................21 & 22

Deck and Skirt.............................................23 & 24

Shroud Assembly.........................................25 & 26

Frame Assembly............................................27 - 32

Frame Assembly Manual Lif t........................33 & 34

Wiring Schematic..............................................................35

Wiring Schematic Manual Lift............................................36

Warranty............................................................................37

Machine Specifications - PowerGlide Express

VOLTAGE: ..........36 VOLT (3 - 12 VOLT BATTERIES)

BATTERIES:............................12 VOLT DEKA 228 AH

BURNISHING RATE:.(28in)±23,000 ft

/hr (2137 m2/hr)

(24in)±20,000 ft2/hr (1858 m2/hr)

BURNISH WIDTH:....................................28 in (71 cm)

24 in (61 cm)

BURNISH PAD:........................................28 in (71 cm)

24 in (61 cm)

PAD SPEED:................................................1500 RPM

PAD PRESSURE:...................................ADJUSTABLE

TRANSPORT SPEED:...............3.2 MPH (5.15 KmPH)

BURNISH SPEED:..........................2 MPH (3.2 KmPH)

BURNISH MOTOR:......................................PM 2.5 HP

TRANSAXLE (Sealed):..................400 WATT PM 26:1

BATTERY CHARGER:.................ON-BOARD 36v 25A

WHEELS:.................................................10 IN. SOLID

NOISE LEVEL:.................................................<70 dBA

VIBRATION LEVEL:........................Less than 2.5 m/s2

WEIGHT (W/O BATTERIES):................290 lb (132 kg)

WEIGHT (235 AH BATTERIES):...........950 lb (431 kg)

OVERLOAD PROTECTION:.............................FUSES

OPERATING TIME:.....................Approximately 2 HRS

LENGTH:................................................64 in (163 cm)

FRAME WIDTH:.......................................26 in (66 cm)

HEIGHT....................................................36 in (91 cm)

Safety Precautions

Anyone operating the machine should read the following carefully and be informed of potentially dangerous operating conditions. Operators should be familiar with the location and use of all safety devices on the machine. Do not use the machine if it is not in proper operating condition, and report any damage or operation faults immediately.

DANGER! This machine has parts including the

pad/brush assemblies that can cause severe injury if these parts are contacted while they are moving. Do not allow any part of the body or clothing to come in contact with these parts while they are moving. Do not try to change the pads/brushes while the machine is running. Do not allow other people to come near the machine while it is in operation. Do not allow the machine to run unattended. Do not leave the machine in a place where unauthorized or untrained personnel could use the machine. Do not run the machine with the pads/brushes off center, damaged or missing. Do not operate the machine if the machine has loose parts.

WARNING! Batteries emit hydrogen gas. Explosion or

fire can result. Keep sparks and open flame away. Keep covers open when charging. Do not smoke around batteries. Avoid skin contact with the acid contained in the batteries. Never allow metal objects to lay across battery tops.

WARNING! Operate from the rear of the machine only. WARNING! Inspect pad holders regularly. Afractured

pad holder may result in pad fragments causing injury.

WARNING! Use caution when operating the machine on

a ramp or incline. Do not turn the machine, or leave it unattended, on a ramp or incline.

WARNING! Store machine inside. Keep the electrical

components of the machine dry. DO NOT PRESSURE WASH MACHINE.

WARNING! Modifications or alterations to this machine

can lead to personal injury or damage to the machine. Do not make unauthorized modifications or alterations to this machine. Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine. Any unauthorized modification or alteration to this machine voids all warranties.

WARNING! The motor and motor controller become hot

enough while the machine is in operation, and for a long time after the machine is shut off, to cause severe burns. Do not touch these parts of the machine until they have cooled.

WARNING! Injury can occur to the eyes and body while

using the machine. Safety goggles, safety shoes, and safety clothing are recommended while operating the machine.

WARNING! Machine vibration may cause tingling or

numbness in the fingers or hands. Gloves are recommended to reduce machine vibration. If tingling or numbness persists, shut off the machine. If the vibration is caused by loose parts such as an off center pad/brush, adjust or tighten these parts before using the machine again.

WARNING! Do not burnish on an incline. This machine is

designed to burnish on a flat level floor.

CAUTION! Do not operate machine unless trained and

authorized. Do not operate machine unless you have read and understand the operation manual. Do not operate machine in flammable or explosive areas.

CAUTION! Before starting machine ensure all safety

devices are in place and functioning properly. Before starting machine check for proper operation.

CAUTION! When using machine, go slowly on inclines or

slippery surfaces. Use care when operating machine in reverse. Follow all manufacturers instructions on chemical product containers when handling, mixing, or using chemical products.

CAUTION! When servicing machine, stay clear of moving

parts. Do not wear loose clothing when working on machine. Block machine wheels before raising or jacking up machine. Use hoist stands that will support the weight of the machine. Wear eye and ear protection when using pressurized air. Disconnect battery connections before servicing machine. Use only replacement parts supplied by Amano Pioneer Eclipse or a Amano Pioneer Eclipse Authorized Distributor or Service Center.

This machine is manufactured for commercial use only.

This machine is designed and manufactured for burnishing indoor hard floor surfaces. Amano Pioneer Eclipse does not recommend use of this machine in any environment other than an indoor environment.

Battery powered floor equipment is designed and manufactured for commercial use only. These machines are designed to burnish most modern types of floors including composition tile, stone, marble, terrazzo, and resilient floor covering, and some coated wood floors.

Operator Responsibility

The operator is responsible for performing the recommended daily maintenance and checkups of the machine to keep it in good working condition. The operator must inform the service mechanic or supervisor when recommended maintenance procedures are required as prescribed in the MAINTENANCE section of this manual.

Read this manual carefully before operating this machine. FOR SAFETY: Do not operate machine before reading

and understanding the operation manual. Check the machine for shipping damage. Keep your machine regularly maintained by following the

maintenance information in this manual. We recommend taking advantage of a service contract from your Amano Pioneer Eclipse Authorized Distributor or Service Center.

Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor. Use the parts illustration section of your manual when ordering parts.

During and after operation, perform the recommended daily and hourly procedures outlined in the Maintenance Chart.

Test for Operator-Ear Sound Pressure Level

Amano Pioneer Eclipse measures and rates the operatorear sound pressure level for hand-guided floor treatment and floor cleaning machines for industrial use. All tests are performed in accordance with European Machinery Directive (98/37/EC).

 Outdoor test area consists of a flat open space free

from effects of signboards, buildings or hillsides for at least 15m (50ft) from the center of the test surface. Indoor tests are conducted in a semi-anechoic or sound deadening room.

 The test surface is a single sheet of floor covering at

least 1m (3.3ft) wider and longer than the equipment being tested. In order to not affect the sound reading, the observer taking readings is at least 2m (6.6ft) from the equipment being tested, or standing directly behind the operator.

 All machines are tested while stationary and centered

on the test surface. With the traction drive in neutral (where applicable) the test is conducted with the machine at maximum engine or motor speed as specified by the manufacturer.

 The operator is located in the normal operating

position with the microphone or meter supported independent of the machine, 1, 68m (66in) above the test surface, 25cm (10in) to the right and left centerline of the operators position, and 20cm (8in) to the rearmost point of the handle, with the handle in the most forward position.

 The sound level meter is observed for a minimum of 5

seconds or until a stabilized reading is obtain. The maximum repeatable sound level observed during the test at each microphone position is recorded and documented.

Test for Hand-Arm Vibration at the Grip Surface of Hand-Guided Machinery

Amano Pioneer Eclipse measures and rates the vibration at the machine-hand contact surface of hand-guided machines that are provided with handles in accordance with European Machinery Directive (98/37/EC).

 The test area consists of a flat open floor area that

allows the machine to be operated normally

 The transducer is mounted firmly at a point halfway

along the length of the handle where the handle would normally be held.

 Machines are tested while stationary, with all

mechanisms necessary for the equipment to perform its intended functions engaged and the traction drive in neutral (if applicable). The machine will be tested at maximum engine or motor speed as specified by the manufacturer of the subject machine.

 The measurements are recorded from the dominant

axis.

Machine Preparation

Unpacking the Machine

1. Cut and remove black bands holding the box to the pallet.

2. Remove staples attaching the box to the platform at the edge of the box.

3. With two people, one at either end of the box, lift box straight up and off the machine.

4. Remove loose accessories from the top of machine.

5. Cut and remove the band across the top of the burnishing head.

6. Raise the battery cover by lifting on the front of the cover and tilting it back to expose the battery compartment. When the battery cover is opened all the way it should rest on top of the handlebars.

7. Cut and remove the bands across the battery compartment.

8. Close the battery cover.

9. Using a 7/16” wrench, socket or adjustable wrench, remove the two lag screws attaching the wood block located behind the two drive wheels.

10. Release transaxle brake by pulling the black knob located at the back of the machine below the plastic cover. (Ref. “How the Machine Works - Brake Release”)

11. While pulling the machine backwards, by the handlebars, ease it off of the pallet to prevent damage.

Connecting the Batteries

The machine is shipped without batteries installed.

1. Raise charger bracket.

2. Place the batteries in the battery tray.

3. Connect the batteries together as shown on the battery connection diagram.

4. DANGER! Incorrect connection of batteries can cause explosion and/or serious injury. Double check battery connections.

5. Lower the Charger Bracket

6. Connect the Anderson plugs together.

Installing Steel Skirt

1. Raise the deck of the machine up to the transport position (Ref. Machine Operation - Raise/Lower Switch)

2. Lift the deck upward about 90 degrees by pulling up on the front of the deck. At this point, the tilt latch will hold the deck in the pad change position. (Ref. Machine Operation - Installing/Changing Burnishing Pad)

3. Remove steel skirt from bubble wrap packing and on the outside of the skirt, loosen the 1/4” hex bolt with jam nut until it is free from the brass insert.

4. Gently wrap the skirt around the deck. Do not flex the skirt more than needed, this could bend or damage the skirt.

5. With the skirt around the deck, position the slotted hole in the skirt onto the round stud on the bottom rear edge of the deck.

6. Re-install 1/4” hex bolt into brass insert. Tighten bolt

until skirt is snug around the deck but also floats up and down freely on the felt edging.

7. Tighten jam nut and lower deck to transport position. (Ref. Machine Operation: Installing / Changing Burnishing Pad)

Machine Operation

Controls and Instruments

Fuse

MDI

Deck Raise/Lower SW

Pad Pressure Gauge

Key SW

Burnish On/Off SW

Accelerator

E-Stop

Pad Pressure Adjust

Multiple Display Indicator, MDI

The multi-function display indicates number of hours the machine has been operated. It also displays any alarm code used for troubleshooting. There are four green LEDs and one red led. The four green LEDs indicate state of battery charge. If all four LEDs are lit the battery is 90-100% charged. If three LEDs are lit the battery is 60-80% charged. If two LEDs are lit the battery is 40-50% charged. If only one LED is lit the battery is 20-30% charged. Once the battery drops below 20% battery charge the red LED will blink, the burnish pad will stop and the traction speed will be reduced by 50%. The red LED will also blink if there are any alarm codes displayed. There are also two icons on the display. The turtle hourglass icon represents the machine is in burnish mode and the maximum speed is reduced. The hourglass icon represents the machine is counting hours of operation.

Pad Pressure Gauge

The pad pressure gauge indicates the load on the burnish motor. The light green area represents the normal burnish operation. The dark green represents heavy burnishing operation. If the machine is operated in the orange area for an extended amount of time (>30 min.) the machine will over heat and go into thermal cutback (reduced speed and performance). If the machine is operated in the red area for a sustained time (>5min.) the power fuse will fail and the burnish pad will stop. The fuse will have to be replaced.

Drive Controls

The accelerator moves in both directions, forward and back. Twist the handle grip forward for forward speed control and twist the handle grip back for reverse speed control. The accelerator is variable speed therefore the more you twist the handle grip, the faster the machine will go.

Turning: Push the machine in the opposite direction of the turn, holding the handle grips firmly.

Stop: Release the accelerator handle. The machine will automatically brake to a stop.

Master On/Off Switch

The PowerGlide Express features a master key switch. On: Turn the key all the way to the right. Off: Turn the key to the left or OFF position.

Pad Pressure Adjustment Lever

The pad pressure adjustment lever adjusts the amount of down pressure exerted on the burnish shroud. The pad pressure lever has 3 positions (light, medium, heavy).

NOTE: When using a new pad or when buffing freshly applied wax, the light setting should be used. As the pad breaks in and/or the wax starts to harden, the pad pressure lever can be adjusted to keep the pad pressure gauge in the green operational area. If the pad pressure adjustment lever is in the heavy position and the pad pressure gauge is in the white area, this indicates the burnish pad either needs to be changed or has become clogged with dirt and wax.

Fuses

The PowerGlide Express has 2 power fuses and 2 logic fuses. One power fuse is ANL 100 amp, which protects the burnish motor. The other power fuse is ANL50 amp, which protects the traction motor and controller. The two logic fuses are located on the dash panel. Both are rated at 3 amps. One protects the actuator and the other protects the logic circuit of the machine.

Logic Fuses

Power Fuses

E-Stop Switch

The emergency stop switch is provided for added safety. Press the RED knob to stop all function of the burnisher and come to an immediate stop. To reset the emergency stop switch pull up on the red knob.

Raise/Lower Switch

The Raise/Lower switch controls the position of the burnish shroud.

Lower Shroud for burnish mode: Press the bottom of the switch. The shroud will lower to the burnishing position.

Raise Shroud for transport/Pad Change mode: Press the bottom of the switch. The shroud will raise to the transport/Pad Change position.

Burnish On/Off Switch

The burnish On/Off switch controls the burnish pad motor. Turn the burnish pad on and start burnishing: Press the

top of the switch. The green light is ON. Turn the burnish pad off and stop burnishing: Press the

bottom of the switch. The green light is OFF. NOTE: The burnish pad will not begin to turn until the

accelerator is engaged by pushing or pulling the accelerator handle. When the accelerator is released the pad will stop turning within 5 seconds.

Onboard Battery Charger

To charge the batteries, first drive the machine to a flat, dry, well-ventilated area then turn the machine off. Check the water level in all the battery cells. If the level is low, add

just enough distilled water to cover the plates.

DO NOT OVERFILL. Then plug the female end of the supplied charging cord into the inlet mounted on the left side of the machine. Then plug the male end into a 115VAC 50/60Hz (+/-10%) wall socket. The battery charger will initialize and then soft start the charging cycle.

WARNING! Batteries emit hydrogen gas when charging. Explosion or fire can result. Keep sparks and open flame away when charging.

CAUTION! When servicing machine, wear protective gloves and goggles when handling batteries or battery

Battery Charger Controls:

1. Three-digit display + symbol (1), to view A=charging current, U=battery voltage, h=charging time, C=charging ampere-hours (AH), E=energy used to charge (KWh)

2. Button for the Selection of the display mode (2): A, U, h, C, E. After 10 seconds the display returns to the display of charging current.

3. Red control indicator (3): when it is on, the charging cycle has started.

4. Yellow control indicator (4): when it is on, the final phase of the charging cycle has started.

5. Green control indicator (5): when it is on, the charging cycle has finished.

Once the charge cycle is complete, the charger will remain active in a trickle charge mode to maintain the charge on the batteries until the charger is unplugged from the wall socket.

How the Machine Works

The Burnish components of the machine are:

 Burnish pad holder  Burnish pad  Burnish motor  Dust Collection Box

As the machine moves forward, the burnish pad shines the floor. Any excess dirt or wax gets picked up by the pad and distributed into the dust collection box via the dust collection system.

Pre-Operation Checklist

Before operating the machine:

 Check that the Burnish Switch is in the off position.  Check the pad holder to ensure there are no breaks

or cracks.

 Check correct connection of the batteries.  Check that the Dust Collection Box is empty and

latched into position.

 Check that the E-stop is pulled up in the operating

position.

Turning on the Machine

1. Complete pre-operation check.

2. Turn the Key to the ON position.

3. Lower the shroud to the burnish mode position.

4. Turn on the burnish switch and push or pull the handle in the forward/reverse direction.

5. Adjust pad pressure lever as needed.

Changing Direction

The direction the machine is traveling can be changed by pushing or pulling the accelerator in the opposite direction. The direction can be changed while the machine is in motion or stationary. If the machine is in motion and the direction is switched, the vehicle will slow down and change direction.

Stopping and Turning Off Machine

To stop the machine, release the accelerator and the machine will smoothly break to a stop and after 3 seconds the burnish motor will stop. When turning the machine off, turn off the burnish switch and then turn off the key switch. In an emergency situation the E-Stop can be used to immediately stop the vehicle and stop the burnish motor.

Installing/Changing Burnishing Pad

1. Make sure the Burnish Switch is OFF.

2. Raise the shroud to the transport/pad change position. Lift on the front of the shroud and tilt shroud into the pad change position.

3. Remove the center device by turning counterclockwise and carefully remove the old pad from the Velcro material.

CAUTION! CAREFULLY INSPECT THE PAD HOLDER FOR CRACKS OR DAMAGE! REPLACE IF NECESSARY.

4. Pull center from new pad, align pad on pad holder and secure with centering device by turning clockwise.

5. Press pad firmly onto Velcro.

6. Lift the front of the shroud and lift the shroud release lever and SLOWLY let the shroud return to the down position.

CAUTION! KEEP HOLD OF THE DECK TO AVOID

INJURY!

Dust Box Removal

Monitor the dust box carefully and empty as needed. The dust collection system will not operate effectively when the dust box is full. Under heavy burnishing conditions the dust box should be emptied every hour.

1. Turn off the Burnish Motor.

2. Unlatch the latches from the dust box.

3. Pull the dust box out of the motor cover.

4. Remove filter cover and filter.

5. Pour dust and debris from the dust box into a waste container.

6. If necessary blow the dirt out of the air filter.

Brake Release

Pull the brake release lever out to release the brake in order to move the burnisher without power. To reset the brake push the lever in toward the frame. FOR YOUR SAFETY: THE BRAKE SHOULD ALWAYS BE ENGAGED WHILE THE BURNISHER IS IN USE!

Storage

1. Machine should be stored in a dry environment.

2. Store machine away from objects that may fall and damage it.

3. Never store burnisher near an open flame or heat producing device.

4. Make sure burnisher is cleaned properly by wiping machine down with damp cloth before storing.

CAUTION! NEVER PRESSURE WASH MACHINE!

5. Disconnect batteries before storage.

Operation on Inclines

CAUTION! When using the machine, go slowly on inclines.

CAUTION! Do not run burnish pad on an incline. The maximum rated climb and descent incline is 10°.

Post Operation Checklist

Turn the machine OFF and perform the following checks:

 Check for wire, string, or twine wrapped around the

burnish pad

 Check Wire fray or damage  Empty the Dust Collection Box  Inspect batteries  Plug in on-board battery charger.

Lubrication of Rear Casters

Each of the two rear caster has one grease fitting on the caster swivel. Lubricate each caster with a grease gun every 100 hours of machine operation.

Body Maintenance

The body may be cleaned with a damp cloth to remove dust and scuff marks. More stubborn scuff marks on the tank exterior can be removed with a vinyl cleaner.

Plastic Cover Removal

The back panel has one screw knob in the center of the back cover. Remove the screw knob and pull the cover toward you from the top. The back cover will come off and expose the electronics of the machine.

The motor cover is attached to the shroud with (4) 5/16-18 hex head bolts. Using a 1/2 inch wrench, remove the bolts and remove the motor cover.

The Battery Cover is hinged at the dash for easy battery maintenance. Lift the bottom of the battery cover, at the shroud, up and swing the cover. Place the hood support rod into the hole on the battery connection bracket to hold the hood up.

FOR YOUR SAFETY: NEVER OPERATE BURNISHER WITHOUT ALL COVERS IN PLACE!

Battery Maintenance

The batteries are deep cycle 12 volt batteries. The lifetime of the batteries is limited by the number of charges the batteries receive. To get the most life from the batteries, charge them when the battery discharge LED (Red) starts to blink (20% charge left). Use only the on-board battery charger supplied to charge the batteries.

Periodically clean the top surface of the batteries and the terminals, and check for loose connections. Use a strong solution of baking soda and water. Brush the solution sparingly over the battery tops, terminals, and cable clamps. DO NOT ALLOW ANY BAKING SODA SOLUTION TO ENTER THE BATTERIES! Use a wire brush to clean the terminal posts and cable connectors. After cleaning, apply a coating of clear battery post protectant to the terminals and the cable connectors. Keep the tops of the batteries clean and dry.

To prevent a possible short circuit, keep all metallic objects off the top of the batteries. Replace any worn or damaged wires.

Never add acid to the batteries, only distilled water. Always keep the battery caps on, except when adding water or taking hydrometer readings.

Check the electrolyte level in each battery cell before and after charging, and after every 50 hours of operation. Do not charge the batteries unless the fluid is slightly above the battery plates. If needed, add just enough distilled water to cover the plates. Never add acid to

the batteries. Do not overfill.

Measuring the specific gravity, using a hydrometer, is a way to determine the charge level and condition of the batteries. If one or more of the battery cells test lower than the other battery cell (0.050 or more), the cell is damaged, shorted, or is about to fail.

Static Drag Chain

A static drag chain prevents the buildup of static electricity in the machine. The chain is attached to the frame.

Make sure the chain is always touching the floor.

Repacking the Machine

Refer to Unpacking section on page 5 and repack machine using original packing materials and container.

Transporting the Machine

When shipping the machine, make sure the batteries are disconnected and the machine is secured in the transporting vehicle with the brake set.

Maintenance

*These items must be performed with the proper tools and training. Contact a Amano Pioneer Eclipse Factory Certified Technician unless you have the proper equipment and mechanical proficiency.

Machine Troubleshooting

No traction signal

Alarm Codes ZAPI PM4Q

*Given the following alarm codes, troubleshooting should only be done by Amano Pioneer Eclipse Factory Certified Technician. A programming handset may be required for troubleshooting.

Alarm Codes ZAPI PM4Q (continued)

POWERGLIDE EXPRESS MOTION CONTROLS

081508

RF008000

Ref.Part # Description Qty. 1 NB9745 SCREW, CAP, 5/16-18 X 3/4 4 2 NB9445 WASHER, STAR LOCK, #10 2 3 NB9302 SCREW, SET, 1/4-20 X 3/8, KNURL 3 4 NB6111 WASHER, LOCK, 5/16 6 5 MX1025 SCREW, PAN HD, 10-24 X 3/4 2 6 NB3260 NUT, 5/16-18, NC 7 7 NB054000 ROD, THREADED, 10-32 X 1.5” LONG 1 8 NB048300 WASHER, FLAT, #4 4 9 NB048200 SCREW, PAN HD, #4-40 X 1 1/2,

PHILLIPS 2 10 NB027600 NUT, #10-24, SS 2 11 NB007000 NUT, LOCK, NYLON, 4-40 2 12 NB006600 NUT, KEPS, 10-32 1 13 NB005200 SCREW, SET, 10-24 X 5/16, NYLON

TIP 1 14 MP275800 SPRING, TORSION, WIG-WAG 1 15 MP112500 ARM, LINKAGE, POTENTIOMETER 1 16 MP223300 SPACER, HANDLE, PLATE, WIG-WAG 1 18 MP112100 BRACKET, HANDLE, RIGHT, ASM. 1 19 MP111900 BRACKET, HANDLE, WIG-WAG,

LEFT, ASM. 1 20 MP113300 WINDER, SPRING, WELDMENT 1 21 MP275500 TUBE, OUTER, WELDMENT 1 22 MP111701 PLATE, MOUNTING, CONTROLLER,

MOTION 1 23 MP151100 ROD END, FEMALE, 10-24 2 24 MP113001 CAM, SWITCH, ADJUSTABLE,

PAINTED 2

26 PG013500 WIRING HARNESS,

POTENTIOMETER, PGX 1

27 MP113501 PLATE, SPACER, MICROSWITCH,

PAINTED 1 28 MP276100 SPACER, ARM, POTENTIOMETER 1 29 NB9645 WASHER, FLAT, #10 1

POWERGLIDE EXPRESS MOTION

CONTROLS

081508

POWERGLIDE EXPRESS MOTOR COVER/DASH PANELS

02/06/07

RF008100

Ref.Part # Description Qty. 1 PG005001 GRILL, MOTOR COVER,

POWERGLIDE, PAINTED 1 2 MP237300 LATCH, DRAW, 4.16, W/REV.

KEEPER 2 3 NB007400 BOLT, PHILLIPS PAN HD, #8-32 X 1/2 3 4 NB9710 NUT, KEPS, 8-32, ZINC 4 5 NB043600 SCREW, PAN HD, HI-LO, #8 X 3/8” 5

PANEL, DASH, LEFT POWERGLIDE

EXPRESS

1 PG010501 PANEL, DASH, LEFT, PGX, PAINTED1 2 PG012300 DECAL, DASH, POWERGLIDE

EXPRESS, LEFT 1 3 MP233900 DISPLAY, MULTI-FUNCTION 1 4 MP209700 SWITCH, ROCKER, 36V, DPST 1 5 MP234700 FUSE, GLASS, 3 AMP 2 6 MP234600 FUSEHOLDER, HTB-261 2

MOTOR COVER, POWERGLIDE EXPRESS

120807

PANEL, DASH, RIGHT, POWERGLIDE

EXPRESS

1 PG010401 PANEL, DASH, RIGHT, PGX,

PAINTED 1

2 PG012400 DECAL, DASH, POWERGLIDE

EXPRESS, RIGHT 1 3 MP236900 AMMETER, 0-150 AMPS 1 4 MP209800 SWITCH, ROCKER, 36V, SPST.

W/GREEN LIGHT 1 5 MP206700 SWITCH, KEY, 2 POSITION 1

PANEL, DASH, LEFT, POWERGLIDE

EXPRESS, MANUAL LIFT

1 PG010501 PANEL, DASH, LEFT, PGX, PAINTED1 2 PG012300 DECAL, DASH, POWERGLIDE

EXPRESS, LEFT 1 3 MP233900 DISPLAY, MULTI-FUNCTION 1 4 MP230200 PLUG, HOLE, CONTURA, BLACK 1 5 MP234700 FUSE, GLASS, 3 AMP 2 6 MP234600 FUSEHOLDER, HTB-261 2 7 NB005700 NUT, 5/26-24, JAM 1 8 NB031700 PLUG, HOLE, 5/16 X 23/32 HEAD 1

120807

POWERGLIDE EXPRESS BATTERY COVER

081508RF007500

BATTERY COVER

Ref.Part # Description Qty. 1 MP101800 HINGE, LH 1 2 PG008900 COVER, BATTERY, PGX, TRIMMED 1 3 PG012500 DECAL, BATTERY, POWERGLIDE

EXPRESS 1 4 PG010001 GRILL, COVER, BATTERY, PGX 1 5 NB6545 SCREW, CAP, HH, 5/16-18 x 1 4 6 MX1045 NUT, HEX, 1/4-20 2 7 NB6110 WASHER, LOCK, 1/4 2 8 PG010101 BRACKET, RETAINER, COVER, PGX,

FORMED 2 9 MP077400 COVER, TENSION, SPRING 2 10 NB6535 SCREW, CAP, HH, 1/4-20 X 3/4 2 11 MP101900 HINGE, RH 1

Ref.Part # Description Qty. 12 NB9267 WASHER, FLAT, 5/16 4 13 NB6111 WASHER, LOCK, 5/16 4 14 NB3260 NUT, 5/16-18, NC 4 18 NB043600 SCREW, PAN HD, HI-LO, #8 x 3/8” 15

081508

POWERGLIDE DECK AND SKIRT

28” PADHOLDER ASSEMBLY

24” PADHOLDER ASSEMBLY

Ref.Part # Description Qty. 1 MP236600 PADHOLDER, 28” POWERGLIDE

COMPLETE 1

1.1 MP196300 RING, RELIEF, STRESS, LARGE,

PADHOLDER 1

1.2 NB3275 NUT, LOCK, 1/4 6

1.3 SA004000 PADHOLDER, 28”, W/STUDS ONLY 1

1.4 MP8310 VELCRO, HOOK, STUDS 68

1.5 MP257900 FLEXI-DISC, W/O LIP, .75” BORE

W/ INSERT 1

1.6 MP066300 RING, SPACER, CENTER LOK II 1

1.7 MP012700 RETAINER, PAD, CENTER-LOK II

(SCREW-IN) 1

1.8 PD006028 PAD, 28” BLUE BLEND-RND 1

1.9 NB3350 WASHER, FLAT, 1/4 6

1.10 NB9319 SCREW, BH, 1/4-20 X 1 1/4” 6

1.11 NB032500 INSERT, 3/8-16, STAFAST 1

1.12 MP297201 PLATE, SPACE, PADHOLDER 1

28” DECK ASSEMBLY

2 PG006300 SHROUD, 28”, POWERGLIDE,

ASM. 1

2.1 PG005900 SHROUD, 28” , POWERGLIDE 1

2.2 MP007300 DECAL, KEEP HANDS/FEET 1

2.3 MP139900 BUSHING, SKIRT, STEEL 1

2.4 NB038800 SCREW, SOCKET HD,

1/4-20 x 1 1/4 LOCTITE 1

2.5 MP8300 VELCRO, HOOK, 1” W/ADHESIVE,

25 YDS/ROLL 2.78 YDS.

2.6 NB3275 NUT, LOCK, 1/4 1

2.7 PG000500 TUBE, DUST, POWERGLIDE 1

2.8 RV013200 SCOOP, 28” 1

2.9 NB3350 WASHER, FLAT, 1/4 7

2.10 NB3001 SCREW, BH, 1/4-20 X 3/4 5

2.11 MP139600 FELT, POLYESTER, 28 OZ,

BLK 8.33 FT.

2.12 NB038700 RIVET, 3/16 X 1/2 X 3/8HD 9

28” SKIRT ASSEMBLY

3 PG006200 SKIRT, STEEL, POWERGLIDE, 28”

ASM. 1

3.1 MX1045 NUT, HEX, 1/4-20 1

3.2 NB3350 WASHER, FLAT, 1/4 2

3.3 NB050600 BOLT, HEX, TAP, 1/4-20 X 2 1/2” 1

3.4 PG006100 SKIRT, STEEL, 28”, POWERGLIDE,

PAINTED 1

3.5 MP209500 EDGING, BOTTOM, SKIRT 8.33 FT.

3.6 MP221900 EDGING, WEAR, FELT, 1/4 X 7/8 1

3.7 NB043900 RIVET, 3/16 X 1/2 X 5/8 HD, BLACK 5

3.8 NB044000 WASHER, FLAT, #10, BLACK 5

3.9 MP139700 MOLDING, BUMPER, SKIRT,

STEEL 8.33 FT.

3.10 NB6501 INSERT, 1/4-20, COMPRESSION

TYPE 1

Ref.Part # Description Qty. 1 MP264400 PADHOLDER, 24” POWERGLIDE,

COMPLETE 1

1.1 MP196300 RING, RELIEF, STRESS, LARGE, PADHOLDER 1

1.2 NB3275 NUT, LOCK, 1/4 6

1.3 SA007800 PADHOLDER, 24”, W/STUDS ONLY 1

1.4 MP8310 VELCRO, HOOK, STUDS 76

1.5 MP211500 FLEXI-DISC, W/O LIP, .75” BORE 1

1.6 MP066300 RING, SPACER, CENTER LOK II 1

1.7 MP012700 RETAINER, PAD, CENTER-LOK II (SCREW-IN) 1

1.8 PD006024 PAD, 24” BLUE BLEND-RND 1

1.9 NB3350 WASHER, FLAT, 1/4 6

1.10 NB9319 SCREW, BH, 1/4-20 X 1 1/4” 6

1.11 NB032500 INSERT, 3/8-16, STAFAST 1

1.12 MP297201 PLATE, SPACE, PADHOLDER 1

24” DECK ASSEMBLY

2 PG007500 DECK, POWERGLIDE, 24” ASM. 1

2.1 PG007600 SHROUD, POWERGLIDE, 24” 1

2.2 MP007300 DECAL, KEEP HANDS/FEET 1

2.3 MP139900 BUSHING, SKIRT, STEEL 1

2.4 NB038800 SCREW, SOCKET HD, 1/4-20 x 1 1/4 LOCTITE 1

2.5 MP8300 VELCRO, HOOK, 1” W/ADHESIVE, 25YDS/ROLL 2.5 YDS.

2.6 NB3275 NUT, LOCK, 1/4 1

2.7 PG000500 TUBE, DUST, POWERGLIDE 1

2.8 RV013200 SCOOP, 24” 1

2.9 NB3350 WASHER, FLAT, 1/4 7

2.10 NB3001 SCREW, BH, 1/4-20 X 3/4 5

2.11 MP139600 FELT, POLYESTER, 28 OZ, BLK 7.5 FT.

2.12 NB038700 RIVET, 3/16 X 1/2 X 3/8HD 9

24” SKIRT ASSEMBLY

3 PG007400 SKIRT, STEEL, POWERGLIDE, 24”

ASM. 1

3.1 MX1045 NUT, HEX, 1/4-20 1

3.2 NB3350 WASHER, FLAT, 1/4 2

3.3 NB050600 BOLT, HEX, TAP, 1/4-20 X 2 1/2” 1

3.4 PG007300 SKIRT, STEEL, 24”, POWERGLIDE, PAINTED 1

3.5 MP209500 EDGING, BOTTOM, SKIRT 7.5 FT.

3.6 MP221900 EDGING, WEAR, FELT, 1/4 X 7/8 1

3.7 NB043900 RIVET, 3/16 X 1/2 X 5/8 HD, BLACK 5

3.8 NB044000 WASHER, FLAT, #10, BLACK 5

3.9 MP139700 MOLDING, BUMPER, SKIRT, STEEL 7 FT.

3.10 NB6501 INSERT, 1/4-20, COMPRESSION TYPE 1

08/30/07

POWERGLIDE EXPRESS SHROUD ASSEMBLY

010209

Ref.Part # Description Qty. 1 PG005600 LATCH, TILT, WELDMENT 1 2 PG007400 SKIRT, STEEL, POWERGLIDE,

24”, ASM. 1

PG006200 SKIRT, STEEL, POWERGLIDE,

28”, ASM. 1

3 MP264400 PADHOLDER, 24”, POWERGLIDE,

COMPLETE 1

MP236600 PADHOLDER, 28”, POWERGLIDE,

COMPLETE 1 4 MP220700 WASHER, LATCH, TILT, NYLON 3 5 NB018000 WASHER, FLAT, NYLON, 1/2” 2 6 NB6042 SCREW, CAP, 3/8 X 1 8 7 NB048500 PIN, CLEVIS, 1/2 X 1 3/4 2 8 LX2105 CLIP, HITCH PIN, STRAIN RELIEF 2 9 PG006700 COVER, FILTER, POWERGLIDE,

ASM. 1 10 PG000400 CONTAINER, DUST, POWERGLIDE 1 11 MP220400 FILTER, DUST, POWERGLIDE 1 12 MP220800 SEAL, DUSTBOX, POWERGLIDE 1 13 NB6545 SCREW, CAP, HH, 5/16-18 X 1 4 14 NB011600 INSERT, 5/16-18, COMPRESSION

TYPE 4 15 MP140000 FELT, DOT 1 16 NB8175 PIN, PRESTO, 3/32 X 1 5/8 2 17 MP220600 SPACER, LATCH, TILT, NYLON 1 18 MP220500 SPACER, LATCH, TILT 1 19 MP208100 CAPLUG, VINYL, .485 I.D., 2.5L 1 20 NB9550 SCREW, CAP, HH, 1/4-20 X 2 1/4 1 21 PG015600 ARM, LIFT, POWERGLIDE, ASM. 2 22 MP240700 PLATE, PIVOT, MOUNT, LIFT, LEFT,

ASM. 1 23 MP240800 PLATE, PIVOT, MOUNT, LIFT, RIGHT,

ASM. 1 24 PG000900 BRACE, CROSS, FRONT, WELD. 1

SHROUD ASSEMBLY

010208

Ref.Part # Description Qty. 25 PG005200 PLATE, MOTOR, POWERGLIDE,

WELDMENT 1

26 PG014000 COVER, MOTOR, PGX24 ASM. 1

PG014100 COVER, MOTOR, PGX28 ASM. 1 27 NB9460 BOLT, CARRIAGE, 3/8-16 X 4, ZINC 1 28 NB046200 NUT, HEX, 3/8-16, GD5 1 29 NB9680 SCREW, BH, 1/4-20 X 1 1/2 1 30 NB054500 SCREW, SOCKET, 3/8-16 5/8, FLAT,

CS 4 31 MP236700 KEY, 3/16 X 7/8 1 32 MP278600 MOTOR, 2.5 HP, PM, BRUSHED,

1500RPM 1 33 NB6044 SCREW, CAP, 3/8-16 X 1 1/4 4 34 NB3450 WASHER, FLAT, 3/8 8 35 MX1075 WASHER, LOCK, 3/8 12 36 NB3267 NUT, LOCK, 3/8 NC 4 37 MX1080 WASHER, FLAT, 3/8 9 38 NB6100 WASHER, LOCK, 1/4 1 39 MP279500 CABLE, FUSE/MOTOR, 2AWG, 66”

LONG 1 40 MP279600 CABLE, SHUNT/MOTOR, 2AWG, 66”

LONG 1 41 NB049600 SLEEVING, BRAIDED, 3/4 TO 1 3/4

BUNDLE 5’ 42 PG007500 SHROUD, 24”, POWERGLIDE, ASM. 1

PG006300 SHROUD, 28”, POWERGLIDE, ASM. 1 43 MP224100 PAD, DRIVER, SPACER 1 44 MP224000 SPACER, HEX, 3/4”, 3/8-16 X 1-1/2” 1

POWERGLIDE EXPRESS FRAME ASSEMBLY (1 OF 3)

010209

POWERGLIDE EXPRESS FRAME ASSEMBLY (1 OF 3)

Ref.Part # Description Qty. 101 MP253600 TRANSAXLE, WIRING ASM. 1 102 PG001801 BRACKET, TRANSAXLE,

POWERGLIDE, PAINTED 2 103 NB6042 SCREW, CAP, 3/8 X 1 6 104 NB3450 WASHER, FLAT, 3/8 8 105 NB3267 NUT, LOCK, 3/8 NC 6 106 MP144100 CASTER, 4”, SWIVEL, GREY,

W/SEAL 2 107 NB6044 SCREW, CAP, 3/8-16 X 1 1/4 8 108 MX1080 WASHER, FLAT, 3/8 16 109 MX1075 WASHER, LOCK, 3/8 8 110 NB046200 NUT, HEX, 3/8-16, GD5 8 111 MP206900 WHEEL, 10” X 2” POLYURETHANE 2 112 NB9302 SCREW, SET, 1/4-20 X 3/8, KNURL

CUP POIN 4 113 NB6545 SCREW, CAP, HH, 5/16-18 X 1 2 114 NB9267 WASHER, FLAT, 5/16 8 115 NB6111 WASHER, LOCK, 5/16 10 116 MP236800 KEY, 3/16 X 1 7/8 2 117 MP253700 CHAIN, #14, ZINC PLATED, SINGLE

JACK 6” 118 MX1025 SCREW, PAN HD, 10-24 X 3/4 5 119 NB9645 WASHER, FLAT, #10 6 120 NB9735 NUT, LOCK, 10-24, NYLON 5 121 PG015700 ROD, DISENGAGEMENT, BRAKE,

TRANSAXLE 1 122 MP208600 KNOB, PUSH/PULL, 1 3/8”O.D.

1/4-20 FEM. 1 123 NB022700 PIN, COTTER, 3/32 X 1” 1 124 NB3260 NUT, 5/16-18, NC 10 125 MP279800 CABLE, BATT./CONNECTOR, 2AWG 1 126 MP238200 CABLE, BATTERY, CONN., 2 AWG,

13.5”, LONG 1 127 MP275300 TRAY, BATTERY, PGX 1 128 MP199900 MOUNT, VIBRATION, STUD, 5/16-18 3 129 NB6514 GROMMET , 1 1/2 ID X 1/8 W X 1 3/4 D 7 130 NB6504 INSERT, 3/8-16, COMPRESSION

TYPE 1

131 MP112701 BRACKET, MOUNT, COVER, BACK,

FORMED 1

132 MP223600 BATTERY, 12V, 228AH, DEEP CYCLE,

SET OF 3 1

133 PG010601 BRACKET, ADJUSTMENT, CHARGER,

PAINTED 2 134 MP280000 CHARGER, BATTERY, 36V, ASM. 1 135 NB9745 SCREW, CAP, 5/16-18 X 3/4 6 136 MP112901 BRACKET, CHARGER, PGX 1

010209

POWERGLIDE EXPRESS FRAME ASSEMBLY (2 OF 3)

010209

RF007700

POWERGLIDE EXPRESS FRAME ASSEMBLY (2 OF 3)

Ref.Part # Description Qty. 200 PG013000 CABLE, BATT./CONNECTOR,

2AWG, PGX 1 201 NB048400 PIN, CLEVIS, 5/8 X 2 1/2 2 202 LX2105 CLIP, HITCH PIN, STRAIN RELIEF 2 203 MP221300 WASHER, PIVOT, NYLON 2 204 NB054800 HOOK, J, 3/8-16 X 7 1/4 1 205 PG015401 BRACE, CROSS, REAR, WELD. 1 206 PG015800 ARM, LINK, ADJUSTMENT, SPRING,

WELDMENT 1 207 NB046200 NUT, HEX, 3/8-16, GD5 2 208 PG015600 ARM, LIFT, POWERGLIDE, ASM. 2 209 NB052000 SCREW, CAP, 3/8 X 1 3/4 6 210 NB3265 WASHER, FLAT, 3/8 6 211 MX1080 WASHER, LOCK, 3/8 4 212 NB9735 NUT, LOCK, 3/8 NC 1 213 MP279200 SPRING, GAS, 3”, 1200N 1 214 MP234100 SPRING, EXTENSION, 1.75”O.D. X

8”L 1 215 NB9745 SCREW, CAP, 5/16-18 X 3/4 7 216 NB6111 WASHER, LOCK, 5/16 9 217 NB3260 NUT, 5/16-18, NC 8 218 MP206800 BALL, STUD, 13MM 2 219 MP208000 PIN, RETAINER, SPRING, GAS 2 220 NB9267 WASHER, FLAT, 5/16 2 221 PG000900 BRACE, CROSS, FRONT, WELD. 1 222 MP279700 CABLE, BATT./CONNECTOR. 2AWG 1 223 MP221700 SPACER, MICRO SWITCH 2 224 MP036200 SWITCH, MICRO, 12V, 15A 2 225 NB048200 SCREW, PAN HD, #4-40 X 1 1/2,

PHILLIPS 2 226 NB048300 WASHER, FLAT, #4 2 227 NB007000 NUT, LOCK, NYLON, 4-40 2 228 NB002900 RING, RETAINER, 1/2”, E-STYLE 4 229 MP241100 BRACKET, LIFT, ACTUATOR, RIGHT,

ASM. 1

Ref.Part # Description Qty. 230 MP241000 BRACKET, LIFT, ACTUATOR, LEFT,

ASM. 1

231 MP240900 BRACKET, ADJUSTMENT, PAD

PRESSURE, ASM. 1 232 PG004700 ARM, LIGY, ACTUATOR, WELD. 1 233 MP280200 ACTUATOR, LINEAR, 123MM, 24V,

ASM. 1 234 MP241900 SP ACER, ACTUATOR, NYLON 1 235 NB048600 SCREW, SHOULDER, 8mm X 40mm

X 6MM 2 236 NB048900 WASHER, LOCK, 6mm 2 237 NB048700 WASHER, FLAT, 6mm 2 238 NB048800 NUT, HEX, 6mm 2 239 PG004800 PIVOT, ADJUSTMENT, PAD

PRESSURE, WELD. 1 240 PG003400 SPACER, ROD, ADJUST.,

POLYETHYLENE 1 241 PG003200 ROD, ADJUST., PAD PRESSURE 1 242 MP208700 KNOB, TAPERED, 1 3/8OD, 3/8-16

FEMALE 1 243 NB9000 SCREW, CAP, 1/4-20 X 1 1/2, GD5 1 244 NB3275 NUT, LOCK, 1/4 1 247 NB9560 SCREW, TRUSS HD, 10-24 X 1 1/2 2 248 NB9645 WASHER, FLAT, #10 2 249 NB9735 NUT, LOCK, 10-24, NYLON 2 250 MX1080 WASHER, FLAT, 3/8 6

010209

POWERGLIDE EXPRESS FRAME ASSEMBLY (3 OF 3)

RF007800

123108

Ref.Part # Description Qty. 300 MP112601 P ANEL, ACCESS, PAINTED 1 301 NB043600 SCREW, PAN HD, HI-LO, #8 X 3/8” 10 302 NB3260 NUT, 5/16-18, NC 16 303 NB6111 WASHER, LOCK, 5/16 20 304 NB9745 SCREW, CAP, 5/16-18 X 3/4 20 305 PG010301 BRACKET, PLATE, HANDLE, LEFT,

FORMED 1

306 PG010302 BRACKET, PLATE, HANDLE, RIGHT,

FORMED 1 307 MP112801 PLATE, MOUNT, HANDLE 1 308 MP233800 CONTROLLER, TRACTION, 36V 1 309 NB5350 SCREW, MACHINE, TH, 10-24 X 1 2 310 MP234300 CORD, 14/3, SJT, 6’7” 1 311 NB9735 NUT, LOCK, 10-24, NYLON 8 312 PG010201 BRACKET, CONTROLLER 1 313 NB6514 GROMMET , 1 1/2 ID X 1/8 W X 1 3/4 D 1 314 MP237400 GRIP, HANDLE, POWERGLIDE 2 315 MP111600 CONTROLLER, MOTION, WIG-WAG,

SUB-ASM. 1 316 PG010700 PANEL, DASH, LEFT, PGX, ASM. 1 317 PG010800 PANEL, DASH, RIGHT, PGX, ASM. 1 318 PG013300 SHUNT, PGX, ASM. 1 319 NB6110 WASHER, LOCK, 1/4 5 320 MX1045 NUT, HEX, 1/4-20 2 321 MX1025 SCREW, PAN HD, 10-24 X 3/4 2 324 MP207000 SOLENOID, 36VDC, SPNO 1 325 NB3350 WASHER, FLAT, 1/4 4

POWERGLIDE EXPRESS FRAME ASSEMBLY (3 OF 3)

Ref.Part # Description Qty. 326 NB003200 BOLT, HEX, 1/4-20 X 5/8 2 327 NB3275 NUT, LOCK, 1/4 4 328 X X 329 MP234400 FUSE, CURRENT LIMITING, 50 AMP 1 330 MP234500 FUSEBLOCK 2 331 NB5350 SCREW, MACHINE, TH, 10-24 X 1 4 332 NB9645 WASHER, FLAT, #10 2 334 MP234200 INLET, POWER, AC, SCREW MOUNT 1 335 NB9200 SCREW, MACHINE, ROUND HD,

6-32 X 5/8 2 336 NB007100 WASHER, FLAT, #6 2 337 NB020800 NUT, LOCK, NYLON, 6-32 2 338 MP207100 SWITCH, PUSH-PULL, SEALED 1 339 PG009000 COVER, DASH, PGX, TRIMMED 1 341 NB9267 WASHER, FLAT, 5/16 4 342 PG013900 COVER, BATTERY, PGX, ASM. 1 343 PG011500 ROD, HANDLE, INNER, PGX 1 344 NB031200 BOLT, HEX, 5/16-18 X 5/8”, SS 4 345 PG009100 COVER, BOTTOM, PGX, TRIMMED 1 346 NB6530 SCREW, CAP, HH, 1/4-20 X 1 4 347 NB6535 SCREW, CAP, HH, 1/4-20 X 3/4 1 348 PG008800 COVER, BACK, PGX, 1

PG014900 COVER, BACK, PGX, MANUAL LIFT 1 349 NB6501 INSERT , 1/4-20, COMPRESSION TYPE 2 350 MP276200 KNOB, 3/8-16 STUD 1

123108

POWERGLIDE EXPRESS FRAME ASSEMBLY MANUAL LIFT

RF011000

010209

POWERGLIDE EXPRESS FRAME ASSEMBLY MANUAL LIFT

Ref.Part # Description Qty. 200 PG013000 CABLE, BATT./CONNECTOR,

8”L 1 215 NB9745 SCREW, CAP, 5/16-18 X 3/4 7 216 NB6111 WASHER, LOCK, 5/16 9 217 NB3260 NUT, 5/16-18, NC 8 218 MP206800 BALL, STUD, 13MM 2 219 MP208000 PIN, RETAINER, SPRING, GAS 2 220 NB9267 WASHER, FLAT, 5/16 4 221 PG000900 BRACE, CROSS, FRONT, WELD. 1 222 MP279700 CABLE, BATT./CONNECTOR. 2AWG 1 223 MP221700 SPACER, MICRO SWITCH 2 224 MP036200 SWITCH, MICRO, 12V, 15A 2 225 NB048200 SCREW, PAN HD, #4-40 X 1 1/2,

PHILLIPS 2 226 NB048300 WASHER, FLAT, #4 2 227 NB007000 NUT, LOCK, NYLON, 4-40 2 228 NB002900 RING, RETAINER, 1/2”, E-STYLE 4 229 MP241100 BRACKET, LIFT, ACTUATOR, RIGHT,

ASM. 1

Ref.Part # Description Qty. 230 MP241000 BRACKET, LIFT, ACTUATOR, LEFT,

ASM. 1

231 MP240900 BRACKET, ADJUSTMENT, PAD

PRESSURE, ASM. 1 232 PG004700 ARM, LIFT, ACTUATOR, WELD. 1 233 PG014500 PIN, PIVOT, LIFT, MANUAL, PG 2 234 NB4000 CAPLUG, .312 X 1/2”, YELLOW,

VINYL 1 235 PG014701 BRACKET, LIFT, MANUAL, PG 1 236 PG014401 ARM, LIFT, MANUAL, PG 1 237 NB6545 SCREW, CAP, HH, 5/16-18 X 1 2 238 NB6110 WASHER, LOCK, 1/4 3 239 PG004800 PIVOT, ADJUSTMENT, PAD

PRESSURE, WELD. 1 240 PG003400 SPACER, ROD, ADJUST.,

POLYETHYLENE 1 241 PG003200 ROD, ADJUST., PAD PRESSURE 1 242 MP208700 KNOB, TAPERED, 1 3/8OD, 3/8-16

FEMALE 1 243 NB9000 SCREW, CAP, 1/4-20 X 1 1/2, GD5 1 244 NB3275 NUT, LOCK, 1/4 1 245 NB055200 SCREW, 1/4-20 X 5/8, CS, SS 1 246 NB6530 SCREW, CAP, HH, 1/4-20 X 1 2 247 NB9560 SCREW, TRUSS HD, 10-24 X 1 1/2 2 248 NB9645 WASHER, FLAT, #10 2 249 NB9735 NUT, LOCK, 10-24, NYLON 2 250 MX1080 WASHER, FLAT, 3/8 6 252 PG014601 LATCH, LIFT, MANUAL, PG 1 253 PG014200 HANDLE, LIFT, MANUAL, WELDMENT 1 254 MP282600 GRIP, HAND, VINYL, YELLOW

010209

POWERGLIDE EXPRESS WIRING DIAGRAM

070208

POWERGLIDE EXPRESS WIRING DIAGRAM MANUAL LIFT

070208

Limited Warranty

PowerGlide Express Battery

Burnisher

PowerGlide Warranty:

The PowerGlide Express Battery Burnisher is warranted to be free of defects in materials and workmanship for a period of three (3) years from the date of purchase by the original owner apart from the EXCLUSIONS and EXCEPTIONS noted below.

TO QUALIFY FOR THIS WARRANTY:

1) Machine must be registered at the time of purchase on a form provided by Amano Pioneer Eclipse Corporation. Your Amano Pioneer Eclipse Distributor is responsible for the registration of your machine. Please cooperate with your Distributor in supplying necessary information on the card.

2) The machine must have been purchased from Amano Pioneer Eclipse or an authorized Amano Pioneer Eclipse Distributor.

3) This warranty extends to the original purchaser only and is not transferable to subsequent owners.

EXCLUSIONS:

1) Parts that fail through normal wear by reason of their characteristics including, but not limited to, pads, skirts, air filter, etc., are not warranted.

2) Parts affected by misuse, neglect, abuse or improper maintenance are not warranted.

EXCEPTIONS:

1) Batteries are warranted by the manufacturer for one (1) year.

Rotational molded parts and the machine frame are warranted for five (5) years.

THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION:

1) The obligation of Amano Pioneer Eclipse under this warranty is limited to repairing or replacing, at its option, any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above.

2) Warranty repairs will be made by your Amano Pioneer Distributor without charge for parts and labor.

3) Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period. All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse.

4) All defective parts must be returned to an Authorized

Amano Pioneer Eclipse Distributor for credit.

WARRANTY SERVICE:

To obtain warranty service, take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor. Amano Pioneer Eclipse will not reimburse expenses for service calls or travel. For the Distributor in your area, call Amano Pioneer Eclipse Customer Service Department at 800-367-3550 or 1-336-372-8080. If you are dissatisfied with the service that you receive, call or write Amano Pioneer Eclipse Customer Service Department for further assistance.

DISCLAIMER OF CONSEQUENTIAL:

AMANO PIONEER ECLIPSE DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE AMANO PIONEER ECLIPSE MACHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE EXCEPT AS STATED IN THE WARRANTY APPLICABLE TO EACH MACHINE. EXCEPT AS STATED IN SUCH WARRANTIES, THE COMPANY DOES NOT OTHERWISE WARRANTANY MACHINE AND NO WARRANTY, EXPRESS, IMPLIED OR STATUTORY IS MADE BY THE COMPANY.

LT047500-G; 12/31/08

Amano Pioneer Eclipse Corporation

P.O. Box 909

Sparta, NC 28675

1-336-372-8080 1-800-367-3550

www.pioneer-eclipse.com

Article #: Serial #: DOM: Built in NC, USA

Pioneer Eclipse Express Power Glide Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual