PIONEER DEH-MG2037, DEH-MG2137 Service Manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2003

K-ZZD. JUNE 2003 Printed in Japan

ORDER NO.

CRT3091

CD/MP3 6 DISC IN-DASH CHANGER WITH FM/AM TUNER

DEH-MG2037ZFXU/UC

FORD

DEH-MG2037ZF/XU/UC

VEHICLE DESTINATION PRODUCED AFTER FORD PART No. ID No. PIONEER MODEL No. Ranger U.S.A., CANADA August 2003 4L5T-18C815- DEH-MG2037ZF/XU/UC Ranger U.S.A., CANADA August 2003 4L5T-18C815- DEH-MG2137ZF/XU/UC

- This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks CX-951 CRT2872 G2 CD Mech. Module:Circuit Description, Mech.Description, Disassembly

For details, refer to "Important symbols for good services".

DEH-MG2137ZFXU/UC

2

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

SAFETY INFORMATION

-

CD section precaution

1. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.

2. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to “the DISASSEMBLY” on page 69.

3. After replacing the pickup unit, be sure to check the grating. (See p.63.)

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

3

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

1. SPECIFICATIONS

General

Power source ..............................................................................14.4V(10.5V-16.0V allowable) DC

Grounding system......................................................................Negative type

Backup current............................................................................3mA or less

Dimensions .................................................................................189(W) x100(H) x188(D)mm

Weight .........................................................................................2.4kg

CD player

System.........................................................................................Compact disc audio system

Usable discs ................................................................................Compact disc

Signal format ..............................................................................Sampling frequency : 44.1kHz

Number of quantization : 16;linear

S/N ...............................................................................................75dB or more

Distortion.....................................................................................0.1% or less

MP3 decoding format.................................................................MPEG1 and MPEG2 audio layer 3

FM tuner

Frequency....................................................................................87.75, 87.9-107.9 MHz

S/N 58dB or more

Distortion.....................................................................................1.5% or less

IF interference .............................................................................95dB or more

Image interference......................................................................45dB or more

Stereo Separation.......................................................................25dB or more(400Hz)

AM tuner

Frequency....................................................................................530-1710 kHz

S/N 20dB useable sensibility .....................................................33dBµ 6dB

S/N 50dB +10dB, -6dB

Distortion.....................................................................................1.0% or less

IF interference .............................................................................75dB or more

Image interference......................................................................60dB or more

5

6

7

8

F

E

D

C

B

A

5

6

7

8

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

* 1 Polyethylene Bag CEG1317

2 Contain Box CHL4766

(DEH-MG2037ZF/XU/UC) Contain Box CHL4767 (DEH-MG2137ZF/XU/UC)

3 Protector CHP2619 4 Protector CHP2620 5 Protector CHP2621 6 Protector CHP2622 7 Protector CHP2717

Mark No. Description Part No. Mark No. Description Part No.

NOTE:

- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to

∇ mark on the product are used for disassembly.

- For the applying amount of lubricants or glue, follow the instructions in this manual. ( In the case of no amount instructions, apply as you think it appropriate.)

- PACKING SECTION PARTS LIST

DEH-MG2037ZF/XU/UC

5

6

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

2.2 EXTERIOR

1 Screw BSZ26P060FTC 2 Connector CDE6820 3 Screw BSZ26P060FTC 4 Spring(Silver) CBH2481 5 Spring(Black) CBH2482

6 Case CNB2736 7 Bracket CNC9824 8 Sheet CNM5981 9 Sheet CNM8258

10 Flexible Cable CNP7340

11 Damper CNV6608 12 Holder CNV7225 13 Control Unit(G2BM) CWX2713 14 Connector(CN902) CKS1956 15 Connector(CN101) CKS4512

16

Service Mechanism Unit(G2BM)

CXX1659 17 Double Side Seal CNM7891 18 Cushion CNM8378 19 Sheet CNM8581 20 Clamper CNV7333

21 Mother Unit

See Contrast table(2)

22 Screw ASZ26P080FTC 23 Screw

See Contrast table(2)

24 Screw BSZ26P060FTC 25 Screw BSZ26P160FTC

26 Screw(M2.6x14) CBA1632 27 Clamper CEF1035 28 Plug(CN701) CKM1372 29 Plug(CN871) CKS1035 30 Connector(CN704) CKS3700

31 Connector(CN451) CKS4574 32 Connector(CN705) CKS4575 33 Connector(CN703)

See Contrast table(2)

34 Holder CNC9818 35 Holder CNC9819

36 Holder

See Contrast table(2)

37 Shield CNC9882 38 Holder CNC9906 39 Heat Sink CNR1640 40 Tuner Relay Unit CWM8263

41 Connector(CN411) CKS4573 42 Holder CNC9822 43 Holder CNC9823 44 Insulator CNM7679 45 FM/AM Tuner Unit CWE1561

46 Holder CNC8855 47 Antenna Jack(CN401) HKX1054 48 Fan Motor(M871) CXM1283 49 Terminal(CN452, 453) VNF1084

* 50 Housing CNV7075

51 Screw BPZ26P100FTC 52 Rubber CNV7078 53 Keyboard Unit CWM8236 54 LCD(LCD904) CAW1822 55 Connector(CN901) CKS4576

56 Holder CNC9815 57 Sheet CNM7787 58 Housing CNV7069 59 Connector CNV7599 60 Connector CNV7600

61 Lighting Conductor CNV7936 62 Knob Unit CXB8558 63 Grille Unit

See Contrast table(2)

64 Button(1) CAC7524 65 Button(2) CAC7530

66 Button(3) CAC7531 67 Button(4)

See Contrast table(2)

68 Button(5) CAC7535 69 Button(6) CAC7536 70 Button(SEEK DOWN) CAC7537

71 Button(SCAN) CAC7538 72 Button(SEEK UP) CAC7539 73 Button(TUNE DOWN) CAC7540 74 Button(MENU) CAC7541 75 Button(TUNE UP) CAC7542

76 Button(CLK/MUTE) CAC7543 77 Button(LOAD) CAC7544 78 Button(EJECT) CAC7545 79 Button(AM) CAC7546 80 Button(FM) CAC7547

81 Button(CD) CAC7548 82 Chassis Unit

See Contrast table(2)

83 Holder Unit CXC1377 84 Rail Guide HNV6756 85 Screw ISS26P055FTC

86 Nut NF50FTC 87 IC(IC101) TDA7384 88 Transistor(Q802) 2SD2375 89 Transistor

(Q809,851,855,863)2SB1185

90 Screw ISS26P060FTC

* 91 Label CRW1451

92 Chassis Unit CXB9212

7

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

Mark No. Description Part No. Mark No. Description Part No.

(1) EXTERIOR SECTION PARTS LIST

8

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

Part No.

Mark No. Symbol and Description DEH-MG2037ZF/XU/UC DEH-MG2137ZF/XU/UC

21 Mother Unit CWM8234 CWM8235 23 Screw BPZ26P080FTC Not used 33 Connector(CN703) CKX1067 Not used 36 Holder CNC9820 Not used 63 Grille Unit CXC2429 CXC2430

67 Button(4) CAC7534 CAC7549 82 Chassis Unit CXB8576 CXB9211

(2) CONTRAST TABLE DEH-MG2037ZF/XU/UC and DEH-MG2137ZF/XU/UC are constructed the same except for the following:

9

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

10

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

2.3 MECHANISM UNIT(G2BM)(SERVICE)(1)

1

3

1

3

1

3

F

3

1

3

2

D

1

3

1

1:GEM1043 2:GEM1042 3:GEM1024

11

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

Mark No. Description Part No. Mark No. Description Part No.

1 Screw BMZ20P020FZB 2 Screw BMZ20P025FTC 3 Screw(M2x2) CBA1556 4 Screw(M2x2.5) CBA1626 5 Screw(M2x2.5) CBA1609

6 Screw(M2x4.5) CBA1629 7 Spring CBH2460 8 Spring CBH2461 9 Spring CBH2484

10 Spring CBH2694

11 Spring CBH2486 12 Spring CBH2487 13 Spring CBH2500 14 Connector CDE6698 15 Collar CLA4329

16 Collar CLA4330 17 Collar CLA4331 18 Gear CND1649 19 Cam Gear CND1650 20 Frame CND1651

21 Steer CND1655 22 Arm CND1657 23 Bracket CND1658 24 Bracket CND1660

* 25 Lever CNC9953

26 Gear CNV6612 27 Holder CNV6648

28 Holder CNV6738 * 29 Chassis Unit CXC1642 * 30 Frame Unit CXC1643

* 31 Arm Unit CXC1647

32 Spring CBH2488

33 Holder Unit CXC1644

34 Holder Unit CXC1646

35 Tray Unit CXB6930

36 Lever Unit CXC1648 * 37 Lever Unit CXC1649

38 Lever Unit CXC1650 * 39 Lever Unit CXC1651

40 Cam Motor Assy CXB7522

41 Washer CBF1064

42 Gear CNV6610

43 Gear CNV6611

44 Motor Unit(-A) CXC1144

45 Screw JFZ20P020FTC

46 Washer YE20FTC 47 ELV Motor Assy CXB7523 48 Screw BMZ20P025FTC 49 Washer CBF1064 50 Holder CND1668

51 Gear CNV6634 52 Gear CNV6635 53 PCB Unit(LED) CWX2614

* 54 Connector(CN31) CKS4523

55 Motor Unit(M2) CXC1145

56 Screw JFZ20P020FTC

* 57 Arm Unit CXC1653

58 Bracket Unit CXC1654 * 59 Lever Unit CXC1658 * 60 Lever Unit CXC1659

* 61 Lever Unit CXC1661

62 Arm Assy CXB8822

63 Washer CBF1038

64 Spring CBH2489

65 Arm CNV6735

66 Bracket Unit CXC1652

67 Screw BMZ20P025FTC

68 Spring CBH2459

69 Volume(VR1) CCW1023

70 Bracket CND1652

71 Steer CND1656

72 Flexible PCB CNP6368

73 PCB Unit(SIDE) CWX2613

74 Connector(CN12) CKS3991 * 75 Connector(CN14) CKS4404

76 Connector(CN13) CKS4525

77 Connector(CN11) CKS4572

78 Lever Unit CXC1779 * 79 Lever Unit CXB9121 * 80 Lever Unit CXB9122

81 Screw JFZ20P020FTC

82 Washer CBF1037

- MECHANISM UNIT(G2BM)(SERVICE)(1) SECTION PARTS LIST

12

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

2

1

1:GEM1043 2:GEM1042

G

H

E

2.4 MECHANISM UNIT(G2BM)(SERVICE)(2)

13

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

Mark No. Description Part No. Mark No. Description Part No.

1 Carriage Mech. Assy(G2BM) CXB8844 2 Screw(M2x2) CBA1556 3 Screw(M2x6) CBA1628 4 Washer CBF1038 5 Spring CBH2453

6 Spring CBH2480 7 Spring CBL1521

* 8 Guide CNC9402

9 Flexible PCB CNP6217

10 Holder CNV6624

11 Holder CNV6625 12 Rack CNV6642 13 Arm CNV6731 14 Lever CNV6736 15 Holder CNV6737

16 PCB Unit CWX2611 17 Connector(CN41) CKS3785 18 Connector(CN42) CKS4508 19 Connector(CN1) CKS4508 20 Support Wheel Unit CXC1768

21 Screw Unit(-B) CXB7518 22 Carriage Motor Assy CXB7521 23 Washer CBF1038 24 Belt CNT1088 25 Pulley CNV6627

26 Gear CNV6629 27 Motor Unit(-A)(M3) CXC1143 28 Screw JFZ14P020FTC 29 Loading Mech. Assy CXB7525 30 Washer CBF1037

* 31 Washer CBF1075 * 32 Spring CBH2450

33 Spring CBH2452 * 34 Spring CBH2457 * 35 Spring CBH2580

* 36 Frame CND1653 * 37 Arm CND1654 * 38 Sheet CNM7295

39 Roller CNV6616

40 Collar CNV6617

* 41 Guide CNV6622 * 42 Holder CNV6636 * 43 Lever CNV6732 * 44 Lever CNV6733

45 Collar CNV6734

* 46 Holder CNV7144

47 Screw JFZ12P018FTC 48 Washer CBF1037

* 49 Motor Unit(-A) CXC1146

50 Shaft Unit(-C) CXB7528

51 Screw JFZ20P020FTC

52 PU Unit(PX1MP)(Service) CXX1600 * 53 Gear CNV6620 * 54 Gear CNV6621

55 Switch(S1,2) CSN1057

* 56 Connector CDE6674

- MECHANISM UNIT(G2BM)(SERVICE)(2) SECTION PARTS LIST

14

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

15

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM(1)

M

LOADING

VR1 ELV SENSE

VR11

S31 CAMLOAD

PU UNIT(PX1MP3)

(SERVICE)

PCB UNIT(M2 UNIT)

HOLOGRAM

UNIT

FOCUS ACT

TRACKING ACT

MD

LD+

LD-

LD

MD

FO+

TO+

CN41

M

SPINDLE

M3 CRG

CLAMP

10

2

1

16

14

A+C,B+D,

E,F

2

A3

3

5

A2

A1

IC 1

BA6849FS

MOTOR

DRIVER

CN1

EC

19

S2 CLAMP

HOME

S1 HOME

5

2

1

5

2

1

CN42

S41 LOAD3

PCB UNIT

231413

28

26

6

9

10

1

11

12

231413

28

26

6

9

10

1

11

12

PCB UNIT(SIDE)

CN12

S11 CAMCLMP

M

M1 CAMGEAR

CN31

M

M2 ELV

S32 CAMEOK

D31

D32

PCB UNIT

(LED)

CN14

CN13

Q22 Q21

S21 LOAD1

S22 LOAD2

PCB UNIT

(LOAD)

2

1

4

5

CN11

MD

233233

LD+

LD-

FOP

18

TOP

20

SIN(EC)

40

CLAMP

36

HOME

37

LOADSW2

45

50

COP34COM

35

CGM

3

CGP

1

ELP

15

ELM

13

CAMEOK

11

CAMLOAD

10

LED

12

ELVSNS

46

EREF

48

LOADPHT

7

LOADSW1

8

LOP

6

LOM

5

233233

18

20

40

36

37

45

50

34

35

3

1

15

13

11

10

12

46

48

7

8

6

5

CONTROL UNIT(G2BM)

Q101

140

PD

RF AMP, CD DECODER,

MP3 DECODER,

DIGITAL SERVO/ DATA

PROCESSOR

141

LD

A+C,B+D,E,F

L-OUT

35

IC 201

UPD63760GJ

IC701

PE5335B

MECHANISM

CONTROLLER

55

3VDD

BVDD

3+3ch

DRIVER

IC 301

BD7962FM

ELV1,ELV2,LO1,LO2,

CG1,CG2

26

29

CONT

MUTE

MOTOR CONTROL

14

VD

SERVO EQUALIZER OUTPUT

FD,TD,SD,MD

18

15

OUT1+

OUT2-

Q602

Q603

CD MUTE

VD

Q601

30

CDMUTE

CN101

CN902

BSI,BSO,BSCK,BRXEN,BSRQ,BRST

31

reset

LOUT

24

VDCONT

9

8

3

RESET

VDCONT

VDD

VD

17

18

IC 203

BA033SFP

3.3V REGULATOR

4

2

V3R3A

S-818A33AUC-BGN

3.3V REGULATOR

3

2

IC 703

3VDD

76

TEMP

26

OPOUT

COP

COM

ELP

ELM

LOP

LOM

CGM

CGP

19

20

2

3

21

22

34

35

OUT3+

OUT3-

OUT5-

OUT5+

OUT4+

OUT4-

OUT6+

OUT6-

VD

CLAMP

HOME

LOADSW2

CAMCLMP

ELVSNS

EREF

13

77

90

5

82

75

CLAMP

HOME

LOADSW2

CAMCLMP

EREF

CAMEOK

3

CAMEOK

CAMLOAD

4

CAMLOAD

LOADPHT

81

LOADPHT

LOADSW1

90

LOADSW1

ELVSENS

C

G

F

H

D

E

IC204

MSM51V18165FP-60TS

DRAM

10

2

1

16

14

6

IC702

TC74VHCT08AFT

53

RFOK

12

20

wait

2

Q701

8

11

3

27

79

xwait

FOK

10

VDD

SWDVDD

14

17

adena

A

CN704

1

4

5

778

8

16

26

MUTE

XOUT

XIN

SYSTEM CONTROL

IC 601(2/2)

PD5754A

CN401

VDDT

VCCT

ANTENNA

JACK

1

2

V

CN704

13

X601

15

dsprst,dsperr,I

69

swvdd

BLPWR

3

BLPWR

3

Lch

Q401

LOCL

PDIO

I

TUNER RELAY UNIT

FM/AM TUNER UNIT

18

3

8

17

6

VDD

BRST,BRXEN,BSRQ

BDATA,BSCK

Q863

Q864

B.UP

Q8

Q85

B.UP

ILMOUT

BLPWR

VD REGULATOR

C

CN902

9

RESET

VD

VDCONT

14 14

11 22

33

11 11

66

77

LOCL VCCT

VDDT

pllck

PLLCE

88 99

10 10

PLLDIO

pllce@

SL

16 16 17 17

SD

st

LOCL VCCT

VDDT

pllck

PLLCE

PLLDIO

pllce@

SL

SD

st

CN451

CN411

Q865

CDPWR

44

Q855

Q853

B.UP

Q854

M

FAN

MOTOR

M871

2

1

CN871

Q871

Q872

B.UP

FANPWR

38

SWPWR

23

swclpin

65

LOTIN0

66

LOTIN1

73

wakeup

4

20

rotint

kdt)-kdt

LCDCE,LCDINH

VCC

VDD

A

MOTHER UNIT

SCLKOUT

SCLKIN

11

X602

10

IC 3

EEPROM

28

27

FM/AM 1ST IF 10.7MHz

T51 Q51 CF51

CF52 CF53

IC1

MIXER, IF AMP, DET.

6

21 18

LDET

COMP

222510 14 12 15 16 8 13 2 3 4

CF202

VDD

VCC

DI/DO

CE2CKCE1

SDBWSLFMSD

NL1

NL2

IC 2 FM MPX

AMANT

FMANT

ATT

AMRF

FMRF

IMG ADJ

RF ADJ

X901

10.25MHz

ANT ADJ

LOCL

23

LOCH

AMDET

MPXREF 41kHz

AM 2ND IF

450kHz

19

CREQ

11

DGND

1

STIND

L ch

5

R ch

924

AMDET

FMLOCL

20

177

AMPNS

WC

26

RFGND

AMIN

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

3.2 BLOCK DIAGRAM(2)

17

18

916

85

41

SYSPWR

VDD

B.UP

Q810

VDD REGULATOR

Q802

12

1

bsens

asens

VDD

LOCL

21

27

SD SL

PLLCE

pck pllce@ PDO

14

RL

5

FL

26

MUTE

ILL+B

ACC

85 82 97

LIN-1

81

LIN-2

82

84

2

83

1

SYSTEM CONTROL

RESET

IC 601(1/2)

PD5754A

IC 301

PM2010A

S-80843CNUA-B84

reset

Q803

VDD

27

4

CN705

2

Q801

TUN L

CDX6L

RL+

FL+

RL-

FL-

CN701

ILMI

95

A SENSE

PDI

100

PDIO

VCC

DSP VDD (3.3V)REGULATOR

VDD

3,8,18,27,37,49,76,77,96

syspwr

70

Q809

Q808

B.UP

SYSPW

VCC

Q851

Q852

BL+B

Q710

Q709

IC 602

VDD

5

B.UP

B SENSE

ILMIN

RESET

NJM4558V

IC303

21

NJM4558V

IC302

21

9 7

17 19

FL+

FL-

RL+

RL-

FLIN

11

RLIN

15

22 4

POWER AMP

IC 101

TDA7384

STBYMUTE

B.UP

6,20

SYSPW

Q807

Q806

VCC REGULATOR

Q804

Q602

VDD

Q381

Q387

1/2VCC

Q805

VCC

1/2VCC REGULATOR

ACC

Q711

ilmint

19

PWMIN

6

FANPWR

49

Q601

SWVDD

SYSPW

Q102Q101

HMUTE

STMUTE

NJM4558V

IC304(2/2)

67

NJM4558V

IC304(1/2)

21

24

SWOUT

SW+ SW-

Q385

Q386

VCC

Q389

SWPWR

Q388

SWMUTE

SWPWR

38

ECLD

Q384

SWCDIN

23

SWVDD

Q604

MUTE

SWMUTE

Q605

Q382

SWPWR

VCC

24

19

18

ROTIN1

ROTIN0

wakeup

65

66

73

TC7S86F

IC 605

1

2

4

20

rotint

kdt)-kdt$,kst)-kst%

LCDCE,LCDINH,LCDCLK,LCDDT,LCDDT,

Q383

B.UP

BACKUP

ILL+

CN703

IC112

76

NJM2904V

IC111

76

NJM2904V

Q104

RLPO

FLPO

clipin

24

SWVDD

XOXI

1

X301

2

st

81

DIAGNOSTICS

PDH053C : DEH-MG2037ZF PDH054C : DEH-MG2137ZF

IC 604

ROMDATA,

ROMCK,EPCE

DEH-MG2037ZF

ILL+B

SWDVDD

IC 901

LC75813E

LCD DRIVER

KEY MATRIX

5

27

VDD

93

CN901

KEYBOARD UNIT

LCD 904

B

4

BL+B

ILLUMINATION

VR901

2

1

18

19

ROTIN1

ROTIN0

ROTIN1

ROTIN0

LCD BACKLIGHT

4

5

VOLUME/POWER

Q906

Q901

VDD

KST5

Q902

KST5

CLOCK

Q903

KST5

LOAD

Q904

KST5

EJECT

KD3

KD2

KD1

KD0

Q905

wakeup

24

wakeup

kdt)-kdt$,kst)-kst%

LCDCE,LCDINH,LCDCLK,LCDDT,LCDDT,

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

A-a A-b

A-a

A-b

A-a

Large size

SCH diagram

Guide page

Detailed page

Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS LIST".

A-a

A

B

CN901

I

CN411

C

CN902

FAN MOTOR

DSP

SYSTEM CONTROLLER

M871

CXM1283

FM:-22.5dBs AM:-33.0dBs CD:-1.0dBs

CD:+0.0dBs (0dBs 1kHz)

FM:-1.5dBs AM:-11.0dBs CD:+7.0dBs

18

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

3.3 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

A-b

A

Decimal points for resistor and capacitor fixed values are expressed as :

2.2 2R2

0.022 R022

←

Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors.

NOTE :

Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.

A

MOTHER UNIT

POWER AMP

DEH-MG2037ZF

Not used

16

18

9

4

8

1

5

CN701

CN703

FM:+24.5dBs AM:+13.0dBs CD:+33.0dBs

19

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

A-a

A-b A-a

A-a

A-b

1

I

CN411

C

CN902

DSP

FM:-22.5dBs

AM:-33.0dBs

CD:-1.0dBs

CD:+0.0dBs (0dBs 1kHz)

FM:-1.5dBs

AM:-11.0dBs

CD:+7.0dBs

20

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

A-a

A-b A-a

A-a

A-b

2

3

4

B

CN901

FAN MOTOR

SYSTEM CONTROLLER

M871

CXM1283

21

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

A-a

A-b

1

A

MOTHER UNIT

POWER AMP

DEH-MG2037ZF

Not used

FM:+24.5dBs

AM:+13.0dBs

CD:+33.0dBs

22

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

A-a

A-b

2

3

4

Decimal points for resistor

and capacitor fixed values

are expressed as :

2.2 2R2

0.022 R022

←

Symbol indicates a resistor.

No differentiation is made between chip resistors and

discrete resistors.

NOTE :

Symbol indicates a capacitor.

No differentiation is made between chip capacitors and

discrete capacitors.

16

18

9

4

8

1

5

CN701

CN703

23

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

24

B

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

3.4 KEYBOARD UNIT

25

B

KEYBOARD UNIT

A

CN705

VOLUME/POWER

1346

25

SEEK

DOWN

SEEK UP

AMSCAN

TUNE/DISC

UP

TUNE/DISC

DOWN

MENUCDFMMUTE

EJECT

LOAD

CLK

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

C-a

C D E

F G H

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CRG MOTOR

M3 CXC1143

LOAD3

S41

CSN1051

1K(B)

ELEVATION MOTOR

M2 CXC1145

CAMEOK

CAMLOAD

GR

BL

M1 CXC1144

LOAD1

LOAD2

1 2 3

vcc

1 2 3 4 5 6 7 8

1 2 3 4 5

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

6 7 8 9 5 4 3 2 1

14 15 16 17

6 7 8 9 5 4 3 2 1

PU UNIT(SERVICE)(PX1MP3)

14 15 16 17

F

PCB UNIT

(SIDE)

G

PCB UNIT

H

PCB UNIT (M2 UNIT)

D

PCB UNIT

(LED)

E

PCB UNIT

(LOAD)

3+3ch DRIVER

MOTOR DRIVER

5

12

13

24

CN42

CN1

CLAMP

HOME

S2

S1

CSN1057

CN12

VR1

ELVSENSE

CCW1023

10K

CN11

L1

CN14

CN31

RE

WH

1

2

3 4

5 6 7 8

9 10 11 12

13

1

2

3 4

5 6 7 8

9 10 11 12

13

CN41

CN13

RF AMP, CD MP3 DECOD DIGITAL SE PROCESSO

T

SL

SLSL

SL

T

T TT

T

T T

SLSL

SL

T

F

T

F

T

F

T

F

T

C

S

C

S

C

F

T

C

T

F

S

C

S

C

S

C

S

C

S

T

F

S

C

2

3

4

@

8

6

7

%

5

0

1

26

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

3.5 CD MECHANISM MODULE(GUIDE PAGE)

C-b

C

A

CN704

C

CONTROL UNIT(G2BM)

MECHANISM CONTROLLER

RAM

RF AMP, CD DECODER, MP3 DECODER, DIGITAL SERVO/ DATA PROCESSOR

SL

F

SL

SIGNAL LINE FOCUS SERVO LINE TRACKING SERVO LINE CARRIAGE SERVO LINE SPINDLE SERVO LINE

T

C S

9

#

$

!

27

5

6

7

8

F

E

D

C

B

A

5

6

7

8

DEH-MG2037ZF/XU/UC

A-a

C-b C-a

C-a

C-b

F G HD

1

2

1234567

8

123456789

101112131415161718192021222324252627282930

CRG MOTOR

M3 CXC1143

LOAD3

S41

CSN1051

1K(B)

ELEVATION MOTOR

M2 CXC1145

CAMEOK

CAMLOAD

LOAD1

LOAD2

1

2

vcc

1234567

8

1

123456789

101112131415161718192021222324252627282930

678954321

141516

17

678954321

PU UNIT(SERVICE)(PX1MP3)

141516

17

F

PCB UNIT

(SIDE)

G

PCB UNIT

H

PCB UNIT (M2 UNIT)

D

PCB UNIT

(LED)

E

PCB UNIT

MOTOR DRIVER

5

12

13

24

CN42

CN1

CLAMP

HOME

S2

S1

CSN1057

CN12

VR1

ELVSENSE

CCW1023

10K

CN11

L1

CN14

CN31

RE

WH

1

2

345

678

9

10

11

12

13

1

2

345

678

9

10

11

12

13

CN41

CN13

RF AMP,

MP3 DEC

DIGITAL

PROCES

T

SL

SLSL

SL

T

TT

T

SLSL

SL

T

F

T

F

T

F

T

C

S

C

S

C

S

C

S

T

F

S

C

@

8

6

5

0

28

1

234

12

34

F

E

D

C

B

A

DEH-MG2037ZF/XU/UC

PIONEER DEH-MG2037, DEH-MG2137 Service Manual

SAFETY INFORMATION

CONTENTS

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

2.2 EXTERIOR

2.3 MECHANISM UNIT(G2BM)(SERVICE)(1)

2.4 MECHANISM UNIT(G2BM)(SERVICE)(2)

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM(1)

3.2 BLOCK DIAGRAM(2)

3.3 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

3.4 KEYBOARD UNIT

3.5 CD MECHANISM MODULE(GUIDE PAGE)