Pioneer PRS-D2100T/XU/UC, PRS-D2100T/XU/ES, PRS-D210/XU/EW5, PRS-D2100T, PRS-D210 Service Manual

ORDER NO.
CRT3856
PRS-D2100T/XU/UC
BRIDGEABLE TWO-CHANNEL POWER AMPLIFIER
PRS-D2100T
PRS-D210 PRS-D2100T
/XU/EW5
/XU/ES
/XU/UC
For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
K-ZZA. DEC. 2006 Printed in Japan
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SAFETY INFORMATION
CAUTION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California
B
to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
- Service Precaution
1 You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. 2 Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction.
C
D
E
F
2
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PRS-D2100T/XU/UC
5678
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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PRS-D2100T/XU/UC
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
A
B
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR................................................................................................................................................. 8
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................10
3.1 SCHEMATIC DIAGRAM(GUIDE PAGE) .................................................................................................. 10
3.2 REMOTE CONTROL UNIT...................................................................................................................... 16
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 18
4.1 AMP PCB................................................................................................................................................. 18
4.2 CONTROL PCB ....................................................................................................................................... 22
4.3 REMOTE CONTROL UNIT...................................................................................................................... 23
5. ELECTRICAL PARTS LIST ............................................................................................................................ 24
6. ADJUSTMENT ............................................................................................................................................... 30
7. GENERAL INFORMATION............................................................................................................................. 31
7.1 DIAGNOSIS ............................................................................................................................................. 31
7.1.1 DISASSEMBLY ..................................................................................................................................... 31
7.1.2 CONNECTOR FUNCTION DESCRIPTION.......................................................................................... 32
7.2 IC ............................................................................................................................................................. 33
8. OPERATIONS ................................................................................................................................................ 36
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PRS-D2100T/XU/UC
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1. SPECIFICATIONS
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B
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PRS-D2100T/XU/UC
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8
5
N
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2. EXPLODED VIEWS AND PARTS LIST
OTES : • Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List.
• The > mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation.
• Screw adjacent to mark on the product are used for disassembly.
• For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.)
2.1 PACKING
B
"
5
7
16
8
17
6
11
C
10
1
4
D
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3
9
18
2
3
14
15
12
13
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6
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PRS-D2100T/XU/UC
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(1) PACKING SECTION PARTS LIST
Mark No. Description Part No.
1 Screw Assy CEA5328
2 Screw BYC30P100FTB
3 Screw BYC40P180FTB
* 4 Polyethylene Sheet CNM4338
5 Polyethylene Bag CEG1116
6-1 Owner's Manual See Contrast table(2)
6-2 Owner's Manual See Contrast table(2)
* 6-3 Warranty Card See Contrast table(2)
6-4 Caution Card YRP5001
7 Remote Control Assy CXC4064
* 8 Polyethylene Bag CEG1171
Mark No. Description Part No.
9 Cord Assy YDE5010
10 Cord Assy YDP5002
11 Polyethylene Bag See Contrast table(2)
12 Carton See Contrast table(2)
13 Contain Box See Contrast table(2)
14 Protector YHP5006
15 Protector YHP5007
16 Protector YHP5012
17 Protector YHP5013
18 Shaft YLP5001
(2) CONTRAST TABLE
PRS-D2100T/XU/UC, PRS-D210/XU/EW5 and PRS-D2100T/XU/ES are constructed the same except for the fol­lowing:
Mark No. Description PRS-D2100T/XU/UC PRS-D210/XU/EW5 PRS-D2100T/XU/ES
6-1 Owner's Manual YRD5126 YRD5123 YRD5124
6-2 Owner's Manual Not used Not used YRD5125
* 6-3 Warranty Card CRY1070 CRY1157 Not used
11 Polyethylene Bag YEG5004 YEG5003 YEG5003
12 Carton YHG5153 YHG5151 YHG5152
A
B
C
13 Contain Box YHL5153 YHL5151 YHL5152
Owner's Manual
Part No. Language
YRD5126 English, French, Spanish
YRD5123 English, Spanish, German, French, Italian, Dutch, Russian
YRD5124 English, Spanish
YRD5125 Portuguese(B), Arabic
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E
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2.2 EXTERIOR
A
14
18
14
17
48
47
2
2
B
49
19
24
B
34
43
30
51
32
31
21
26
1
C
1
13
12
13
D
50
12
15
39
13
1
37
38
35
36
33
44
21
21
23
22
20
A
27
42
40
45
46
28
21
41
29
13
E
5
4
6
10
11
F
8
C
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7
8
5
9
25
3
2
3
PRS-D2100T/XU/UC
20
25
53
20
52
25
20
3
3
16
20
3
3
3
3
2
1
>
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(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
1 Screw BBZ30P100FTB
2 Screw BSZ30P050FTC
3 Screw(M3 x 8) CBA2011
4 Remote Control Assy CXC4064
5 Screw BPZ20P100FTB
6 Grille CNS8140
7 Cover CNS8141
8 Remote Control Unit CWM9848
9 Connector(CN1351) CKS4962
10 Knob Unit CXC4335
11 Spring CBL1692
12 Screw PPZ20P060FTB
13 Screw PPZ30P100FTB
14 Screw(M6 x 10) YBA5002
15 Panel YNB5004
16 Case YNB5022
17 Heat Sink YNR5057
18 Cover See Contrast table(2)
19 Amp Unit YWH5014
20 Screw BBZ30P080FSN
21 Screw(M3 x 8) CBA2011
22 Pin Jack(CN801) YKB5001
23 Connector(CN501) CKS4962
24 Holder CND2466
25 Screw PPZ30P100FSN
26 Terminal(CN502) VNF1084
27 Terminal(CN800) VNF1084
Mark No. Description Part No.
28 Terminal(CN301) VNF1084
29 Terminal(CN302) VNF1084
30 Terminal(CN303) VNF1084
31 Terminal(CN304) VNF1084
32 Terminal(CN652) VNF1084
33 Terminal(CN651) VNF1084
34 Terminal(CN601) VNF1084
35 Terminal(CN305) YKE5001
36 Terminal(CN306) YKE5001
37 Terminal(CN600) YKE5002
38 Fuse Holder(CN602) YKR5001
39 Fuse Holder(CN603) YKR5001
40 Connector(CN102) YKS5008
41 Connector(CN101) YKS5009
42 Holder YND5008
43 Insulator YNM5045
44 Sub Heat Sink YNR5068
45 Sub Heat Sink YNR5067
46 Sub Heat Sink YNR5066
47 Lighting Conductor Unit YXA5256
* 48 Badge See Contrast table(2)
* 49 Plate See Contrast table(2)
50 Fuse(30 A)(FU601, FU602) CEK1330
51 Choke Coil(L651, L652) CTH1326
52 Spacer YNS5118
53 LED(D608) NSPB346BS-5859
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B
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(2) CONTRAST TABLE
PRS-D2100T/XU/UC, PRS-D210/XU/EW5 and PRS-D2100T/XU/ES are constructed the same except for the fol­lowing:
Mark No. Description PRS-D2100T/XU/UC PRS-D210/XU/EW5 PRS-D2100T/XU/ES
18 Cover YNR5072 YNR5070 YNR5071
* 48 Badge YAH5009 YAH5007 YAH5007
* 49 Plate YAH5020 YAH5014 YAH5020
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PRS-D2100T/XU/UC
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A-a
A-b
A-a
A-b
A-b
A-a
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 SCHEMATIC DIAGRAM(GUIDE PAGE)
A
Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".
Large size
A-b
A-b
SCH diagram
Guide page
A-a
A-a
A-a
A-b
Detailed page
A-a
B
LPF/HPF
10K(A)
18.5 dBs(MAX)(RCA IN)
18.5 dBs(MAX)(SP IN)
INPUT
C
CUT OFF FREQUENCY CONTROL
CONTROL PCB
18.3 dBs(RCA IN)
6.2 dBs(SP IN)
CN1351
D
C
B
MAX309ESE
18.3 dBs(RCA IN)
6.2 dBs(SP IN)
10K(A)
GAIN CONTROL
-1.8 dBs/-13.8 dBs
(RCA IN)
-1.8 dBs/-13.8 dBs
(SP IN)
E
F
A B
10
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320µH
320µH
PRS-D2100T/XU/UC
BFC
GAIN
CONTROL
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A
A-b
AMP UNIT Consists of AMP PCB CONTROL PCB
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
AMP PCB
A
2SK3645
-01MR
19.5µH
2SK3645
-01MR
B
C
2SK3645
-01MR
19.5µH
2SK3645
-01MR
-1.8 dBs/-13.8 dBs
(RCA IN)
-1.8 dBs/-13.8 dBs
(SP IN)
13.9 dBs/1.9 dBs(RCA IN)
13.9 dBs/1.9 dBs(SP IN)
39.7 dBs/26.5 dBs(RCA IN)
39.7 dBs/26.5 dBs(SP IN)
D
BFC
56
50µH
NOTE :
Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors.
Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.
PRS-D2100T/XU/UC
>
>
For resistors and capacitors in the circuit diagrams, their resistance values or capacitance values are expressed in codes:
Ex. *Resistors Code Practical value 123 12k ohms 103 10k ohms
*Capacitors Code Practical value 103 0.01uF 101/10 100uF/10V
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E
F
A
8
11
(RCA
IN)
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39.7 dBs/26.5 dBs(SP IN)
39.7 dBs/26.5 dBs(RCA IN)
A
AMP PCB
A
B
AMP UNIT
Consists of
AMP PCB
CONTROL PCB
The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
-01MR
2SK3645
19.5µH
-01MR
2SK3645
-01MR
2SK3645
19.5µH
-01MR
2SK3645
C
A-a A-b
D
E
F
A-b
12
1234
PRS-D2100T/XU/UC
13.9 dBs/1.9 dBs(SP IN)
13.9 dBs/1.9 dBs(RCA IN)
(SP IN)
-1.8 dBs/-13.8 dBs
1
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