Pioneer RFD-1 Service manual

Page 1
RF DEMODULATOR
RFD-1
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2125
Type
MY O AC220 - 230V
Model
Power Requirement
RFD-1
CONTENTS
1. SAFETY INFORMATION.....................................2
2. EXPLODED VIEWS AND PARTS LIST ...............3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 6
4. PCB CONNECTION DIAGRAM......................... 10
Remarks
5. PCB PARTS LIST..............................................13
6. ADJUSTMENT...................................................14
7. PANEL FACILITIES AND SPECIFICATIONS.....14
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1999
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RFD-1
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Leakage current tester
Test all exposed metal surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
Page 3
2. EXPLODED VIEWS and PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
5
FRONT
2
4
3
1
PIONEER
RFD-1
FRONT
PIONEER
6
4
PACKING PARTS LIST
Mark No. Description Part No.
1 Power Cord ADG1127 NSP 2 Warranty Card ARY7022
3 Operating Instructions ARE7212
(English/French/German/Italian
/Dutch/Swedish/Spanish/Portuguese) 4 Protector DHA1235 5 Packing Sheet RHC1050
PIONEER
7
PIONEER
PIONEER
6 Packing Case AHG7058 7 Master Carton AHG7060
3
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RFD-1
2.2 EXTERIOR
26
23
29
26
29
17
26
32
5
4
8
27
2
16
22
26
20
26
28
13
19
7
9
1
27
18
21
26
26
3
33
14
6
10
26
14
15
12
11
15
26
4
Page 5
(1) EXTERIOR PARTS LIST
RFD-1
Mark No. Description Part No.
1 SW Assy VWR1303 2 DEM Assy VWV1601
NSP 3 LED Assy VWY1048 4 Fuse (FU1: T250mA) AEK1048 5 Housing Assy (3P) VKP2178
6 Housing Assy (4P) VKP2179
7 AC Inlet Assy VKP2183 8 Housing Assy (7P) AKP7037 9 Power Transformer VTT1153
(AC220-230V)
NSP 10 Front Stay DND1140
11 Locking Card Spacer ONK1035 12 Disc Guard PNM1245 13 Guide Ring VEC-151 14 Washer VEC1254 15 Poron Leg VEC1987
16 Sheet B (PVC) VEC1990 17 Bonnet Case VNA1952
NSP 18 Main Chassis ANA7084
19 SW Stay VNE2148 20 Power Knob VAC1030
Mark No. Description Part No.
21 Cushion AEC7225 22 Front Panel Assy AXA7072 23 Caution Label ARW7036 24 •••••••• 25 ••••••••
26 Screw BBZ30P060FZK 27 Screw BBZ30P080FCC 28 Screw PMA30P060FMC
NSP 29 Cord Stopper ZCB-069Z
30 •••••••• 31 ••••••••
32 Fuse Label VRW1727 33 LED Lens DNK2331
5
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1
23
RFD-1
3. BLOCK DIAGRAM and SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
4
A
B
CN1
GND
AC-3 RF IN
• AC MODE
GND
V+5V
Q4 2SC2412K
GND GND GND
70mVp-p
Q1 2SC2412K
GND
Q5 2SC2412K
2
-
+
3
IC3 (1/2) : MC14577CF
8
1
4
A
DEM ASSY
GND
B.P.F
Q2 2SC2412K
: RF Signal Route
Q3 2SA1037K
GND GND
V-5V
GND
IC3 (2/2) : MC14577CF
6 5
GND
­7
+
IC4 (1/2) : BA4560F
IC4 (2/2) : BA4560F
X1
Q6 2SA1037K
V+5V
1
ALC
7
VCXO
18.432MHz
V+5V
GND
8
2
­+
3
4
6
­+
5
GND
COAXIAL IN
GND
C
OPTICAL IN
123
D
AC220 - 230V
GND
IC5 (1/6,2/6) : TC74HCU04AF
JA3
1
2
JA2
V+5V
CN2 CN3 CN4
S1
1
2
C
SW ASSY
121
2
3
V+5V
14
7
GND
FU1
4
V+5V
V+5V
TRANSFORMER
IC7 (1/4,2/4) : TC74HC08AF
4 5
1 2
POWER
VTT1153
6
3
V+5V
IC200
LM2940CT-5.0
IC201
NJM79L05
D203-D206
V-5V
6
1234
Page 7
GND
CPIN
CMIN
DOUT
DOUTB
V+5V
PDO
VI
VO
MUTE
86
82 83 88 89
63
55
56 79
5
+ –
46.08MHz Oscillator
IC1 : PM4007A
Demodulation
46.08MHz
Phase Comparator
1/2048 Divider 1/2
SYNC Detection Protection
9kHz
678
RFD-1
A
IC2 : HM62256BLFP-8T
SRAM 32K × 8
IC9 : TC74HC123AF
A1
13
4
IC7(3/4) :
Q
TC74HC08AF
Q
10
B
8
9
Timing Generator
9.216MHz
S/P
DAI Controller
Address Generator
Error Correction
SW
AC-3 Synchronism
A0 - A14
D1 - D7
OEB
42
WEB
36
MUTO
66 1
DAOUT
70
3
+
IC8 (1/2) : TC74HC32AF
4
RESET OSC ON
V+5V
14
2
3
1
7
GND
C9M
IC7 (4/4) : TC74HC08AF
12
11
13
90
IC8 (2/2) : TC74HC32AF
4
6
5
IC6(1/6 -6/6) : TC74HCU04AF
1
3
1
V+5V
14
CN11CN6
Serial Data
7
GND
1
5
6
JA5
1
10
COAXIAL OUT
4
13
12
JA4
2
9
8
OPTICAL
C
OUT
V+5V
123
B
LED ASSY
D4
2
OPTICAL
3
4
COAXIAL
GND
S2
D
GND
2
3
4
7
5
6
7
8
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1
RFD-1
3.2 DEM, LED and SW ASSYS
A
B
• AC MODE
70mVp-p
23
BA4560F
4
BA4560F
C
2.5V p-p
AC POWER CORD : AC220 - 230V, 50/60Hz
ADG1127
HM62256BLFP-8T
D
8
A
1234
Page 9
5
678
RFD-1
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and P AR TS LIST" or "PCB PAR TS LIST".
CAPACITOR COVER (VEC-063)
C
SW ASSY (VWR1303)
FU1 T250mA 250V (AEK1048)
AKP7037
200mV p-p
DEM ASSY
A
(VWV1601)
• SWITCHES SW ASSY S1 : POWER ON – OFF LEDB ASSY S2 :DIGITAL IN
OPTICAL – COAXIAL
POWER TRANS­FORMER VTT1153
: RF Signal Route
C208 220/10
A
B
160nS
5Vp-p
NOTE FOR FUSE REPLACEMENT
CAUTION -
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.
LED ASSY
B
(VWY1048)
C
D
5
6
7
A
B C
8
9
Page 10
1
23
RFD-1
4. PCB CONNECTION DIAGRAM
4
4.1 DEM ASSY
A
B
C
A
CN3
DEM ASSY
POWER
TRANSFORMER
HOUSING ASSY(AKP7037)
B
CN11
NOTE FOR PCB DIAGRAMS:
1. Part numbers in PCB diagrams match those in the schematic diagrams.
2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol in PCB Diagrams
BCE
C
BCE
DGS
3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.
4. Viewpoint of PCB diagrams
Connector
D
Symbol in Schematic Diagrams
BCE
BCEBCE
DGSDGS
Capacitor
BCE
Chip Part
Transistor with resistor
Field effect transistor
Resistor array
SIDE A
Part Name
Transistor
3-terminal regulator
Q5 Q4 Q1 IC5 IC7 IC6
IC200
Q2 IC3 Q6Q3 IC8
IC1IC9IC201
IC2
(VNP1649-C)
IC4
10
P.C.Board
SIDE B
SIDE A
A
1234
Page 11
DEM ASSY
A
1
234
RFD-1
A
B
C
(VNP1649-C)
D
SIDE B
11
A
1
2
3
4
Page 12
1
(
)
RFD-1
4.2 SW ASSY and LED ASSY
A
23
4
LED ASSY
B
B
A
CN6
SW ASSY
C
LIVE
NEUTRAL
A
CN4
VNP1649-C
AC INLET
SW ASSY
C
LED ASSY
B
SIDE A
C
(VNP1649-C)
SIDE B
D
12
B C
1234
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RFD-1
Mark No. Description Part No.
5. PCB PARTS LIST
Mark No. Description Part No.
NOTES:•Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).
560 Ω→56 × 10 47k Ω→47 × 10
1
561 ........................................................RD1/4PU 5 6 1 J
3
473 ........................................................RD1/4PU 4 7 3 J
0.5 Ω→R50 ..................................................................................... RN2H R 5 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω→ 562 × 10
1
5621 ......................................................RN1/4PC 5 6 2 1 F
Mark No. Description Part No.
LIST OF ASSEMBLIES
1 Ω→1R0 ..................................................................................... RS1P
NSP AC3B ASSY VWM1830
NSP LED ASSY VWY1048
DEM ASSY
SEMICONDUCTORS
IC200 LM2940CT-5.0 IC201 NJM79L05A
D203-D206 1SR139-400
COILS AND FILTERS
L4 LINE FILTER VTL-004
CAPACITORS
C200,C212 (0.01µF/AC250V) ACG7020
SW ASSY VWR1303 DEM ASSY VWV1601
A
IC4 BA4560F IC2 HM62256BLFP-8T
IC3 MC14577CF
IC1 PM4007A IC7 TC74HC08AF IC9 TC74HC123AF IC8 TC74HC32AF IC5,IC6 TC74HCU04AF
Q3,Q6 2SA1037K Q1,Q2,Q4,Q5 2SC2412K
D7 1SS355 D6 KV1851
F1 BPF ATF7001 F100-F116 CHIP BEAD DTF1070 L1 LAU680J L2 PULSE TRANS. PTL1003 F2-F4 EMI FILTER VTH1012
C107,C25 CCSQCH101J50 C17 CCSQCH180J50 C3 CCSQCH750J50 C108,C109,C19 CCSQSL102J50
C12 CEANP470M10 C22 CEAT100M50 C205 CEAT102M25 C209,C42-C44 CEAT221M6R3 C112 CEAT330M16
C101,C110,C113,C116,C117 CEAT470M10 C120,C14,C23,C48,C50 CEAT470M10 C54,C56,C64,C74,C75 CEAT470M10 C204 CEHAQ102M25 C208 CEHAQ221M10
Mark No. Description Part No.
C103,C13,C15,C24,C26 CKSQYF103Z50 C5 CKSQYF103Z50 C10,C100,C11,C111 CKSQYF104Z25 C114,C115,C118,C121,C18 CKSQYF104Z25 C20,C210,C211,C4 CKSQYF104Z25
C45-C47,C49,C51-C53 CKSQYF104Z25 C55,C57,C63,C70-C73 CKSQYF104Z25 C76-C80 CKSQYF104Z25 C6,C7 CKSQYF105Z16 C1 CKSQYF223Z50
RESISTORS
R300-R303 RA4C101J Other Resistors RS1/10S J
OTHERS
X1 CRYSTAL OSCILLATOR ASS7009 (18.432MHz) CN1 PIN JACK(1P) AKB7035
CN7 2P CONNECTOR B2P3-VH CN4 2P CONNECTOR B2P3-VH-BK
CN9 4P TOP POST B4P-VH CN10 7P CONNECTOR B7P-VH
LED ASSY
H1,H2 FUSE CLIP AKR1003
CN6 KR CONNECTOR B4B-PH-K-S
JA2 OPTICAL RECEPTION MODULE GP1F32R JA4 OPTICAL LINK OUT GP1F32T
JA3,JA5 1P PIN JACK VKB1097 CN8 3P TOP POST VKN1461 KN1,KN2 EARTH METAL FITTING VNF1084
B
SEMICONDUCTORS
D4 MBG5074X
SWITCH
S2 DSH1036
RESISTORS
All Resistors RS1/10S J
OTHERS
CN11 KR CONNECTOR S4B-PH-K-S
SW ASSY
C
SWITCH
S1 ASG7007
CAPACITOR
C213 (0.01µF/AC250V) ACG7020
OTHERS
CN3 2P CONNECTOR B2P3S-VH-BK CN2 2P CONNECTOR B2P3S-VH-E CAPACITOR COVER VEC-063
1 R 0
K
13
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RFD-1
6. ADJUSTMENT
There is no information to be shown in this chapter.
7. PANEL FACILITIES AND SPECIFICATIONS
1
POWER switch
P ANEL FACILITIES
1
2
3
Provides electrical power to the unit.
2
DIGITAL IN switch
Use to select which of the DIGITAL IN terminals to use (either COAXIAL or OPTICAL).
3
DEMODULATE indicator
When lighted, indicates that the input signal supplied to the Dolby Digital (AC-3) RF IN terminal is being demodulated.
SPECIFICA TIONS
General
Power requirements .................................. AC 220-230 V, 50/60 Hz
Power conpsumption .................................................................6 W
Weight .................................................................................... 1.1 kg
Dimentions ..................................... 202 (W) × 194 (D) × 50 (H) mm
Accessories
Operating instructions................................................................. 1
Power cord ................................................................................. 1
NOTE:
Specifications and design are subject to possible modification without notice.
Accessories
Power cord
"Dolby", "Digital (AC-3)" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
14
(ADG1127)
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