Pioneer XRVS-300-D Service manual

STEREO DVD CASSETTE DECK RECEIVER

XR-VS500D

XR-VS300D

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

DBXJN AC110-127V/220-230V/240V 3 With the voltage selector
DDXJN/RA AC110-127V/220-230V/240V 1 With the voltage selector
DDXJN/RB AC110-127V/220-230V/240V 2 With the voltage selector
DDXJN/RD – AC110-127V/220-230V/240V 4 With the voltage selector
DLXJN/NC AC110-127V/220-230V/240V 3 With the voltage selector

XR-VS500D XR-VS300D No. the following method.

Model

Power Requirement

Region The voltage can be converted by

ORDER NO.

RRV2390

¶ This service manual should be used together with the following manual(s):

Model No. Order No. Remarks

XR-A9800D/KUCXJ RRV2329

CONTENTS

1. SAFETY INFORMATION

2. CONTRAST OF MISCELLANEOUS PARTS

3. SCHEMATIC DIAGRAM

4. PCB CONNECTION DIAGRAM

5. GENERAL INFORMATION

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

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2

3
10
20
22

T – ZZK SEPT. 2000 Printed in Japan

XR-VS500D, XR-VS300D

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.

LABEL CHECK (For DLXJN/NC Type)

Printed on the Rear Panel

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

WARNING !

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 655 nm

FOR CD : MAXIMUM OUTPUT POWER : 5mW

WAVELENGTH : 785 nm

Additional Laser Caution

1. Inside detection switch (S201 on the SMEB assy) and loading­status detection switch (S9503 on the MOT OR assy) are detected
by the microprocessor (IC11 in the DVDM assy).

• To permit the laser diode to oscillate, it is required to set the
inside detection switch for the inside position (S201 : ON) and to
set the loading-status detection switch for the clamp position (the
center terminal of S9503 is shorted to +5V). The 655 nm laser
diode for DVD oscillation will continue if pin 19 of IC1 is shorted
to +5V (fault condition) in the DVDM assy.
The 785 nm laser diode for CD oscillates if pin 20 of IC1 is shorted
to +5V in the DVDM assy.
In the test mode ∗ , the laser diode oscillates when microproces­sor detects a PLAY signal, or when the PLAY key is pressed
(S5931 ON in the DISPLAY assy), with the above requirements
satisfied.

2. When the cover is open, close vie wing through the objectiv e lens
with the naked eye will cause exposure to the laser beam.

∗ : Refer to page 82 on the service manual RRV2329.

2

XR-VS500D, XR-VS300D

2. CONTRAST OF MISCELLANEOUS PARTS

NOTES:

CONTRAST TABLE for XR-VS500D

XR-VS500D/DBXJN, DDXJN/RA, DDXJN/RB, DDXJN/RD , DLXJN/NC and XR-A9800D/KUCXJ are constructed the
same except for the following :

Ref. No. Mark Symbol and Description

P3-11 Packing Case XHD3144 XHD3166 XHD3166 XHD3166 XHD3166 XHD3167
P3-12 NSP Warranty Card ARY7045 Not used Not used Not used Not used Not used

P3-14 Operating Instructions XRE3036 Not used Not used Not used Not used Not used

P5-12
P5-12

P5-13
P5-13

P5-25 Rear Panel XNC3065 XNC3066 XNC3066 XNC3066 XNC3066 XNC3067
P5-26 SEC Holder XMR3032 XMR3035 XMR3035 XMR3035 XMR3035 XMR3035
P5-38 Tray Cap XAK3157 XAK3210 XAK3210 XAK3210 XAK3210 XAK3210
P5-41 NSP Fuse Card AAX2374 Not used Not used Not used Not used Not used
P5-42 NSP Getter XAX3175 XAX3176 XAX3176 XAX3176 XAX3176 XAX3176

P5-43 65 Label ARW7050 Not used Not used Not used Not used Not used

P7-19 JOG Knob XAA3015 XAA3019 XAA3019 XAA3019 XAA3019 XAA3019
P7-21 FUNC Button L XAD3061 XAD3089 XAD3089 XAD3089 XAD3089 XAD3089
P7-22 FUNC Button R XAD3051 XAD3090 XAD3090 XAD3090 XAD3090 XAD3090
P7-23 FUNC Frame L XAD3052 XAD3091 XAD3091 XAD3091 XAD3091 XAD3091
P7-24 FUNC Frame R XAD3053 XAD3092 XAD3092 XAD3092 XAD3092 XAD3092

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.

When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).

560
47k

0.5
1

56 x 10
47 x 103
R50
1R0

1

561
473

RD1/4PU J
RD1/4PU J
RN2H K
RS1P K

561
473

R50

1R0

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

5.62k RN1/4PC F562 x 10

1

5621

5621

Part No.

XR-A9800D XR-VS500DXR-VS500DXR-VS500DXR-VS500DXR-VS500D Remarks

/KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DDXJN/RD /DLXJN/NC

PCB ASSEMBLIES

P5- 1 AF ASSY XWZ3330 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWZ3322

P5- 4 PRIMARY ASSY XWZ3332 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3326
P7- 1 DISPLAY ASSY XWZ3331 XWZ3324 XWZ3324 XWZ3324 XWZ3324 XWZ3324

P3- 1 Power Cord ADG7022 ADG1158 ADG1158 ADG1158 ADG1158 ADG1154
P3- 5 Remote Control Unit XZN3109 XZN3110 XZN3110 XZN3110 XZN3110 XZN3110

MAIN ASSY XWM3174 XWM3172 XWM3172 XWM3172 XWM3172 XWM3172

COMPLEX ASSY XWM3178 XWM3176 XWM3176 XWM3176 XWM3176 XWM3176

PACKING SECTION

(English/French)
Operating Instructions Not used XRE3035 XRE3035 XRE3035 XRE3035 XRE3035
(English/Chinese)
Operating Instructions Not used Not used XRC3022 XRC3022 XRC3022 Not used
(Spanish/Arabian)

Region Label Not used Not used VRW1708 VRW1701 VRW1705 Not used For Packing Case
Caution Sheet Not used Not used XRH3001 Not used XRH3001 Not used Accessories

EXTERIOR SECTION

Power Transformer (T1) (AC120V) XTS3042 Not used Not used Not used Not used Not used
Power Transformer (T1) Not used XTS3038 XTS3038 XTS3038 XTS3038 XTS3038
(AC110-127V/220-230V/240V)
Fuse (FU1 : 6.3A) REK1085 Not used Not used Not used Not used Not used
Fuse (FU1 : T5A) Not used AEK1061 AEK1061 AEK1061 AEK1061 AEK1061

Fuse (FU2, FU3 : T3.15A) Not used AEK1059 AEK1059 AEK1059 AEK1059 AEK1059 *1
NSP Name Label Not used XAL3067 XAL3068 XAL3068 XAL3068 Not used *2
NSP Region Label Not used Not used XAX3183 XAX3184 XAX3185 Not used For Rear Panel

Caution Label Not used Not used Not used Not used Not used PRW1018 *3
NSP SISIR Label Not used Not used Not used Not used Not used XAX3181 For Rear Panel

FRONT PANEL SECTION

3

XR-VS500D, XR-VS300D

Part No.

Ref. No. Mark Symbol and Description

P7-25 DV ENT Button XAD3056 XAD3085 XAD3085 XAD3085 XAD3085 XAD3085
P7-26 Display Panel XAK3135 XAK3207 XAK3207 XAK3207 XAK3207 XAK3207
P7-33 FL Cover XAK3164 XAK3163 XAK3163 XAK3163 XAK3163 XAK3163
P7-42 Sub Panel XAK3203 XAK3208 XAK3208 XAK3208 XAK3208 XAK3208
P7-50 DV Button L XAD3057 XAD3086 XAD3086 XAD3086 XAD3086 XAD3086

P7-51 DV Button R XAD3059 XAD3088 XAD3088 XAD3088 XAD3088 XAD3088

Mic Knob Not used XAB3007 XAB3007 XAB3007 XAB3007 XAB3007 No. 1

Notes : For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES” and “3. SCHEMATIC DIAGRAM”.

The numbers in the remarks column correspond to the numbers on the “ EXPLODED VIEWS ”.
*1 Refer to “3. SCHEMATIC DIAGRAM”. *2 Stick Name Label on the Rear Panel. *3 Refer to “LABEL CHECK”.

CONTRAST TABLE for XR-VS300D

XR-VS300D/DBXJN, DDXJN/RA, DDXJN/RB, DLXJN/NC and XR-A9800D/KUCXJ are constructed the same ex­cept for the following :

Ref. No. Mark Symbol and Description

PCB ASSEMBLIES

P5- 1 AF ASSY XWZ3330 XWZ3316 XWZ3316 XWZ3316 XWZ3316
P5- 2 SECONDARY ASSY XWZ3323 XWZ3317 XWZ3317 XWZ3317 XWZ3317

P5- 3 REAR AMP ASSY XWZ3325 XWZ3319 XWZ3319 XWZ3319 XWZ3319
P5- 4 PRIMARY ASSY XWZ3332 XWZ3320 XWZ3320 XWZ3320 XWZ3320
P7- 1 DISPLAY ASSY XWZ3331 XWZ3318 XWZ3318 XWZ3318 XWZ3318

P3- 1 Power Cord ADG7022 ADG1158 ADG1158 ADG1158 ADG1154

P3- 5 Remote Control Unit XZN3109 XZN3108 XZN3108 XZN3108 XZN3108
P3-11 Packing Case XHD3144 XHD3163 XHD3163 XHD3163 XHD3164
P3-12 NSP Warranty Card ARY7045 Not used Not used Not used Not used

P3-14 Operating Instructions XRE3036 Not used Not used Not used Not used

P5-12
P5-12

P5-13
P5-13

P5-15 Power Bracket XNG3033 Not used Not used Not used Not used
P5-25 Rear Panel XNC3065 XNC3063 XNC3063 XNC3063 XNC3064
P5-26 SEC Holder XMR3032 XMR3036 XMR3036 XMR3036 XMR3036
P5-38 Tray Cap XAK3157 XAK3210 XAK3210 XAK3210 XAK3210
P5-41 NSP Fuse Card AAX2374 Not used Not used Not used Not used

P5-42 NSP Getter XAX3175 XAX3174 XAX3174 XAX3174 XAX3174
P5-43 65 Label ARW7050 Not used Not used Not used Not used
P5-44 NSP $M Mecha. DVD (5p) XXA3019 Not used Not used Not used Not used
P5-44 NSP $M Mecha. DVD (2p) Not used XXA3018 XXA3018 XXA3018 XXA3018

MAIN ASSY XWM3174 XWM3171 XWM3171 XWM3171 XWM3171

COMPLEX ASSY XWM3178 XWM3175 XWM3175 XWM3175 XWM3175

PACKING SECTION

(English/French)
Operating Instructions Not used XRE3035 XRE3035 XRE3035 XRE3035
(English/Chinese)
Operating Instructions Not used Not used XRC3022 XRC3022 Not used
(Spanish/Arabian)

Region Label Not used Not used VRW1708 VRW1701 Not used For Packing Case
Caution Sheet Not used Not used XRH3001 Not used Not used Accessories

EXTERIOR SECTION

Power Transformer (T1) (AC120V) XTS3042 Not used Not used Not used Not used
Power Transformer (T1) Not used XTS3039 XTS3039 XTS3039 XTS3039
(AC110-127V/220-230V/240V)
Fuse (FU1 : 6.3A) REK1085 Not used Not used Not used Not used
Fuse (FU1 : T5A) Not used AEK1061 AEK1061 AEK1061 AEK1061

Fuse (FU2, FU3 : T3.15A) Not used AEK1059 AEK1059 AEK1059 AEK1059 *1

NSP Name Label Not used XAL3064 XAL3065 XAL3065 Not used *2
NSP Region Label Not used Not used XAX3183 XAX3184 Not used For Rear Panel

Caution Label Not used Not used Not used Not used PRW1018 *3

NSP SISIR Label Not used Not used Not used Not used XAX3181 For Rear Panel

XR-A9800D XR-VS500DXR-VS500DXR-VS500DXR-VS500DXR-VS500D Remarks

/KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DDXJN/RD /DLXJN/NC

Part No.

XR-A9800D XR-VS300DXR-VS300DXR-VS300DXR-VS300D Remarks

/KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DLXJN/NC

4

XR-VS500D, XR-VS300D

Part No.

Ref. No. Mark Symbol and Description

P7-19 JOG Knob XAA3015 XAA3019 XAA3019 XAA3019 XAA3019
P7-21 FUNC Button L XAD3061 XAD3089 XAD3089 XAD3089 XAD3089
P7-22 FUNC Button R XAD3051 XAD3090 XAD3090 XAD3090 XAD3090
P7-23 FUNC Frame L XAD3052 XAD3091 XAD3091 XAD3091 XAD3091
P7-24 FUNC Frame R XAD3053 XAD3092 XAD3092 XAD3092 XAD3092

P7-25 DV ENT Button XAD3056 XAD3085 XAD3085 XAD3085 XAD3085
P7-26 Display Panel XAK3135 XAK3205 XAK3205 XAK3205 XAK3205
P7-33 FL Cover XAK3164 XAK3163 XAK3163 XAK3163 XAK3163
P7-42 Sub Panel XAK3203 XAK3208 XAK3208 XAK3208 XAK3208
P7-50 DV Button L XAD3057 XAD3087 XAD3087 XAD3087 XAD3087

P7-51 DV Button R XAD3059 XAD3088 XAD3088 XAD3088 XAD3088

Notes : For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES” and “3. SCHEMATIC DIAGRAM”.

The numbers in the remarks column correspond to the numbers on the “ EXPLODED VIEWS ”.
*1 Refer to “3. SCHEMATIC DIAGRAM”. *2 Stick Name Label on the Rear Panel. *3 Refer to “LABEL CHECK”.

EXPLODED VIEWS

FRONT PANEL SECTION

Mic Knob Not used XAB3007 XAB3007 XAB3007 XAB3007 No. 1

XR-A9800D XR-VS300DXR-VS300DXR-VS300DXR-VS300D Remarks

/KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DLXJN/NC

1

CONTRAST OF $M MECHA. DVD

Front Panel

XXA3018 and XXA3019 are constructed the same except for the following :

Part No.

Ref. No. Mark Symbol and Description XXA3019 XXA3018 Remarks

(XR-A9800D) (XR-VS300D)

P5-10 CONNECT ASSY (6CH) XWX3023 Not used
P5-10 CONNECT ASSY (2CH) Not used XWX3019
P5-14 25P Flexible Cable XDD3046 Not used
P5-14 15P Flexible Cable Not used XDD3049
P5-18 30P Flexible Cable XDD3044 Not used

P5-18 16P Flexible Cable Not used XDD3043
P5-21 7P Flexible Cable/30V XDD3053 ADD7197
P5-23 DVD Base XNG3034 ANG7262
P5-24 DVD Shield XNK3006 ANK7066
P5-55 21P Flexible Cable XDD3052 Not used

P5-55 7P Flexible Cable Not used XDD3045

Notes : For PCB ASSEMBLIES, Refer to “PCB PARTS LIST”, “3. SCHEMATIC DIAGRAM” and “4. PCB CONNECTION DIAGRAM”.

CONTRAST OF PCB ASSEMBLIES

SECONDARY ASSY

J

F

XWZ3317 and XWZ3323 are constructed the same except for the following :

Mark Symbol and Description

C33, C34 (4700µF/80V) ACH7071 Not used
C33, C34 (4700µF/71V) Not used XCH3001

XWZ3323 XWZ3317

Part No.

Remarks

5

XR-VS500D, XR-VS300D

AF ASSY

I

F

XWZ3322, XWZ3316 and XWZ3330 are constructed the same except for the following :

Mark Symbol and Description

IC3301 STK407-070B STK407-070B STK407-090B
IC3305, IC3306 (5A) AEK7019 AEK7019 Not used
IC3305, IC3306 (7A) Not used Not used AEK7021
IC3835 Not used M65847AFP M65847AFP
Q3351 IRFI9Z34G IRFI9Z34G IRF9540A

Q3352 IRFIZ34G IRFIZ34G IRF540A
Q3803 Not used 2SD1858X 2SD1858X
D3002 1SS133 1SS133 Not used
D3803 Not used MTZJ5.6B MTZJ5.6B
F2201, F2202 RTF1209 XTF3002 XTF3002

L3065 CHIP BEAD VTL1081 VTL1081 Not used
L3065 Not used Not used LCTB4R7K1608
C3011, C3012 Not used Not used CEAT100M50
C3042, C3991 CKSRYB103K50 CKSRYB103K50 Not used
C3623, C3624 CKSRYB471K50 CKSRYB471K50 Not used

XWZ3330 XWZ3322 XWZ3316

Part No.

Remarks

C3625 CEAT330M16 CEAT330M16 Not used
C3815 Not used CEAT100M50 CEAT100M50
C3816, C3819 Not used CEAT470M16 CEAT470M16
C3817 Not used CCSRYB473K16 CCSRYB473K16
C3818 Not used CCSRCH101J50 CCSRCH101J50

C3828–C3830 Not used CKSRYB683K16 CKSRYB683K16
C3831 Not used CKSRYB102K50 CKSRYB102K50
C3832 Not used CKSRYB122K50 CKSRYB122K50
C3833–C3836 Not used CKSRYB103K50 CKSRYB103K50
C3837 Not used CCSRCH471J50 CCSRCH471J50

C3838 Not used CKSRYB472K50 CKSRYB472K50
C3839, C3840 Not used CKSRYB224K10 CKSRYB224K10
C3842, C3843 Not used CEAT2R2M50 CEAT2R2M50
C3858 CEAT100M50 Not used Not used
C3890 Not used CKSRYB822K50 CKSRYB822K50

R3010 RS1/16S822J RS1/16S822J RS1/16S472J
R3026 RD1/4PU822J RS1/4PU822J RD1/4PU472J
R3627 RS1/16S471J RS1/16S471J Not used
R3831 Not used RS1/4PU102J RD1/4PU102J
R3832–R3834 Not used RS1/16S102J RS1/16S102J

R3835, R3839 Not used RS1/16S682J RS1/16S682J
R3836, R3837 Not used RS1/16S472J RS1/16S472J
R3838, R3846 Not used RS1/16S153J RS1/16S153J
R3840–R3842, R3844, R3845 Not used RS1/16S103J RS1/16S103J
R3843 Not used RS1/16S562J RS1/16S562J

R3855 Not used RS1/16S680J RS1/16S680J
CN3601 4P SPEAKER TERMINAL AKE7018 XKE3004 XKE3004
CN3603 9P JUMPER CONNECTOR KPE9 KPE9 Not used
CN5104 30P FFC CONNECTOR HLEM30R-1 HLEM30R-1 Not used
CN5104 16P FFC CONNECTOR Not used Not used HLEM16R-1

JA3441 2P PIN JACK Not used Not used VKB1060
JA3991 HEADPHONE JACK XKN3007 XKN3007 XKN3004
SCREW Not used Not used BBZ30P140FMC
MICA SHEET Not used Not used XEE3003
FET BRACKET Not used Not used XNG3016

6

REAR AMP ASSY

K

F

XWZ3319 and XWZ3325 are constructed the same except for the following :

Mark Symbol and Description

IC3401 STK402-230 Not used
Q3401–Q3404 2SD2114K Not used
Q3405, Q3410 DTA124EK Not used
Q3406–Q3409, Q3411–Q3413, Q3415 2SC2412K Not used
Q3414, Q3471, Q3472 2SA1037K Not used

D50, D3425, D3426, D3471, D3472 1SS355 Not used
D61, D62, D3403–D3408, D3427, D3428 1SS133 Not used
D3409 MTZJ12C Not used
D3429 MTZJ4.7B Not used
L3401–L3403 AF CHOKE COIL ATH-133 Not used

L3404 CHIP BEAD VTL1081 Not used
RY3401, RY3402 ASR7017 Not used
C3401–C3403 CEANP2R2M50 Not used
C3404–C3406 CKSRYB222K50 Not used
C3407–C3409 CCSRCH221J50 Not used

XWZ3325 XWZ3319

Part No.

XR-VS500D, XR-VS300D

Remarks

C3410–C3412 CEANP100M35 Not used
C3413–C3415 CCSRCJ3R0C50 Not used
C3416, C3417, C3431 CEAT101M50 Not used
C3419 CEATR47M50 Not used
C3420 CEAT101M10 Not used

C3421 CEAT100M50 Not used
C3422, C3471, C3472 CCSRCH100D50 Not used
C3423, C3424, C3429 CKSRYB103K50 Not used
C3425–C3428 CKSRYF104Z25 Not used
C3432 CEAT221M16 Not used

R3401–R3404 RS1/16S332J Not used
R3405–R3408 RS1/16S102J Not used
R3409–R3411 RS1/10S273J Not used
R3412 RS1/10S104J Not used
R3413–R3415 RS1/16S563J Not used

R3416–R3418 RS1/10S561J Not used
R3419–R3421 RD1/4PU563J Not used
R3422 RS1/10S223J Not used
R3424 RS1/16S102J Not used
R3425–R3428 RS1/10S823J Not used

R3429, R3430, R3432 RS1/10S153J Not used
R3433 RS1/16S273J Not used
R3434, R3475, R3476 RS1/10S392J Not used
R3435 RS1/16S104J Not used
R3436–R3437, R3439, R3440 RS1/16S223J Not used

R3438 RS1/16S103J Not used
R3441 RS1/16S224J Not used
R3442–R3444 RD1/4LMF100J Not used
R3445–R3447 RS1/16S100J Not used
R3448 RS3LMF102J Not used

R3449 RD1/4PU681J Not used
R3471–R3473 RS1LMFR22J Not used
R3477–R3478 RD1/4MUF101J Not used
CN3401 1P PIN JACK AKB7042 Not used
CN3404 FFC CONNECTOR 25P HLEM25R-1 Not used

CN3404 FFC CONNECTOR 15P Not used HLEM15R-1
J3401 JUMPER WIRE D15A09-100-2651 Not used
JA3403 AUDIO 3P PIN JACK XKB3007 Not used
9P CABLE HOLDER 51063-0905 Not used

7