Pioneer TSWX-22-A Service manual

Page 1
AMPLIFIED SUBWOOFER
TS-WX22A
1. SPECIFICATIONS
ORDER NO.
XCN/EW XCN1/EW
• Speaker specifications
Size ............................................................... φ200mm (8” Dia.)
High compliance, rolled edge
Heat-resistant voice coil
Strontium magnet: 650 g (23 oz)
• Amplifier
Max. Power output ............................. 150W (80Hz. 35% THD)
DIN output power INPUT LEVEL (at Gain Max)
Power source ........................ DC14.4V (10.8~15.6V allowable)
Max. current consumption .................................................... 10A
Grounding ......................................................... Negative ground
• Speaker system ....................................................... Sealed design
• Cabinet material ........................... High-density compound resin
• Sensitivity ...................................... 101 dB/W (In car, SUV type)
• Size ...
• Weight (including accessory parts) ................... 3.82kg (8b 7oz)
• Gross weight (including packaging) .............. 4.64kg (10lb 4oz)
Note :
Specifications and the design are subject to possible modification without notice due to improvements.
250mm (9-3/8”)(W)×110mm (4-3/4”)(D)×265mm (10-3/8”)(H)
(DIN45324, 80Hz, 2.0+B=14.4V) ............
(RCA) ..................... 100mV+100mV/20k
(Speaker line) ........................... 2V+2V/5k
70W
• Figure of Measurement
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2004
H – IZX DEC. 2004 Printed in Japan
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2. EXPLODED VIEWS AND PARTS LIST
NOTES : Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
A
Therefore, when replacing, be sure to use parts of identical designation.
The > mark found on some component parts indicates the importance of the safety factor of the part.
Screws adjacent to mark on the product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
4
2.1 EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Remarks
1 Speaker LR 20-227AZ/XCN ×1
PC BOARD UNIT TWX1040-BZ/XCN ×1
B
C
2 AMP UNIT TWH1026 ×1
3 CONTROL UNIT TWG1019 ×1
4 SWITCH UNIT TWS1033 ×1
5 Cabinet TLM1633 ×1
6 Upper Case TLM1706 ×1
7 Lower Case TLM1635 ×1
8 Knob TAA1017 ×2
9 Button TAA1018 ×1
10 Baffle Assy TXL1297 ×1
NSP 11 Badge TAM1248 ×1
NSP 12 Mesh TLL1488 ×1
NSP 13 Baffle TLM1632 ×1
NSP 14 Cushion TED1883 ×1
21
22
10
13
20
31
2
16
29
12
1
29
29
24
29
11
27
15 Panel TAN1189 ×1
D
E
F
16 Bracket TNA1705 ×1
NSP 17 Packing TEB1455 ×1
18 Cushion TED1847 ×1
19 Packing TED1848 ×1
20 Packing TED1849 ×1
21 Sound Absorbent TED1514 ×2
22 Cushion TED1898 ×2
23 Cushion TED1899 ×1
24 Cushion TED1900 ×2
25 Screw BMZ30P060FZK ×2
26 Screw BPZ26P080FZK ×5
NSP 27 Screw BPZ40P120FZK ×3
NSP 28 Screw PPZ40P180FNI ×7
29 Screw PMH30P080FNI ×12
30 Bracket TNA1764 ×1
31 Wire Holder TBA1207 ×1
NSP 32 Wire Holder TEX1007 ×1
2
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TS-WX22A
23
3
22
17
5
6
8
9
7
28
26
30 (*)
4
26
18
15
19
28
25
Note (*): Bracket (No. 30) is mounted under the knobs.
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2.2 ACCESSORY PARTS LIST
Mark No. Description Part No. Remarks
1 Installation Kit TEA1953 ×1
1-1 Bracket TNA1707 ×2
NSP 1-2 Screw BMZ50P250FZK ×2
NSP 1-3 Screw BNC50P180FZK ×8
NSP 1-4 Nut PF50ZK ×2
1-5 Washer WS50FZK ×2
2 Installation Kit TEA1954 ×1
2-1 Metal Fitting TNA1708 ×1
NSP 2-2 Screw BMZ30P080FZK ×2
2-3 Spacer TED1896 ×1
2-4 Cushion TED1850 ×1
3 Installation Kit TEA1955 ×1
3-1 Metal Fitting TNA1706 ×2
NSP 3-2 Screw BMZ50P080FZK ×4
Parts Included
1-1
TNA1707
1-2
1
1-3
1-4
1-5
2-1
2-2
2
2-3
2-4
BMZ50P250FZK
BNC50P180FZK
PF50ZK
WS50FZK
TNA1708
BMZ30P080FZK
TED1896
TED1850
A
B
C
4 Cord TDC2606 ×1
5 Cord TDC2726 ×1
6 Cord TDC2245 ×1
7 Cord TDC2607 ×1
8 Remote Controller TXC1220 ×1
Operating Instructions TRD1237 ×1
2.3 PACKING PARTS LIST
3-1
3
3-2
4
5
6
7
8
TNA1706
BMZ50P080FZK
TDC2606
TDC2726
D
TDC2245
TDC2607
TXC1220
E
Mark No. Description Part No. Remarks
Protector TEC2051 1 pair
Packing Case THF4182 ×1
Protection Sheet THC2462 ×1
5
6
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F
3
7
8
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3. PC BOARD UNIT (TWX1040-BZ)
3.1 SCHEMATIC DIAGRAM
A
4
100P
10k
2.2k
10k
510
10k
C123 100p
5.6k
10k
9.1k
18k
C125
100p
NJM2068M
10k
100
680680
10k
9.1k
B
1k
NJM2068M
Semi-fixed VR
56k
22k
C
SWITCH UNIT
C
(TWS1033)
12k
33k
33k
22k
100k
56k
100p
33k
C124 100p
1k
NJM2068M
33p
22k
1k
2.2/50
5.6k
NJM13700M
22k
6.8k
0.47
0.018
10k
22k
10k
C126 100p
1k
470
-B
10k
15k
SLH-34VC3F
TDC2244
470
TSG1019
TDC2607
TDC2268
TKS1107
2.2k
2.2k
2.2k
1000p
2.2k
1000p
240240
1000p
2.2/50
2.2/50
2.2/50
2.2/50
10k
10k
10k
10k
10k
10k
10k
100p
100p
10k
NJM2068M
100p
100p
NJM2068M
4.7k
C221 100p
10k
10k
820p
22k
1000µH
500µH
1k 1k
4700
/16
D
10k-B
E
TDC2606
CONTROL UNIT (TWG1019)
B
F
A B C
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Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
AMP UNIT (TWH1026)
A
15k
4.7k
1k
NJM13700M
22k
NJM13700M
30k
10k
0.033
2.2/50
5.1k
10k
0.022
47k
NJM2068M
10k
1.6k
10k
8.2k
100
10k
SPEAKER LR
20-227AZ/XCN
TDA7575
0.22
0.22
0.22
0.22
1k
0.1
2.2
NP
100/16
NP
100/16
/2W
0.1
A
B
C
C222 100p
D
: AUDIO SIGNAL ROUTE
470
1k
7.5k
10k
C223 100p
470
5.6k
100
10k
47k
10k
E
F
A B
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6
7
8
5
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3.2 PCB CONNECTION DIAGRAM
4
A
B
C
SIDE A SIDE A
SWITCH UNIT
C
CN301
CONTROL UNIT
B
CN203
CN201
CN202
Q203 Q205
Q206
D
E
SPEAKER LR
Q204 Q202 Q201
A
CN102
CN103
AMP UNIT
CN101
VR102
F
Q106
Q107 Q108
VR103
Q102
Q105 Q104 Q101
VR101
Q103
A B C A B C
6
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SIDE B SIDE B
SWITCH UNIT
C
CN301
CN203
CN201
CONTROL UNIT
B
A
B
C
CN101
AMP UNIT
A
Q204 Q202 Q201
Q206
CN102
CN103
CN202
Q203IC201 Q205
D
E
Q102
IC104
VR102
VR103
IC105
Q107 Q108
Q106
VR101
Q103IC101
Q105Q104Q101
IC102
A B C A B C
5
6
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7
8
F
7
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3.3 PCB PARTS LIST
NOTES:
A
Mark No. Description Part No.
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).
560 47k
0.5 1
56 x 10 47 x 10 R50 1R0
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k RN1/4PC F562 x 10
23
1
3
561 473
RD1/4PU J RD1/4PU J RN2H K RS1P K
1
5621
561 473
R50
1R0
5621
Mark No. Description Part No.
4
B
LIST OF ASSEMBLIES
1..PC BOARD UNIT TWX1040-BZ/XCN
2..AMP UNIT TWH1026
2..CONTROL UNIT TWG1019
2..SWITCH UNIT TWS1033
AMP UNIT
A
SEMOCONDUCTORS
IC101,IC103 NJM2068M
C
IC102,IC104 NJM13700M IC105 TDA7575 Q101 2SK373 Q102,Q108 2SC2458
Q103-Q105 2SA1048 Q106 DTC114ESA Q107 DTA114ESA D101-D103 1SS133
CAPACITORS
C101,C102,C123-C126 CCSQSL101J50 C103 CCSQSL330J50 C104,C110 CEANP2R2M50 C121,C122 CEANP101M16
D
C105,C106 CEAT100M50
C120 CEAT101M16 C117,C118 CEAT471M16 C116,C119 CFTNA104J50 C112-C115 CFTNA224J50 C111 CKSRYB223K50
C108 CQMA183J50 C109 CQMA333J50
RESISTORS
VR101,VR103 (22k-B) TCS1029 VR102 (2.2k-B) TCS1028
E
R150,R151 RS2PMF2R2J Other Resistors RS1/10S###J
OTHERS
CN101 CORD TDC2603 CN102 CONNECTOR TKS1085 CN103 CORD TDC2604 TH101 POSISTOR TCX1005 FG101 TERMINAL MKX1007
CUSHION TED1897
F
8
1234
TS-WX22A
CONTROL UNIT
B
SEMICONDUCTORS
IC201 NJM2068M Q201,Q204,Q206 2SC2458 Q202 2SA1892 Q203 2SC5029 Q205 DTA114ESA
D201 RD5R6JS D202,D204,D206 1SS133 D203 RM10-LF-D2K D205 RD9R1JS D207 RD6R8JS
COILS
L201 CHOKE COIL TTH1082
NSP L202 CHOKE COIL TTH1079
CAPACITORS
C205-C208 CCPUSL101J50 C201-C204 CEANP2R2M50 C211,C214,C215 CEAT101M16 C216 CEAT221M10 C217 CEAT221M16
C212 CEAT470M16 C213 CEAT471M10 C210 CEAT472M16 C218-C220 CKPUYB102K50 C209 CQMA821J50 C221-C223 CCSQSL101J50
RESISTORS
All Resistors RD1/4PU###J
OTHERS
CN201 CONNECTOR TKS1106 CN202 CORD TDC2602 CN203 CONNECTOR TKS1105 CN204 CONNECTOR TKS1107 CN205 CONNECTOR TKS1063
CN206 CONNECTOR TKS1062 SCREW BPZ30P100FZK
SWITCH UNIT
C
SEMICONDUCTORS
D301 1SS133 D303 SLH-34VC3F
SWITCH
SW301 TSG1019
RESISTORS
VR301,VR302 (10k-B) TCS1030 Other Resistors RD1/4PU###J
OTHERS
CN301 CORD TDC2605
NSP LED HOLDER TNK1732
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4. CONTROLS AND THEIR USE
A
B
C
D
E
F
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6
7
8
9
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5. CONNECTIONS
A
B
23
4
C
D
E
output of your deck, etc.
F
10
1234
TS-WX22A
Wire the cord to the system remote control
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6. HOW TO INSTALL
678
A
B
C
D
E
F
TS-WX22A
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6
7
8
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