Pioneer PNR 14-150 User Manual

PNR 14-150
OPERATION MANUAL
15" Single Surface Thickness Planer
©2006 Pioneer Supply International Inc.
SECTION 1: SAFETY
General Power Tool Safety Instructions .................................................................. 4-6
SECTION 2: POWER REQUIREMENTS ..................................................................10
SECTION 3: SET UP
Set Up ......................................................................................................................10
Contents ...................................................................................................................11
Cleaning ....................................................................................................................12
Site Considerations ...................................................................................................12
Moving & Placing Base Unit ......................................................................................12
Extension Wings ........................................................................................................12
Hand Wheel ...............................................................................................................13
Dust Hood .................................................................................................................13
Safety Switch .............................................................................................................14
Gearbox Oil Level ......................................................................................................14
SECTION 4: OPERATIONS / ADJUSTMENTS
Before You Begin ......................................................................................................15
Basic Operation .........................................................................................................15
Operation Tips ...........................................................................................................16
Operating Feed Speed ..............................................................................................16
Adjusting Height / Depth of Cut .................................................................................17
Adjusting Bed Rollers ................................................................................................17
Adjusting Alignment on Pulley ...................................................................................18
Adjusting V-Belt Tension ............................................................................................18
Anti-Kickback Fingers ................................................................................................18
Inspecting Knives ......................................................................................................19
Setting/Replacing Knives ..........................................................................................19
Feed Rollers and Chip Breaker Adjustments ............................................................20
Feed Roller Spring Tension .......................................................................................21
Table Parallelism .......................................................................................................22
2 © 2006 Pioneer Supply International
SECTION 5: MAINTENANCE
Maintenance Schedule ..............................................................................................23
Cleaning ....................................................................................................................23
Lubrication .................................................................................................................23
PARTS BREAKDOWN & LISTING ..................................................................... 24-27
WARRANTY AND RETURNS ............................................................................. 28-30
Notes .........................................................................................................................31
4 © 2006 Pioneer Supply International
6 © 2006 Pioneer Supply International
Additional Safety for Planers
INSTRUCTION MANUAL: Be aware of correct operation and potential safety hazards. Read and understand this entire manual before starting the planer.
INFEED CLEARANCE: The infeed roller is always spinning while machine is in operation. Keep hands, cloth­ing, and long hair away from the infeed area to prevent anything from being pulled into the planer and prevent serious injury.
BODY POSITION: There is a chance that the material or work piece may kick back toward you during opera­tion. Always stand to the side of the planer during the entire operation. NEVER place your face close to planer to look inside while planer is running.
PLANING MATERIAL: Thickness planers are designed to plane natural solid wood stock. Trying to plane MDF, plywood, laminates, or other synthetic or man-made products may damage machine or cause injury.
GRAIN: Always plane in the same direction or at a slight angle with the wood grain. Planing across the grain is hard on the planer and may cause the work piece to kick back.
CLEAN STOCK: Always inspect and clean stock of nails, staples, or loose knots or other debris. This debris can kick back at the operator and will damage your knives when they contact the cutter head.
CUTTING CAPACITIES: Do not push the planer beyond its listed capacities. Material kick back may result and injury to operator or damage to machine may result:
• Maximum Depth of Cut ...................... 1/8"
• Minimum Board Length ..................... 12"
• Minimum Board Thickness ................ 1/4"
• Maximum # of Boards at One Time ..... 1
PLANER COVERS: Never remove guards or covers while operating planer. Wood chips fly around inside the planer at a very high rate of speed and could cause seriously injury.
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JAMMED WORK PIECES:
jams. Never attempt to remove jammed work pieces and never reach into dust hood to remove clogs when the planer is running serious injury may result.
DULL/DAMAGED KNIVES: Dull or damaged knives will not only give poor finish results but may kick back, that can cause personal injury.
CHANGING KNIVES: Disconnect machine from power source.
handle them with care.
MAKING ADJUSTMENTS:
disconnected from power source before performing any service or maintenance to the machine. Failure to do so may cause serious personal injury.
WARNING: Always stop the planer and disconnect power before removing
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CAUTION: Planer knives are sharp,
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WARNING: Magnetic switches may start when bumped. Make sure planer is
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PLANER USE:
result in serious personal injury, damage to equipment, or poor work results.
WARNING:Do not use this planer for other than its intended use. Failure to do so could
SPECIFICATION SHEET
PNR 14-150 15" Single Surface Thickness Planer
Item Number PNR 14-150 Description 15" Single Surface Thickness Planer Motor HP 3hp, 220v, 1ph, 18A Table size 15" x 19-7/8" Footprint (less extensions) 23" x 21" Overall width 26-5/16" Height 47-1/4" Knives 3 HSS Cutter head speed 5000rpm Cutter head diameter 2-7/8" Maximum cutting depth 1/8" Maximum planing width 14-7/8" Maximum planing height 6" Cuts per minute 15,000cpm Feed rate - 2 speeds 16fpm & 20fpm Maximum cuts per inch 62 Minimum stock height 1/4" Minimum stock length 8" Appx Net Weight 500lbs Approx Shipping Weight 560lbs
FEATURES: INCLUDES: Extra-large hand wheel Knife setting gauge Spring loaded cutter head for easy knife setting Infeed/outfeed extensions Two chromed return rollers Top return rollers Three roller extension wing 4" dust port Two positive table locks Magnetic switch w/thermal overload One-piece cabinet style stand Infeed rollers: Spiral-serrated Outfeed rollers: Machined Power transfer: Triple belt drive Two adjustable bed rollers Scratch resistant powder-coated paint
NOTE: We make every effort to be accurate with our specifications, copy, images and other product information and apologize for any errors that may occur. This information while deemed accurate is not guaranteed. We reserve the right to make changes to all products including specifications, pricing and availability.
Pioneer Supply International, Inc.
P.O. Box 12308
Salem, OR 97309
8 © 2006 Pioneer Supply International
Parts Identifi cation - PNR 14-150
A
K
E
B
C
D
G
F
I
J
A Magnetic Switch B Return Rollers C Table Height Hand wheel D Gearbox E Extension Wing F Table Height Scale G Speed Control Knob H Table Locks - Figure 2 I Lifting Bars J Motor Access Cover K V-Belt Cover
Figure 1
H
Figure 2
SECTION 2: Power Requirements
WARNING: Machine must be grounded properly to prevent electrocution or fire. Ensure your
electrical configuration complies with local and state codes. Contact qualified electrician to ensure
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compliance. DO NOT connect the machine to the power source until instructed to do so, as serious personal injury could occur.
220V Single-Phase Grounding
All electrical connections must be made in accordance with local codes. Grounding reduces the risk of electric shock if an electrical short happens. This machine has a power cord that has a grounding wire, which must be properly connected to the grounding prong on the plug. NOTE: The outlet must be properly installed and grounded for this to operate properly.
Amperage Draw / Minimum Circuit Requirements
The motor on the PNR 14-150 will draw 18 amps during operation. Only connect your machine to a circuit that meets the requirements. Always check to see if the wires and circuit breaker in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. NOTE: Start up amperage draw is signifi­cantly higher than running draw.
Plug Type / Extension Cords
An L6-20 plug and receptacle is recommended to connect your machine to power. It is NOT recommend using extension cords on 220V equipment. Instead, arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. If you find it absolutely necessary to use an extension cord at 220V with your machine, check with a qualified electrician for the correct sizing, gauge, type, and maximum possible
length for your needs.
SECTION 3: Set up
WARNING: This planer is a heavy machine (560 lbs. shipping weight). DO NOT over-exert yourself
while unpacking or moving this machine. To be safe, you will need assistance and power equip­ment when moving the shipping crate and removing the machine from the crate. Safety glasses
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The Pioneer PNR 14-150 was carefully packed when it left the warehouse. If you discover the machine is damaged after you have signed for delivery, please call your supplier immediately. Save the containers and all packing materials for possible inspection by the carrier or its agent. Photograph any damage. Otherwise, fil­ing a freight claim can be difficult. When you are completely satisfied with the condition of your shipment, you should inventory the contents before beginning set up process.
should be worn during the entire set up process. Read through this entire manual to become famil­iar with the set up, controls and operations before starting the machine.
In the event that any nonproprietary parts are missing (e.g. a nut or a washer), contact your supplier, or for the sake of expediency, replacements can be obtained at your local hardware store.
The following items are needed to complete the set up process, but are not included with your machine: 4' straightedge or longer, dial indicator, phillips screwdriver, flat head screwdriver, plug and receptacle.
10 © 2006 Pioneer Supply International
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