Pioneer TS5, BCT-1530, BCT-1520, BCT-1510 Service Manual
CANAL PLUS TUNER
TS5
BCT-1510
BCT-1520
BCT-1530
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
NYXK/FR – – – AC230V
NYXK/FR1 – – – AC230V
NYXK/FR2 – – – AC230V
NYXK/FR3 – – – AC230V
NYXK/SP – – – AC230V
NYXK/IT – – – AC230V
NYWXKPL – – – AC230V
Model
TS5
BCT-1510 BCT-1520 BCT-1530
Power Requirement Remarks
ORDER NO.
ARP3079
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2000
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28
34
2
4
8
6. ADJUSTMENT
7. GENERAL INFORMATION
7.1 IC
8. PANEL FACILITIES AND SPECIFICATIONS
.................................................................
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36
................................
T – ZZV SEPT. 2000 Printed in Japan
....
37
37
60
TS5, BCT-1510, BCT-1520,
BCT-1530
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all
exposed metal
surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
TS5, BCT-1510, BCT-1520,
BCT-1530
3
TS5, BCT-1510, BCT-1520,
BCT-1530
2. EXPLODED VIEWS AND PARTS LIST
NOTES:•Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
TS5/NYXK/FR only
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
12
15
13
14
10
18
7
9
16
Except TS5/NYXK/FR
6
2
16(Except BCT-1520)
12
18
8
15
9
3
1
14(Except BCT-1530)
10
11(BCT-1530 only)
17(for BCT-1510)
17(for BCT-1530)
8
4
16 (BCT-1520 only)
1
7
5
4
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 Packing Case See Contrast Table(2)
2 Pulp Mold Pad F See Contrast Table(2)
3 Pulp Mold Pad R See Contrast Table(2)
4 Side Pad L See Contrast Table(2)
5 Side Pad R See Contrast Table(2)
6 Sub Packing Case See Contrast Table(2)
7 Remote Control Unit See Contrast Table(2)
8 Sheet AHG1153
9 Battery (R03) 2P VEM1018
10 Instruction Manual See Contrast Table(2)
11 Instruction Manual 2 See Contrast Table(2)
12 Scart Cable(1m:Black) See Contrast Table(2)
NSP 13 Sticker See Contrast Table(2)
NSP 14 Modem Approval Sheet See Contrast Table(2)
15 AC Power Cord (2m:Black) BDG1035
16 Modem Cable (10m:White) See Contrast Table(2)
NSP 17 Modem Adapter See Contrast Table(2)
NSP 18 Catalogue Bag BHG1047
TS5, BCT-1510, BCT-1520,
BCT-1530
(2) CONTRAST TABLE
TS5/NYXK/FR, TS5/NYXK/FR1, TS5/NYXK/FR2, TS5/NYXK/FR3, BCT-1510/NYXK/SP, BCT-1520/NYXK/IT and
BCT-1530/NYWXKPL are constructed the same except for the following:
.oNtraP
kraM.oNnoitpircseDdnalobmyS
TS5
/NYXK/FR
1 Packing Case BHD1489 BHD1369BHD1369 BHD1369 BHD1375 BHD1480 BHD1442
2 Pulp Mold Pad F
3
Pulp Mold Pad R
4 Side Pad L
5
Side Pad R
6
Sub Packing Case BHB1036
Remote Control Unit BXD1010 BXD1010 BXD1010 BXD10107BXD1016 BXD1018
10 Instruction Manual (French)
10 Instruction Manual (Spanish)
10 Instruction Manual (Italian)
Instruction Manual (Polish)
1110Instruction Manual 2 (Polish)
Scart Cable
12
NSP
13
Sticker BAX1271
14
NSP
NSP
Modem Approval Sheet BRM1034
16
Modem Cable BDH1014
Modem Adapter
17
BHX1028
BHX1029
Not used
Not used
BRC1030
Not used
Not used Not usedNot used Not used Not used
Not used Not used Not used Not used Not used Not used BRC1011
Not used
BDH1018 BDH1018 BDH1018 BDH1018
Not used Not used
TS5
/NYXK/FR1 /NYXK/FR2/NYXK/FR3
Not used
Not used
BHA1146
BHA1147
Not used
BRC1021
Not used Not used Not used
Not used Not used Not used Not used Not used BRC1012
BDH1027
Not used
BRM1034 BRM1034 BRM1034 BRM1035 BRM1036
BDH1014 BDH1014 BDH1014 BDH1015 BDH1015BDH1016
TS5 TS5
Not used
Not used
BHA1146
BHA1147
Not used
BRC1022
BDH1027
Not used
Not used
BCT-1510
/NYXK/SP
Not used
Not used
BHA1146
BHA1147
Not used
BRC1026
BDH1027
Not used
Not used Not used
Not used
Not used
BHA1146
BHA1147
Not used Not used
Not used Not used
BRC1004 Not used Not used
Not used Not used Not used
BKP1124
BCT-1520
/NYXK/IT
Not used
Not used
BHA1146
BHA1147
BRC1027
BCT-1530
/NYWXKPL
Not used
Not used
BHA1146
BHA1147
Not used
BXD1037
Not used
Not used
Not used
BKP1130
skrameR
5
TS5, BCT-1510, BCT-1520,
BCT-1530
2.2 EXTERIOR SECTION
19
19
19
20
19
19
18
21
A
19
1
11
3
19
19
19
17
19
5
19
15
D
19
4
14
13
19
19
19
16
16
C
9
19
19
12
2
6
8
7
B
10
6
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
1 MAIN ASSY(FRANCE) See Contrast Table (2)
2 FRONT ASSY BWE1102
3 CARD ASSY BWE1080
4 POWER ASSY BXF1139
5 Fuse (0109: T2.5AH250V) REK1102
6 Front Panel Assy See Contrast Table (2)
7 Plastic Base BMA1002
8 Chassis BNA1151
9 PCB Support AEC1215
10 21P FFC(J1) BDD1042
11 12P FFC(J2) BDD1022
12 Rear Panel Assy See Contrast Table (2)
NSP 13 Name Label See Contrast Table (2)
14 Washer Faced Nut BBN1005
15 Joint BMR1133
16 Hexagon Headed screw BBA1059
17 Barrier BEC1231
18 Bonnet Case See Contrast Table (2)
19 Screw BBZ30P080FZK
20 Heat Sink BNH1049
TS5, BCT-1510, BCT-1520,
BCT-1530
21 Serial No. Label See Contrast Table (2)
(2) CONTRAST TABLE
TS5/NYXK/FR, TS5/NYXK/FR1, TS5/NYXK/FR2, TS5/NYXK/FR3, BCT-1510/NYXK/SP, BCT-1520/NYXK/IT and
BCT-1530/NYWXKPL are constructed the same except for the following:
.oNtraP
kraM.oNnoitpircseDdnalobmyS
TS5
/NYXK/FR
1 MAIN ASSY BWE1103 BWE1103BWE1103 BWE1 103 BWE1115 BWE11 15 BWE1 1 10
6 Front Panel Assy
12
13 Name Label
NSP
18
21
Rear Panel Assy
Bonnet Case
Serial No. Label BAX1145 BAX1145 BAX1145 BAX1145 BAX1181 BAX1189
BWX1144
BWX1168
BAL1400
BNE1120
TS5
TS5 TS5
/NYXK/FR1 /NYXK/FR2/NYXK/FR3
BWX1144
BWX1168
BAL1414
BNE1120
BWX1144
BWX1168
BAL1415
BNE1120
BWX1144
BWX1168
BAL1416
BNE1120
BCT-1510
/NYXK/SP
BWX1145
BWX1169
BAL1401
BNE1120
BCT-1520
/NYXK/IT
BWX1191
BWX1170
BAL1402
BNE1122
BCT-1530
/NYWXKPL
BWX1146
BWX1171
BAL1403
BNE1120
BAX1250
skrameR
7
1
D
TS5, BCT-1510, BCT-1520,
BCT-1530
3. SCHEMATIC DIAGRAM
3.1 OVERALL WIRING DIAGRAM
A
23
4
CN4001-1
BKN1019
M1001
BXF1135
CN4001-2
BKN1019
B
(
A
A
1/7-
A
)
7/7
JA4001
BKB1017
MAIN ASSY
CN5005
BKP1123
CN5004
BKP1122
(TS5 : BWE1103)
(BCT-1510 : BWE1115)
(BCT-1520 : BWE1115)
(BCT-1530 : BWE1110)
CHDEC BLOCK : B1E1103
DMXCPU BLOCK : B2E1103
MEMORY BLOCK : B3E1103
ANALOG AV BLOCK : B4E1103
IO BLOCK : B5E1103
MODEM BLOCK : B6E1103
SUBPOWER BLOCK : B7E1103
C
CN2003
9604S-12C
B
D8001
BEL1037
FFC
BD
BDD1022
CN8503
9604S-12C
CARD ASSY
(BWE1080)
D
CN8502
BKP1141
CN8501
BKP1142
S8003 S8002
C
8
1234
S8006
S8001
S8004
S8005
5
678
TS5, BCT-1510, BCT-1520,
BCT-1530
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P ARTS LIST" or "PCB P AR TS LIST".
A
CN5004
BKP1122
CN6001
BKP1137
T6001
BTX1035
GND
GND
GND
+3.3V
+3.3V
+3.3V
+5VReturn
+5V
+5V
GND
GND
–5V
AC_CLK
+12V
POW1
+24/19V
GND
+6V
+28V
BKP1120
CN7001
1
2
3
4
5
67
8
9
0
-=
~
!#
@
$
%
^
0209
0102
0109
REK1102
T2.5A/250V
1110
5110
6115
2170
1
7170
2
3
4
5
67
8
9
0
-=~
!#
@
$
%
^
POWER ASSY
D
(BXF1139)
5170
7180
B
C
8004
B
D8001
BEL1037
FFC CABLE
BDD1042
FRONT ASSY
(BWE1102)
M8001
BXX1026
5
D
9
6
7
8
1
TS5, BCT-1510, BCT-1520,
BCT-1530
23
4
3.2 MAIN ASSY (1/7)
A
A
7/7
A
7/7
B
A 1/7
MAIN ASSY (1/7)
CHDEC BLOCK
(TS5 : BWE1103)
(BCT-1510 : BWE1115)
(BCT-1520 : BWE1115)
(BCT-1530 : BWE1110)
Regulator
A
A
7/7
7/7
DBS Front End
A+28V
C
Regulator
A
7/7
A
7/7
A
7/7
D
A
7/7
10
1/7
A
1234
5
678
TS5, BCT-1510, BCT-1520,
BCT-1530
A
A
2/7
A
7/7
A
2/7
B
IC1004
TS5/BCT-1510/BCT-1520 : TDA8083H
BCT-1530 : TDA8083H/E
Domodulator and Decoder
A
C
7/7
D
1/7
A
5
6
7
8
11
1
TS5, BCT-1510, BCT-1520,
BCT-1530
3.3 MAIN ASSY (2/7)
23
4
A 2/7
A
B
MAIN ASSY (2/7)
DMXCPU BLOCK
(TS5 : BWE1103)
(BCT-1510 : BWE1115)
(BCT-1520 : BWE1115)
(BCT-1530 : BWE1110)
A
3/7
A
3/7
A
3/7
A
7/7
IC2001
TS5/BCT-1510/BCT-1520 : STI5512AWE
BCT-1530 : STI5512AWE/E
A
7/7
A
1
Programmable Transport IC
A
7/7
C
A
7/7
A
7/7
A
6/7
A
1/7
A
A
5/7
7/7
A
7/7
A
7/7
D
12
2/7
A
1234
7/7
A
1/7
5
678
TS5, BCT-1510, BCT-1520,
BCT-1530
A
B
A
A
3/7
7/7
A
3/7
A
7/7
A
7/7
A
7/7
Not used
A
A
7/7
7/7
A
7/7
A
6/7
A
1/7,4/7,7/7
A
7/7
A
4/7
A
7/7
A
7/7
A
7/7
A
A
C
7/7
7/7
CN8503
C
CN2003
A
7/7
A
4/7
A
7/7
2/7
A
5
6
7
8
13
D
1
TS5, BCT-1510, BCT-1520,
BCT-1530
3.4 MAIN ASSY (3/7)
23
4
A 3/7
A
A
2/7
A
7/7
B
MAIN ASSY (3/7)
MEMORY BLOCK
(TS5 : BWE1103)
(BCT-1510 : BWE1115)
(BCT-1520 : BWE1115)
(BCT-1530 : BWE1110)
A
7/7
A
7/7
Flash Memory(8M)
(Boot/Data)
A
7/7
Flash Memory(16M)
(Application)
A
7/7
A
7/7
A
7/7
A
2/7
C
D
A
2/7
14
3/7
A
1234
5
SDRAM (16M)
678
TS5, BCT-1510, BCT-1520,
BCT-1530
A
7/7
A
2/7
A
A
B
2/7
C
D
3/7
A
5
6
7
8
15
1
TS5, BCT-1510, BCT-1520,
BCT-1530
3.5 MAIN ASSY (4/7)
MAIN ASSY (4/7)
ANALOG AV BLOCK
A
7/7
A
B
A 4/7
A
7/7
23
(TS5 : BWE1103)
(BCT-1510 : BWE1115)
(BCT-1520 : BWE1115)
(BCT-1530 : BWE1110)
A
2/7
4
A
7/7
A
2/7
AV Switch
A
7/7
C
A
7/7
A
2/7
D
A
7/7
16
4/7
A
1234
A
A
7/7
7/7
5
678
TS5, BCT-1510, BCT-1520,
BCT-1530
A
A
A
7/7
CN4002-2
7/7
A
7/7
A
7/7
A
7/7
CN4002-1
A
B
7/7
C
Analog Audio Out
A
7/7
JA4001
A
4/7
8
D
17
A
7/7
5
6
7
1
TS5, BCT-1510, BCT-1520,
BCT-1530
23
4
3.6 MAIN ASSY (5/7)
A
B
Serial I/F
Parallel I/F
RS-232C Driver
C
7/7
A
(BCT-1520 : BWE1115)
(BCT-1530 : BWE1110)
(BCT-1510 : BWE1115)
(TS5 : BWE1103)
2/7
A
MAIN ASSY (5/7)
D
IO BLOCK
7/7
A
2/7
A
Termination Network IC
A 5/7
18
5/7
A
1234
1
234
TS5, BCT-1510, BCT-1520,
BCT-1530
A
B
C
D
19
1
2
3
4
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