Pioneer KEHP-7850 Service manual

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER ELECTRONIC CORPORATION 1998
K-ZZS. NOV. 1998 Printed in Japan
ORDER NO.
CRT2307
KEH-P7850 X1N/ES
NOTE:
- See the separate manual CX-631(CRT1640) for the cassette mechanism description.
- The cassette mechanism assy employed in this model is one of 2L series.
- Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
CONTENTS
1. SAFETY INFORMATION ...........................................2
2. EXPLODED VIEWS AND PARTS LIST......................2
3. SCHEMATIC DIAGRAM ..........................................10
4. PCB CONNECTION DIAGRAM ...............................20
5. ELECTRICAL PARTS LIST .......................................30
6. ADJUSTMENT ........................................................36
7. GENERAL INFORMATION ......................................38
7.1 PARTS.................................................................38
7.1.1 IC...............................................................38
7.1.2 DISPLAY ...................................................43
7.2 DIAGNOSIS........................................................44
7.2.1 DISASSEMBLY.........................................44
7.2.2 TEST MODE .............................................45
7.3 BLOCK DIAGRAM..............................................48
8. OPERATIONS AND SPECIFICATIONS ...................49
2
KEH-P7850
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
20
19
15
12
16
17
4
7
11
3
10
9
8
6
5
2
14
18
13
1
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
3
KEH-P7850
1 Cord Assy CDE5758
* 2 Accessory Assy CEA2350-/N
3 Spring CBH1650 4 Screw Assy CEA2351 5 Screw CBA1304
* 6 Polyethylene Bag CEG-127
7 Screw CRZ50P090FMC 8 Screw TRZ50P080FMC
* 9 Polyethylene Bag CEG-158
10 Handle CNC5395
11 Bush CNV3930 12 Polyethylene Bag CEG-162 13 Battery CEX1030 14 Carton CHG3552 15 Contain Box CHL3552
16 Protector CHP2101 17 Protector CHP2102 18 Remote Control Assy CXB3456 19 Case CXB3520
20-1 Owner’s Manual CRD2762
20-2 Owner’s Manual CRD2763 20-3 Installation Manual CRD2764
Mark No. Description Part No. Mark No. Description Part No.
- PACKING SECTION PARTS LIST
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- Owner's Manual, Installation Manual
Model Part No. Language KEH-P7850/X1N/ES CRD2762 English, Spanish, Portuguese(B)
CRD2763 Chinese, Arabic CRD2764 English, Spanish,
Portuguese(B), Chinese, Arabic
4
KEH-P7850
2.2 EXTERIOR
5
KEH-P7850
1 Screw BMZ30P040FMC 2 Screw BSZ26P050FMC 3 Screw BSZ30P050FMC 4 Cord Assy CDE5758 5 Fuse(10A) CEK1136
6 Case CNB2350 7 Holder CNC6798 8 Shield CNC7365 9 Spacer CNM5488
10 Panel CNS5148
11 Cap CNV2680 12 Screw BSZ30P050FMC 13 Screw BSZ30P200FMC 14 Cord CDE5176 15 •••••
16 Holder CNC5704 17 Cushion CNM4870 18 Insulator CNM6275 19 Insulator CNV5793 20 Tuner Amp Unit CWM6147
21 Screw BMZ26P040FMC 22 Screw BPZ26P060FMC 23 Screw BSZ26P060FMC 24 Screw BSZ26P160FMC 25 •••••
26 Pin Jack(CN301) CKB1028 27 Terminal(CN403) CKF1059 28 Plug(CN951) CKM1231 29 Plug(CN604) CKS-783 30 Connector(CN601) CKS1499
31 Connector(CN751) CKS3408 32 Connector(CN602) CKS3568 33 ••••• 34 Connector(CN302) CKS3598 35 Antenna Jack(CN402) CKX1056
36 Panel CNB2358 37 Heat Sink CNC7991 38 Holder CNC7996 39 Holder CNC7997 40 Case CNC7998
41 Case CNC8254 42 Holder CNC8255 43 Case CNC8350 44 Case CNC8351 45 Insulator CNM6099
46 Insulator CNM6190 47 Insulator CNM6257 48 Heat Sink CNR1505 49 Insulator CNV5792 50 FM/AM Tuner Unit CWE1486
51 Holder CNC6554 52 Chassis Unit CXB3048 53 Screw ISS26P055FUC 54 Detach Grille Assy CXB3439 55 Screw BPZ20P060FMC
56 Screw BPZ20P080FZK 57 Button(OPEN) CAC5804 58 Button(EJECT) CAC5805 59 Button(SOURCE) CAC5806 60 Button(BAND) CAC5807
61 Button CAC5808 62 Button(DISP) CAC5809 63 Button(1-6) CAC5922 64 Spring CBH2205 65 Cover CNS5146
66 Holder CNV5537 67 Keyboard Unit CWM6061 68 LCD(LCD901) CAW1502 69 EL CEL1587 70 Connector(CN901) CKS2733
71 Holder CNC7992 72 Tape CNM6348 73 Spacer CNM6347 74 Connector CNV5536 75 Grille Unit CXB3483
76 Screw BPZ20P060FMC 77 Screw CBA1082 78 Screw CBA1176 79 Washer CBF1001 80 Spring CBH2063
81 Spring CBH2204 82 Cord CDE5800 83 Connector CKS2780 84 Roller CLA3386 85 Cushion CNM5486
86 Sheet CNM6109 87 PCB CNP5430 88 PCB CNP5444 89 Panel CNS5147 90 Holder CNS5157
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
6
KEH-P7850
91 Holder CNS5165 92 Holder CNS5389 93 Switch(S602) CSN1027 94 Holder Unit CXB3049 95 Holder Unit CXB3050
96 Holder Unit CXB3051 97 Damper Unit CXB3180 98 Screw IMS20P040FZK 99 Remote Control Unit CXB3456
100 Cover CNS4948 101 •••••
102
Cassette Mechanism Module EXK3990
103 Coil(L801) CTH1227 104 IC(IC301) PAL005A 105 Transistor(Q951) 2SD2396
Mark No. Description Part No.
7
KEH-P7850
8
KEH-P7850
2.3 CASSETTE MECHANISM MODULE
9
KEH-P7850
1 Screw BSZ20P040FMC 2 Washer CBF1037 3 Washer CBF1038 4 Washer CBG1003 5 Deck Unit EWM1018
6 Screw EBA1028 7 Screw EBA1037 8 Spring EBH1531 9 Spring EBH1575
10 Plug(CN251) CKS3540
11 Spring EBH1515 12 Spring EBH1587 13 Spring EBH1517 14 Spring EBH1518 15 Spring EBH1519
16 Spring EBH1537 17 Cord EDD1020 18 Photo-interrupter
(EGN2,3) EGN1006
19 Photo-interrupter
(EGN1) EGN1005
20 Roller ENR1031
21 Shaft ELA1373 22 Pinch Roller ENV1518 23 Arm ENC1489 24 Arm ENC1397 25 Guide ENC1481
26 Holder ENC1417 27 Lever ENC1448 28 Arm ENC1488
* 29 Motor EXM1031
30 Belt ENT1027
31 Gear ENV1347 32 Collar ENV1508 33 Gear ENV1350 34 Flywheel ENV1500 35 Worm Gear ENV1439
36 Worm Wheel ENV1440 37 Gear ENR1037 38 Lever ENV1442 39 Arm ENV1525 40 Gathering PCB ENX1037
41 Gathering PCB ENX1042 42 Switch(S1,S2) ESG1004 43 Motor Unit(M2) EXA1485 44 Chassis Unit EXA1567 45 Pinch Holder ENV1485
46 Pinch Holder ENV1486 47 Reel Unit EXA1543 48 Head Base Unit EXA1457 49 Lever Unit EXA1438 50 Gear Unit EXA1545
51 Frame Unit EXA1458 52 Lever Unit EXA1439 53 Head Assy(HD1) EXA1506 54 Motor Unit(M1) EXA1490 55 Washer HBF-179
56 Screw BMZ20P022FMC 57 Spring EBH1545 58 Washer YE20FUC 59 Pinch Holder Unit EXA1529 60 Pinch Holder Unit EXA1528
Mark No. Description Part No. Mark No. Description Part No.
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
10
KEH-P7850
A
1
234
B
C
D
12
34
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM (GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL
PARTS LIST”.
A-aA-a A-b A-b
A-aA-a
A-b A-b
A-b A-b
A-a A-a
Large size
SCH diagram
Guide page
Detailed page
A
C
A-a
B
C
D E F
MODULE
ANTENNA JACK
11
KEH-P7850
5
6
7
8
A
B
C
D
5
6
7
8
A-b
A
A
12
KEH-P7850
B
ANTENNA JACK
A
1
234
B
C
D
12
34
A-a
A-a
A-b
13
KEH-P7850
C
D
E
F
MODULE
5
6
7
8
A
B
C
D
5
6
7
8
A-a
A-a
A-b
C
14
KEH-P7850
A
A
1
234
B
C
D
12
34
A-a
A-b
A-b
15
KEH-P7850
5
6
7
8
A
B
C
D
5
6
7
8
A-b
A-a
A-b
16
KEH-P7850
3
1
2
FM/AM TUNER UN
D1D2 RD39JSRD39JS
R1
R2
2R2M
2R2M
D6 MA157
A
1
234
B
C
D
12
34
3.2 FM/AM TUNER UNIT
B
B
17
KEH-P7850
IFC
5
6
7
8
A
B
C
D
5
6
7
8
B
A
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