PIONEER GM 7200 Service Manual

0 (0)

ORDER NO.

CRT3521

GM-7200M/XU/UC

MONO POWER AMPLIFIER

GM-7200M/XU/UC

GM-7200M/XU/EW

GM-7200M/XU/ES

GM-7200M/XU/CN

For details, refer to "Important Check Points for Good Servicing".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005

K-ZZA. OCT. 2005 Printed in Japan

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SAFETY INFORMATION

CAUTION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

BThis product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

- Service Precaution

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

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GM-7200M/XU/UC

 

 

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs.

In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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7200M/XU/UC

 

 

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CONTENTS

 

 

 

 

SAFETY INFORMATION.....................................................................................................................................

 

 

2

 

1. SPECIFICATIONS ............................................................................................................................................

 

 

5

A

2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................

 

 

8

2.1 PACKING

 

 

8

 

 

 

 

2.2 EXTERIOR...............................................................................................................................................

 

 

10

 

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

..........................................................................................

12

 

3.1 SCHEMATIC DIAGRAM(GUIDE PAGE) ..................................................................................................

 

12

 

3.2 REMOTE CONTROL UNIT(EW)..............................................................................................................

 

 

18

 

4. PCB CONNECTION DIAGRAM .....................................................................................................................

 

 

20

 

4.1 AMP UNIT ................................................................................................................................................

 

 

20

 

4.2 REMOTE CONTROL UNIT(EW)..............................................................................................................

 

 

24

 

5. ELECTRICAL PARTS LIST ............................................................................................................................

 

 

25

 

6. ADJUSTMENT ...............................................................................................................................................

 

 

32

 

7. GENERAL INFORMATION.............................................................................................................................

 

 

33

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7.1 DIAGNOSIS .............................................................................................................................................

 

 

33

 

7.1.1 DISASSEMBLY .....................................................................................................................................

 

 

33

 

7.1.2 CONNECTOR FUNCTION DESCRIPTION..........................................................................................

 

34

 

7.2 IC .............................................................................................................................................................

 

 

35

 

8. OPERATIONS ................................................................................................................................................

 

 

36

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1. SPECIFICATIONS

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7200M/XU/UC

 

 

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PIONEER GM 7200 Service Manual

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GM-7200M/XU/UC

 

 

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GM-

7200M/XU/UC

 

 

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1

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2. EXPLODED VIEWS AND PARTS LIST

 

NOTES : • Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List.

• The > mark found on some component parts indicates the importance of the safety factor of the part.

A

Therefore, when replacing, be sure to use parts of identical designation.

 

 

• Screw adjacent to"mark on the product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions,apply as you think it appropriate.)

2.1PACKING

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5 4

7

12

2

13

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8

D

E

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F

 

10

 

 

 

 

8

 

GM-7200M/XU/UC

 

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1

 

 

5

 

 

6

 

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PACKING SECTION PARTS LIST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mark

 

No.

 

Description

GM-7200M/XU/UC

GM-7200M/XU/EW

GM-7200M/XU/ES

GM-7200M/XU/CN

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Cord Assy

CDE7736

CDE7736

 

CDE7736

CDE7736

 

 

2

Cord Assy

Not used

CDE7804

 

Not used

Not used

 

 

3

Screw Assy

CEA5330

CEA5328

 

CEA5330

CEA5330

 

 

4

Screw

Not used

BYC30P100FTB

 

Not used

Not used

 

 

5

Screw

BYC40P180FTB

BYC40P180FTB

 

BYC40P180FTB

BYC40P180FTB

*

 

6

Polyethylene Sheet

CNM4338

CNM4338

 

CNM4338

CNM4338

 

 

7

Polyethylene Bag

CEG1351

CEG1317

 

CEG1317

CEG1317

 

 

8

Protector

CHP3066

CHP3066

 

CHP3066

CHP3066

 

 

9

Carton

CHG5583

CHG5582

 

CHG5584

CHG5585

 

 

10

Contain Box

CHL5583

CHL5582

 

CHL5584

CHL5585

 

 

11-1

Polyethylene Bag

CEG1116

CEG1116

 

CEG1116

CEG1116

 

 

11-2

Owner's Manual

CRD4006

CRD4005

 

CRD4007

CRB2105

*

 

11-3

Warranty Card

Not used

CRY1157

 

Not used

ARY7046

*

 

11-4

Card

ARY1048

Not used

 

Not used

Not used

 

 

11-5

Owner's Manual

Not used

Not used

 

CRD4008

Not used

 

 

12

Remote Control Assy

Not used

CXC4064

 

Not used

Not used

*

 

13

Polyethylene Bag

Not used

CEG1171

 

Not used

Not used

Owner's Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part No.

 

 

Language

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CRD4006

 

 

English, French, Spanish

 

 

 

 

 

 

 

 

 

 

 

 

 

CRD4005

 

 

English, Spanish, German, French, Italian, Dutch, Russian

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CRD4007

 

 

English, Spanish

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CRD4008

 

 

Arabic, Portuguese(B)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CRB2105

 

 

Traditional Chinese

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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7200M/XU/UC

 

 

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2.2 EXTERIOR

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B

C

D

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3

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41

42

38

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1

12

1

 

 

11

 

 

 

13

11

 

 

 

 

 

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14

 

 

19

2

 

 

 

31

 

 

 

 

32

14

 

 

 

 

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15

 

20

 

14

 

 

 

 

 

18

 

 

 

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14 14

 

 

 

14

 

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14

 

2

14

 

2

 

 

2

8

 

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43

 

 

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1

4

10

11

11

2

14

 

14

 

14

29

14

 

 

14

14

 

31 14

 

 

31

 

21 21

 

21

40

16

 

 

 

 

 

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2

 

 

 

 

2

 

 

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1

1

2

2

2

24 23

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(1) EXTERIOR SECTION PARTS LIST

 

 

 

Mark No.

Description

Part No.

Mark No.

Description

Part No.

 

1

Screw(M3x8)

CBA2011

23

Buss Bar

CND2467

 

2

Screw(M3x12)

CBA2012

24

Buss Bar

CND2468

 

3

Screw

BSZ30P050FTB

25

Buss Bar

CND2469

*

4

Badge

CAH1946

 

 

 

 

5

•••••

 

26

Buss Bar

CND2471

 

 

 

 

27

Buss Bar

CND2472

 

6

•••••

 

28

Buss Bar

CND2729

 

7

Case

CNB3199

29

Sub Heat Sink

CNR1808

 

8

Panel

See Contrast table(2)

30

Sub Heat Sink

CNR1810

 

9

Panel

CNB3205

 

 

 

 

10

Heat Sink

See Contrast table(2)

31

Screw

PPZ30P100FSN

 

 

 

 

32

Screw

PPZ30P100FTB

 

11

Spacer

CNV8256

33

Terminal(CN850)

VNF1084

 

12

Lighting Conductor

CNV8692

34

•••••

 

 

13

Amp Unit

See Contrast table(2)

35

Cover

See Contrast table(2)

 

14

Screw(M3x8)

CBA2011

 

 

 

 

15

Pin Jack(CN111)

CKB1068

36

Remote Control Unit

See Contrast table(2)

 

 

 

 

37

Connector(CN1351)

See Contrast table(2)

 

16

Terminal(CN853)

CKE1055

38

Spring

See Contrast table(2)

 

17

Terminal(CN855)

CKE1057

39

Screw

PPZ30P100FTB

 

18

Socket(CN801)

CKM1463

> 40

Fuse(FU100, FU101) (30A)

CEK1330

 

19

Connector(CN701)

See Contrast table(2)

 

 

 

 

20

Holder

CND2456

41

Grille

See Contrast table(2)

 

 

 

 

42

Knob Unit

See Contrast table(2)

 

21

Terminal

CND2458

43

Screw

See Contrast table(2)

 

22

Holder

CND2466

 

 

 

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(2) CONTRAST TABLE

GM-7200M/XU/UC, GM-7200M/XU/EW, GM-7200M/XU/ES and GM-7200M/XU/CN are constructed the same except for the following:

Mark

No.

Description

GM-7200M/XU/UC

GM-7200M/XU/EW

GM-7200M/XU/ES

GM-7200M/XU/CN

 

 

 

 

 

 

 

 

8

Panel

CNB3229

CNB3201

CNB3229

CNB3229

 

10

Heat Sink

CNR1826

CNR1806

CNR1826

CNR1826

 

13

Amp Unit

CWH1286

CWH1285

CWH1286

CWH1286

 

19

Connector(CN701)

Not used

CKS4962

Not used

Not used

 

35

Cover

Not used

CNS8141

Not used

Not used

 

36

Remote Control Unit

Not used

CWM9848

Not used

Not used

 

37

Connector(CN1351)

Not used

CKS4962

Not used

Not used

 

38

Spring

Not used

CBL1692

Not used

Not used

 

41

Grille

Not used

CNS8140

Not used

Not used

 

42

Knob Unit

Not used

CXC4335

Not used

Not used

 

43

Screw

Not used

BPZ20P100FTB

Not used

Not used

D

E

F

 

 

 

 

 

 

 

 

 

 

GM-

7200M/XU/UC

 

 

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6

 

 

 

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C

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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 SCHEMATIC DIAGRAM(GUIDE PAGE)

Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".

 

 

Large size

A-a

 

 

 

A-a

A-b

SCH diagram

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE :

 

 

 

 

 

 

 

Symbol indicates a resistor.

Decimal points for resistor

The > mark found on some component parts indicates

 

 

 

No differentiation is made

between chip resistors and

 

 

 

and capacitor fixed values

the importance of the safety factor of the part.

 

 

 

discrete resistors.

 

 

 

 

 

are expressed as :

Therefore, when replacing, be sure to use parts of

A-a

A-b

Guide page

Symbol indicates a capacitor.

2.2

2R2

identical designation.

No differentiation is made

between chip capacitors and

0.022

R022

 

 

 

 

 

 

 

 

discrete capacitors.

 

 

 

 

A-a

A-b

Detailed page

 

 

 

 

 

 

0dB

0dB

0dB

-1.7dB ~

0dB or +12dB

 

 

 

 

-32.0dB

 

 

 

 

or +6dB ( or +9dB)

 

 

 

 

 

 

 

 

 

-15dBs

 

 

 

 

+18.3dBs

 

 

 

 

 

 

+17.5dBs

 

 

 

 

15K

 

-2.6d

 

 

 

+17.5dBs

330

 

 

 

 

 

 

 

+18.5dBs

 

LPF

 

 

 

(BB ON

 

 

 

 

 

 

 

 

 

INPUT MAX)

 

 

 

 

 

 

 

 

GAIN

 

 

 

 

 

 

BASS BOOST

CN1351

B

 

 

 

 

 

 

 

-0.8dB

 

 

 

 

 

320µH

 

 

 

 

 

320µH

 

 

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