FORD |
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Service |
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Manual |
ORDER NO. |
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GM-2137ZF/X1R/UC |
CRT3216 |
6 ch POWER AMPLIFIER
GM-2137ZFX1R/UC
VEHICLE |
DESTINATION |
PRODUCED AFTER |
FORD PART No. |
ID No. |
PIONEER MODEL No. |
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Lincoln Navigator |
U.S.A., CANADA |
October 2003 |
4L7T-18C808-AD |
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GM-2137ZF/X1R/UC |
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Lincoln Aviator |
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Lincoln Town Car |
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Ford Ranger (Tremor ”) |
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Ford Sport Track (Adrenalin) |
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For details, refer to "Important symbols for good services".
PIONEER CORPORATION |
4-1, Meguro |
1-Chome, Meguro-ku, Tokyo 153-8654, Japan |
PIONEER ELECTRONICS (USA) INC. |
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. |
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PIONEER EUROPE NV Haven 1087 |
Keetberglaan 1, |
9120 Melsele, Belgium |
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2004 |
K-ZZB. JAN. 2004 Printed in Japan |
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[ Important symbols for good services ]
AIn this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
1.Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
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To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. |
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In accordance with the procedures or instructions described in this manual, adjustments should be performed. |
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3. Cleaning |
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For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, |
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proper cleaning should be performed to restore their performances. |
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4. Shipping mode and shipping screws |
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To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or |
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the shipping screws should be installed before shipping out in accordance with this manual, if necessary. |
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5. Lubricants, glues, and replacement parts |
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Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying |
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glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the |
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed |
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ones should be used. |
SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
Dcomplex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
ECONTENTS
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SAFETY INFORMATION............................................ |
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5. |
ELECTRICAL PARTS LIST........................................ |
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1. |
SPECIFICATIONS ....................................................... |
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6. |
ADJUSTMENT ......................................................... |
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2. |
EXPLODED VIEWS AND PARTS LIST ...................... |
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7. |
GENERAL INFORMATION....................................... |
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2.1 |
PACKING |
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7.1 DIAGNOSIS |
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2.2 |
............................................................EXTERIOR |
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7.1.1 |
.........................................DISASSEMBLY |
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3. |
SCHEMATIC DIAGRAM............................................. |
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7.1.2 |
CONNECTOR FUNCTION DESCRIPTION ...... |
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3.1 |
SCHEMATIC DIAGRAM(GUIDE PAGE) |
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7.2 IC ........................................................................ |
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4. |
PCB CONNECTION DIAGRAM................................ |
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7.3 SYSTEM BLOCK DIAGRAM.............................. |
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4.1 |
AMP UNIT.......................................................... |
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8. |
OPERATIONS ........................................................... |
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1. SPECIFICATIONS
Power source . . . . . . . . . . . . |
.14.4±0.2V(10.5-16.0V) |
Grounding . . . . . . . . . . . . . . . . |
Negative type |
Backup current . . . . . . . . . . . . |
0.5mA or less |
Dimensions . . . . . . . . . . . . . . . |
236.5mm(W)x50mm(H)x230mm(D) |
Weight . . . . . . . . . . . . . . . . . . . |
2.7kg |
Rated power . . . . . . . . . . . . . . |
Front : 50W or more (1kHz, 14.4V, 2% THD Front, Rear, 4Ω ) |
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Rear : 50W or more (1kHz, 14.4V, 2% THD Front, Rear, 4Ω ) |
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Subwoofer : 50W or more (100Hz, 14.4V, 2% THD Subwoofer 4Ω ) |
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
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2
3
NOTE:
-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to mark on the product are used for disassembly.
-For the applying amount of lubricants or glue, follow the instructions in this manual. ( In the case of no amount instructions, apply as you think it appropriate.)
-PACKING SECTION PARTS LIST
Mark No. Description |
Part No. |
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Carton |
HHG0438 |
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Pad |
HHW0052 |
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Pad |
HHW0051 |
GM-2137ZF/X1R/UC |
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2.2 EXTERIOR
A
B
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D
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GM-2137ZF/X1R/UC |
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- EXTERIOR SECTION PARTS LIST
Mark No. Description |
Part No. |
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Screw |
BBZ30P060FTC |
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Screw(M3x12) |
HBA0027 |
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Screw(M3x5) |
HBA0028 |
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Case |
HNB0200 |
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Panel |
HNB0201 |
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Panel |
HNB0202 |
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Holder |
HNC0140 |
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Heat Sink |
HNR0225 |
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Spacer |
HNV0016 |
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Amp Unit |
HWM0101 |
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Terminal(CN103) |
CKF1059 |
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Connector(CN102) |
HKE0040 |
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Connector(CN101) |
HKM0004 |
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Holder |
HNC0141 |
GM-2137ZF/X1R/UC
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A
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1 2 3 4
3. SCHEMATIC DIAGRAM
3.1 SCHEMATIC DIAGRAM (GUIDE PAGE) A-a
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Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or |
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A |
"ELECTRICAL PARTS LIST". |
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Large size |
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A-a |
A-b |
SCH diagram |
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FL- |
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A-a |
A-b |
Guide page |
FL+ |
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FR- |
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FR+ |
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A-a |
A-b |
Detailed page |
RL- |
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RL+ |
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RR- |
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RR+ |
B |
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SUB L- |
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SUB L+ |
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SUB R- |
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SUB R+ |
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FL-
FL+
FR+
FR-
RL-
RL+
RR+
RR-
SUB L-
SUB L+
SUB R+
SUB R-
D
E
+B
POWER GND
Subwoofer
Clip Detect
AMP Enable
/ Clip Detect
F
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GM-2137ZF/X1R/UC |
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A-b
A AMP UNIT
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NOTE : |
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Symbol indicates a resistor. |
Decimal points for resistor |
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No differentiation is made |
between chip resistors and |
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and capacitor fixed values |
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discrete resistors. |
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are expressed as : |
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Symbol indicates a capacitor. |
2.2 ← |
2R2 |
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No differentiation is made |
between chip capacitors and |
0.022 |
←R022 |
A |
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discrete capacitors. |
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7 |
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GM-2137ZF/X1R/UC |
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A
B
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