Pioneer KEH-M6236ZH, KEH-M6036ZH Service Manual

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880
C PIONEER ELECTRONIC CORPORATION 1998
K-ZZU. SEPT. 1998 Printed in Japan
ORDER NO.
CRT2231
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KEH-M6036ZH X1B/EW
NOTE:
- See the separate manual CX-644(CRT1800) for the cassette mechanism description.
- The cassette mechanism assy employed in this model is one of 2M series
CONTENTS
1. SAFETY INFORMATION............................................2
2. EXPLODED VIEWS AND PARTS LIST ......................3
3. SCHEMATIC DIAGRAM.............................................8
4. PCB CONNECTION DIAGRAM................................18
5. ELECTRICAL PARTS LIST........................................27
6. ADJUSTMENT.........................................................33
7. GENERAL INFORMATION.......................................35
7.1 PARTS ................................................................35
7.1.1 IC...............................................................35
7.1.2 DISPLAY...................................................40
7.2 DIAGNOSIS.......................................................41
7.2.1 DISASSEMBLY.........................................41
7.2.2 CONNECTOR FUNCTION DESCRIPTION42
7.2.3 TEST MODE .............................................43
7.3 EXPLANATION ..................................................44
7.3.1 CIRCUIT DESCRIPTIONS.........................44
7.3.2 BLOCK DIAGRAM....................................45
8. OPERATIONS AND SPECIFICATIONS....................46
KEH-M6236ZH X1B/EW
VEHICLE DESTINATION PRODUCED AFTER HONDA PART No. ID No. PIONEER MODEL No. ACCORD EUROPE September 1998 08A01-3A6-210 KEH-M6036ZH/X1B/EW ACCORD EUROPE September 1998 08A01-3A6-510 KEH-M6236ZH/X1B/EW
• KEH-M6036ZH/X1B/EW
HONDA
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KEH-M6036ZH,M6236ZH
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
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KEH-M6036ZH,M6236ZH
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
1 Polyethylene Bag UEG-012 2-1 Polyethylene Bag UEG1116 2-2 Owner's Manual URD2726 2-3 Owner's Manual URD2735
3 Contain Box UHL-023
4 Protector UHP-027 5 Case Assy CXA7080
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to
mark on the product are used for disassembly.
- PACKING SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
- Owner's Manual
Model Part No. Language
KEH-M6036ZH/X1B/EW URD2726 English,French,
German,Dutch
KEH-M6236ZH/X1B/EW URD2735 Spanish,Portuguese,
Italian,Swedish
5
4
2
4
1
3
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KEH-M6036ZH,M6236ZH
2.2 EXTERIOR
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KEH-M6036ZH,M6236ZH
1 Screw BMZ26P050FMC
2 Screw BMZ26P080FMC
3 Screw BMZ30P050FMC
4 Button CAC5580
5 Screw CBA1002
6 Case CNB2058
7 Holder CNC5349
8 Insulator CNM5713
9 Spacer CNM5874
10 Bush CNV3839 11 Tuner Amp Unit UWM5830
12 Screw BMZ26P140FMC 13 Transistor(Q917) 2SB942A 14 Cord Assy(CN601) CDE5607 15 Terminal(CN552) CKF1059
16 Connector(CN603) CKM1208 17 Plug(CN551) CKM1283 18 Connector(CN251) CKS3362 19 Connector(CN651) CKS3581 20 Antenna Jack(ANT501) CKX1006
21 Holder CNC4569 22 Holder CNC5013 23 Heat Sink CNC6453 24 Holder CNC6454 25 Holder CNC7668
26 FM/AM Tuner Unit CWE1416 27 Holder CNC6555 28 Screw PRZ30P060FSN 29 Case Assy CXA7080 30 Chassis Unit CXB2418
31 Button CAC5180 32 Spring CBH1834 33 Spring CBH1835 34 Spring CBH1996 35 Bracket CNC6780
36 Bracket CNC6791 37 Arm CNV4692 38 Arm CNV4693 39 Arm CNV4951 40 Panel Unit CXB2416
41 Door CAT1952 42 Spring CBH1838 43 IC(IC551) TDA7385 44 Screw IMS30P050FMC 45 Screw IMS20P030FZK
46
Detach Grille Assy(M6036ZH) UXB2436 Detach Grille Assy(M6236ZH) UXB3236
47 Screw BPZ20P100FZK 48 Button(EJECT) CAC5550 49 Button(REV) CAC5551
50 Button(FF) CAC5552 51 Button(TAPE,TUNER) CAC5553 52 Button(PRESET) CAC5554 53 Button(NEWS,DISP) CAC5555 54 Button(DETACH) CAC5556
55 Plate CAH1668 56 Spring CBH1942 57 Spring CBH2188 58 Cover CNS4911 59 Keyboard Unit(M6036ZH) UWM5831
Keyboard Unit(M6236ZH) UWM6168
60 LCD(LCD951) CAW1358 61 Connector(CN951) CKS3580 62 Conductor CNC7666 63 Holder CNC7667 64 Insulator CNM4735
65 Plate CNM5712 66 Lighting Conductor CNV5317 67 Lighting Conductor CNV5318 68 Grille Unit(M6036ZH) CXB2415
Grille Unit(M6236ZH) CXB3235
69 Knob Unit CXB2417 70 Spring CBL-108 71
Cassette Mechanism Assy EXK3546
72 Screw IMS26P050FMC
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
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KEH-M6036ZH,M6236ZH
2.3 CASSETTE MECHANISM ASSY
- CASSETTE MECHANISM ASSY SECTION PARTS LIST
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KEH-M6036ZH,M6236ZH
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ23P050FMC 2 Washer CBG1003 3 Connector CKS2829 4 Screw EBA1038 5 Screw EBA1037
6 Spring EBH1554 7 Spring EBH1555 8 Spring EBH1556 9 Spring EBH1557
10 Spring EBH1591
11 Spring EBH1559 12 Spring EBH1593 13 Spring EBH1561 14 Spring EBH1562 15 Spring EBH1563
16 Lever ENC1463 17 Spring EBH1565 18 Spring EBH1566 19 Spring EBH1567 20 Spring EBH1568
21 Spring EBH1569 22 Spring EBH1597 23 Spring EBH1579 24 Head Base ENC1475 25 Lever ENC1460
26 Lever ENC1461 27 Lever ENC1462 28 Lever ENC1432 29 Arm ENC1433 30 Arm ENC1434
31 Arm ENC1480 32 Arm ENC1476 33 Bracket ENC1477 34 Lever ENC1483 35 Arm ENC1439
36 Frame ENC1440 37 Holder ENC1441 38 Lever ENC1446 39 Lever Unit EXA1519 40 Belt ENT1027
41 Gear ENV1504 42 Gear ENV1470 43 Gear ENV1517 44 Lever ENV1472 45 Gear ENV1510
46 Gear ENV1475 47 Gear ENV1511 48 Gear ENV1513 49 Gear ENV1502 50 Lever ENV1480
51 Lever ENV1487 52 Cover ENC1468 53 Arm ENV1489
* 54 PCB ENP1161
55 Switch ESG1006 56 Switch ESH1006
57 Switch ESN1016 58 Switch ESN1017 59 Head Assy EXA1466 60 Motor Unit EXA1467
61 Flywheel Unit EXA1468 62 Arm ENC1464 63 Arm Unit EXA1447 64 Arm Unit EXA1448 65 Arm Unit EXA1520
66 Reel Unit EXA1450 67 Pinch Holder ENV1466 68 Pinch Roller ENV1518 69 Pinch Holder ENV1467 70 Spring EBH1592
71 Chassis Unit EXA1498 72 Arm ENV1496 73 Washer HBF-179 74 Resistor RD1/4HM472J 75 Diode F1SR35-400A
76 Solenoid EXP1012 77 Arm ENV1497 78 Spring EBH1582 79 Cover ENC1452 80 Spring EBH1586
81 Pinch Holder Unit EXA1516 82 Arm ENC1459 83 Spring EBH1588 84 Roller ELA1381 85 Pinch Holder Unit EXA1515
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KEH-M6036ZH,M6236ZH
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1
234
B
C
D
12
34
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
A-a A-b
A-a
A-b
A-b
A-a
Large size
SCH diagram
Guide page
Detailed page
B
CASSETTE PCB
E
F1SR35-400A
EXA1467
CN1
A-a
A
E
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KEH-M6036ZH,M6236ZH
5
6
7
8
A
B
C
D
5
6
7
8
KEYBOARD UNIT
D
A
TUNER AMP PCB
CONNECTOR PCB
C
TUNER AMP UNIT Cosists of TUNER AMP PCB CONNECTOR PCB
A
A-b
C
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1
234
B
C
D
12
34
B
A-a
A-a
A-b
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KEH-M6036ZH,M6236ZH
5
6
7
8
A
B
C
D
5
6
7
8
KEYBOAR
D
CASSETTE PCB
E
F1SR35-400A
EXA1467
CN1
A-a
A-a
A-b
E
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KEH-M6036ZH,M6236ZH
A
1
234
B
C
D
12
34
A
TUNER AMP PCB
TUNER AMP UNIT
Cosists of
TUNER AMP PCB
CONNECTOR PCB
A-a
A-b
A-b
C
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6
7
8
A
B
C
D
5
6
7
8
CONNECTOR PCB
C
A-b
A-a
A-b
C
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1
234
B
C
D
12
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3.2 FM/AM TUNER UNIT
B
A
B
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6
7
8
A
B
C
D
5
6
7
8
B
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