PIONEER DEH-3300R-2 Service Manual

Page 1
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2001
K-ZZU. APR. 2001 Printed in Japan
ORDER NO.
CRT2669
HIGH POWER CD PLAYER WITH RDS TUNER
DEH-3300R-2
X1B/EW,X1P/EW
DEH-3330R-2 X1B/EW,X1P/EW
- This is the unit which has been replaced S8.1(CXK5201) CD mechanism module with S9(CXK5500).
- This service manual should be used together with the manual(s) listed below.
For the parts numbers, adjustments, etc. which are not shown in this manual,
refer to the following manual(s).
Model No. Order No. Mech. Module Remarks CX-977 CRT2624 S9
CD Mech. Module:Circuit Description, Mech. Description, Disassembly
DEH-3300R/X1N/EW CRT2574
Page 2
2
DEH-3300R-2,3330R-2
- CD Player Service Precautions
1. For pickup unit(CXX1480) handling, please refer to"Disassembly"(see page 24). During replacement, handling precautions shall be taken to prevent an electrostatic discharge(protection by a jumper-solder).
2. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a con­nector is plugged or unplugged.
3. Please checking the grating after changing the ser­vice pickup unit(see page 18).
SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
1. Safety Precautions for those who Service this Unit.
• When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
2. A “CLASS 1 LASER PRODUCT” label is affixed to the bottom of the player.
3. The triangular label is attached to the mechanism unit frame.
4. Specifications of Laser Diode
Specifications of laser radiation fields to which human access is possible during service. Wavelength = 800 nanometers
CLASS 1 LASER PRODUCT
Page 3
3
DEH-3300R-2,3330R-2
EXPLODED VIEWS AND PARTS LIST
PACKING (Page 3)
- PACKING SECTION PARTS LIST *: Non Spare Part
Part No.
Mark No. Description DEH-3300R/X1N/EW DEH-3300R-2/X1B/EW DEH-3300R-2/X1P/EW
1 Cord Assy CDE6435 UDE6435 UDE6435 2 Case Assy CXB3520 UXB-009 UXB3520 3 Accessory Assy
*CEA2397 UEA2397 UEA2397
* 7 Polyethylene Bag E36-615 CEG-127 CEG-127
8 Polyethylene Bag CEG-162 UEG-012 UEG-012
9 Carton CHG4270 UHG4376 UHG-154 10 Contain Box CHL4270 UHL4376 UHL-107 11 Protector CHP2251 UHP2101 UHP2101 12 Protector CHP2252 UHP2102 UHP2102
13-1 Polyethylene Bag CEG1116 UEG1116 UEG1116
13-2 Owner's Manual CRD3304 URD-173 URD-173 13-3 Owner's Manual CRD3305 URD-174 URD-174
13-4 Installation Manual CRD3313 URD-176 URD-176 * 13-5 Passport CRY1013 CRY1014 CRY1014 * 13-6 Warranty Card CRY1157 URY1087 URY1087
Page 4
4
DEH-3300R-2,3330R-2
- PACKING SECTION PARTS LIST
Part No.
Mark No. Description DEH-3330R/X1N/EW DEH-3330R-2/X1B/EW DEH-3330R-2/X1P/EW
1 Cord Assy CDE6435 UDE6435 UDE6435 2 Case Assy CXB3520 UXB-009 UXB3520 3 Accessory Assy
*CEA2397 UEA2397 UEA2397
*7
Polyethylene Bag E36-615 CEG-127 CEG-127
8 Polyethylene Bag CEG-162 UEG-012 UEG-012
9 Carton CHG4271 UHG4375 UHG-153 10 Contain Box CHL4271 UHL4375 UHL-106 11 Protector CHP2251 UHP2101 UHP2101 12 Protector CHP2252 UHP2102 UHP2102
13-1 Polyethylene Bag CEG1116 UEG1116 UEG1116
13-2 Owner's Manual CRD3304 URD-173 URD-173 13-3 Owner's Manual CRD3305 URD-174 URD-174
13-4 Installation Manual CRD3313 URD-176 URD-176 * 13-5 Passport CRY1013 CRY1014 CRY1014 * 13-6 Warranty Card CRY1157 URY1087 URY1087
EXTERIOR (Page 5)
- EXTERIOR SECTION PARTS LIST
Part No.
DEH-3300R/X1B/EW
Mark No. Description DEH-3300R/X1N/EW DEH-3300R/X1P/EW
5 Cord Assy CDE6435 UDE6435
7 Cable CDE6444 CDE6610 12 Holder CNC8659 UNC8659 16 Tuner Amp Unit CWM7384 UWM7384 25 Connector(CN501) CKS4398 CKS3835
32 FM/AM Tuner Unit CWE1562 UWE1562 35 Detach Grille Assy CXB6296 UXB6296 51 Keyboard Unit CWM7406 UWM7406 58 Sub Grille Assy CXB7157 UXB7157
- EXTERIOR SECTION PARTS LIST
Part No.
DEH-3330R/X1B/EW
Mark No. Description DEH-3330R/X1N/EW DEH-3330R/X1P/EW
5 Cord Assy CDE6435 UDE6435
7 Cable CDE6444 CDE6610 12 Holder CNC8659 UNC8659 16 Tuner Amp Unit CWM7386 UWM7386 25 Connector(CN501) CKS4398 CKS3835
32 FM/AM Tuner Unit CWE1562 UWE1562 35 Detach Grille Assy CXB6298 UXB6298 51 Keyboard Unit CWM7408 UWM7408 58 Sub Grille Assy CXB7158 UXB7158
Page 5
5
DEH-3300R-2,3330R-2
ELECTRICAL PARTS LIST(Page 34)
Tuner Amp Unit
Part No.
DEH-3300R/X1N/EW DEH-3300R-2/X1N/EW,X1M/EW Circuit Symbol and No. DEH-3330R/X1N/EW DEH-3330R-2/X1N/EW,X1M/EW IC601 PE5202A PE5245A R514,R515 RS1/16S473J Not used R516 RS1/16S473J RS1/16S104J R518 RS1/16S222J Not used R519 RS1/16S222J RS1/16S102J
R520 RS1/16S681J RS1/16S0R0J R521 RS1/16S102J RS1/16S222J R522,R524,R534,R535 RS1/16S0R0J Not used R523 RS1/16S102J RS1/16S0R0J R525,R526,R527 Not used RS1/16S222J
R529 Not used RS1/4PU0R0J R530 Not used RS1/16S0R0J R536 RS1/16S0R0J RS1/16S102J R537 Not used RS1/16S104J
CN701
D
CONTROL UNIT
104
(1/4W)
104
F
Page 6
6
DEH-3300R-2,3330R-2
CD MECHANISM MODULE
D
F
Page 7
DEH-3300R-2,3330R-2
7
Mark No. Description Part No. Mark No. Description Part No.
1 Control Unit CWX2481 2 Connector(CN701) CKS1959 3 Connector(CN101) CKS3486 4 Screw BMZ20P025FMC 5 Screw BSZ20P040FMC
6 Screw(M2x4) CBA1362 7 Screw(M2x3) CBA1527 8 Screw CBA1545 9 Washer CBF1037
10 Washer CBF1038
11 Washer CBF1039 12 Washer CBF1060 13 Spring CBH2378 14 Spring CBH2379 15 Spring CBH2380
16 Spring CBH2381 17 Spring CBH2382 18 Spring CBH2383 19 Spring CBH2384 20 Spring CBH2385
21 Spring CBH2386 22 Spring CBH2387 23 Spring CBH2390 24 Spring CBH2391 25 Spring CBH2392
26 Spring CBH2426 27 Spring CBH2444 28 Spring CBL1494 29 Spring CBL1495 30 Shaft CLA3845
31 Roller CLA3910 32 Frame CNC8946 33 Lever CNC8948 34 Lever CNC8949 35 Arm CNC8951
36 Arm CNC9016 37 Arm CNC9017 38 Bracket CNC9123 39 Frame CNC9263 40 Belt CNT1086
41 Gear CNV6315 42 Gear CNV6316 43 Gear CNV6317 44 Gear CNV6318 45 Gear CNV6319
46 Gear CNV6320 47 Arm CNV6322 48 Arm CNV6323 49 Arm CNV6324 50 Arm CNV6325
51 Arm CNV6326 52 Guide CNV6327 53 Arm CNV6328 54 Guide CNV6329 55 Rack CNV6330
56 Clamper CNV6331 57 Arm CNV6332 58 Guide CNV6333 59 Cover CNV6334 60 Arm CNV6335
61 Guide CNV6336 62 Roller CNV6338 63 Damper CNV6339 64 Damper CNV6340 65 Guide CNV6484
66 Chassis Unit CXB5898 67 Arm Unit CXB5899 68 Arm Unit CXB5900 69 Arm Unit CXB5901 70 Motor Unit(M2) CXB5903
71 Screw Unit CXB5904 72 Gear Unit CXB5905 73 Bracket Unit CXB6006 74 Motor Unit(M1) CXB6007 75 Arm Unit CXB6237
76 Screw(M2x5) EBA1028 77 Screw JFZ20P020FMC 78 Screw JGZ17P020FZK 79 Washer YE15FUC 80 Washer YE20FUC
81 Pickup Unit(Service)(P9) CXX1480 82 Screw IMS26P030FMC 83 Guide CNV6832
- CD MECHANISM MODULE SECTION PARTS LIST
Page 8
D
F
8
DEH-3300R-2,3330R-2
1
23
4
1234
D
C
B
A
CD MECHANISM MODULE
M1 CXB6007
M2 CXB5903
LOADING/CARRIAGE
SPINDLE
RF AMP
S
ACT/MOTOR DRIVER
5V REGULATOR
CN101
CONTROL UNIT
PICKUP UNIT(SERVICE)(P9)
D
F
Page 9
D
DEH-3300R-2,3330R-2
5
6
78
5
6
78
D
C
B
A
9
16.934MHz
SERVO CONTROL/DSP/DAC/LPF
CN701
SWITCHES: CONTROL UNIT
S901 : HOME SWITCH.....ON-OFF
S902 : CLAMP SWITCH....ON-OFF
S903 : DSCSNS SWITCH....ON-OFF
S904 : 12EJ SWITCH....ON-OFF
S905 : 8EJ SWITCH....ON-OFF
The underlined indicates the switch position.
A
CN501
F
Page 10
10
DEH-3300R-2,3330R-2
@ CH1:BCK 2V/div.
During "Play"
1 CH1:DSCSNS 5V/div. 2 CH2:CLCONT 5V/div. 3 CH3:LOEJ 5V/div. 4 CH4:VD 10V/div.
When loading (8 cm CD)
500ms/div.
5 CH1:FD 500mV/div. 6 CH2:FOK 5V/div. 7 CH3:MD 5V/div.
When setting up "Source On"
500ms/div.
8 CH1:FE 500mV/div. 9 CH2:FOON 5V/div.
When setting up "Source On"
500ms/div.
5 CH1:FD 500mV/div. 6 CH2:FOK 5V/div. 7 CH3:MD 5V/div.
Magnified drawing for "time"
100ms/div.
1 CH1:DSCSNS 5V/div. 2 CH2:CLCONT 5V/div. 3 CH3:LOEJ 5V/div. 4 CH4:VD 10V/div.
When loading (12 cm CD)
Ref. : GND
Mode : Normal
Ref. : GND
Mode : Normal
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Test
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Normal
500ms/div.
0 CH1:TE 500mV/div. 8 CH2:FE 500mV/div.
When setting up "Source On"
200ms/div.
1µs/div.
# CH1:LRCK 2V/div. $ CH2:DOUT 2V/div.
During "Play"
10µs/div.
7 CH1:MD 500mV/div.
During "Play"
10µs/div.
% CH1:RFO 500mV/div.
During "Play"
0.5µs/div.
% CH1:RFO 500mV/div. 0 CH2:TE 500mV/div.
During "Tracking Open"
2ms/div.
8 CH1:FE 500mV/div. 5 CH2:FD 500mV/div. 0 CH3:TE 500mV/div. ! CH4:TD 500mV/div.
During "Play"
1ms/div.
- Waveforms
Note:1. The encircled numbers denote measuring pointes in the circuit diagram.
2. Reference voltage VREF:2.1V
Page 11
DEH-3300R-2,3330R-2
11
% CH1:RFO 1V/div. 0 CH2:TE 500mV/div. & CH3:DFCT 5V/div.
During inside/outside search
200ms/div.
% CH1:RFO 1V/div. 0 CH2:TE 500mV/div. ! CH3:TD 1V/div.
1 Track Jump
500µs/div.
% CH1:RFO 1V/div. 0 CH2:TE 1V/div. ! CH3:TD 1V/div.
100 Track Jump
5ms/div.
% CH1:RFO 1V/div. 0 CH2:TE 1V/div. ! CH3:TD 1V/div.
32 Track Jump
5ms/div.
5 CH1:FD 1V/div. ^ CH2:FOP 2V/div.
With no disk inserted During "Focus Close"
200ms/div.
1 CH1:DSCSNS 5V/div. 2 CH2:CLCONT 5V/div. 3 CH3:LOEJ 5V/div.
When "Eject" (8cm CD)
200ms/div.
) CH1:LOUT 2V/div.CH2:ROUT 2V/div.
"Play" in 1kHz, 0dB
200µs/div.
* CH1:TEY 500mV/div. ( CH2:SD 2V/div.
During inside/outside search
200ms/div.
1 CH1:DSCSNS 5V/div. 2 CH2:CLCONT 5V/div. 3 CH3:LOEJ 5V/div.
When "Eject" (12 cm CD)
200ms/div.
% CH1:RFO 2V/div. & CH2:DFCT 5V/div. 5 CH3:FD 1V/div. ! CH4:TD 2V/div.
When reproducing black dots (800µm)
500µs/div.
Ref. : VREF
Mode : Test
Ref. : VREF
Mode : Test
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Normal
Ref. : VREF
Mode : Test
Ref. : VREF
Mode : Test
Ref. : VREF
Mode : Normal
Ref. : GND
Mode : Normal
Ref. : GND
Mode : Normal
Ref. : GND
Mode : Normal
Page 12
12
DEH-3300R-2,3330R-2
1
23
4
1234
D
C
B
A
CD MECHANISM MODULE
CONTROL UNIT
SIDE A
M2 LOADING/CARRIAGE MOTOR
M1 SPINDLE MOTOR
PICKUP UNIT(SERVICE)(P9)
A
CN501
D
F
D
F
12EJ
DSCSNS
HOME
VREF
E
F
Page 13
DEH-3300R-2,3330R-2
1
2
34
1
2
34
D
C
B
A
13
SIDE B
CONTROL UNIT
CLAMP
8EJ
D
F
D
F
Page 14
14
DEH-3300R-2,3330R-2
ELECTRICAL PARTS LIST
NOTES:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
Unit Number : CWX2481 Unit Name : Control Unit
MISCELLANEOUS
IC 101 IC TA2153FN IC 201 IC TC9495F2 IC 401 IC BA5996FM IC 701 IC BA05SFP Q 101 Transistor 2SD1664
Q 102 Transistor UMD2N L 201 Inductor CTF1546 L 202 Inductor CTF1546 X 301 Ceramic Resonator 16.934MHz CSS1525 S 901 Spring Switch(HOME) CSN1051
S 902 Spring Switch(CLAMP) CSN1052 S 903 Spring Switch(DSCSNS) CSN1051 S 904 Spring Switch(12EJ) CSN1052 S 905 Spring Switch(8EJ) CSN1051
RESISTORS
R 101 RS1/16S222J R 102 RS1/8S120J R 103 RS1/8S100J R 201 RS1/16S513J R 202 RS1/16S513J
R 203 RS1/16S823J R 204 RS1/16S823J R 206 RS1/16S823J R 208 RS1/16S124J R 209 RS1/16S183J
R 210 RS1/16S153J R 211 RS1/16S103J R 212 RS1/16S103J R 213 RS1/16S124J R 215 RS1/16S0R0J
R 216 RS1/16S471J R 301 RS1/16S333J R 302 RS1/16S332J R 303 RS1/16S332J R 304 RS1/16S514J
R 306 RS1/16S102J R 307 RS1/16S102J R 312 RS1/16S103J R 313 RS1/16S473J R 315 RD1/4PU334J
R 321 RS1/16S331J R 322 RS1/16S0R0J R 323 RS1/16S332J R 401 RS1/16S684J R 402 RS1/16S103J
R 403 RS1/16S103J R 404 RS1/16S183J R 405 RS1/16S123J
R 407 RS1/16S622J R 408 RS1/16S622J
R 409 RS1/16S113J R 410 RS1/16S752J R 701 RS1/16S102J R 702 RS1/16S221J R 703 RS1/16S221J
R 704 RS1/16S221J R 705 RS1/16S221J R 706 RS1/16S221J R 707 RS1/16S221J R 708 RS1/16S102J
R 709 RS1/16S102J R 710 RS1/16S102J R 901 RS1/16S104J R 902 RS1/16S473J R 903 RS1/16S273J
CAPACITORS
C 101 CEV470M6R3 C 102 CKSRYB102K50 C 103 CKSRYB104K16 C 104 CKSRYB224K16 C 105 CEV470M6R3
C 106 CKSRYB104K16 C 107 CKSRYB105K6R3 C 201 CKSRYB104K16 C 202 CCSRCH560J50 C 204 CKSRYB224K16
C 205 CKSRYB224K16 C 206 CKSRYB273K25 C 207 CKSRYB273K25 C 208 CKSRYB104K16 C 209 CKSRYB104K16
C 210 CCSRCK2R0C50 C 211 CCSRCH220J50 C 301 CKSRYB153K25 C 302 CKSRYB104K16 C 303 CKSRYB103K50
C 304 CKSRYB103K50 C 305 CKSRYB104K16 C 306 CKSRYB104K16 C 307 CKSRYB333K16 C 308 CKSRYB104K16
C 309 CKSRYB473K16 C 310 CKSRYB473K16 C 311 CKSRYB104K16 C 312 CKSRYB104K16 C 315 CEV220M6R3
C 317 CKSRYB104K16 C 318 CKSRYB104K16 C 319 CKSRYB104K16 C 320 CCSRCH470J50 C 325 CKSRYB471K50
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
D
F
Page 15
DEH-3300R-2,3330R-2
15
C 328 CKSRYB472K50 C 329 CKSRYB104K16 C 330 CKSRYB104K16 C 331 CKSRYB104K16 C 401 CKSRYB221K50
C 402 CKSRYB221K50 C 403 CKSRYB153K25 C 404 CKSRYB103K50 C 405 CEV101M10 C 702 CKSRYB104K16
C 703 CKSRYB104K16 C 801 10µF/10V CCH1349 C 802 CEV101M10 C 803 CKSRYB224K16
Miscellaneous Parts List
Pickup Unit(Service)(P9) CXX1480 M 1 Motor Unit(SPINDLE) CXB6007 M 2 Motor Unit(LOADING/CARRIAGE) CXB5903
=====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ -------------------------
Page 16
16
DEH-3300R-2,3330R-2
CD ADJUSTMENT
1) Precautions
• This unit uses a single power supply (+5V) for the reg­ulator. The signal reference potential, therefore, is connected to VREF(approx. 2.1V) instead of GND. If VREF and GND are connected to each other by mis­take during adjustments, not only will it be impossi­ble to measure the potential correctly, but the servo will malfunction and a severe shock will be applied to the pick-up. To avoid this, take special note of the fol­lowing. Do not connect the negative probe of the measuring equipment to VREF and GND together. It is especially important not to connect the channel 1 negative probe of the oscilloscope to VREF with the channel 2 negative probe connected to GND. Since the frame of the measuring instrument is usual­ly at the same potential as the negative probe, change the frame of the measuring instrument to floating sta­tus. If by accident VREF comes in contact with GND, immediately switch the regulator or power OFF.
• Always make sure the regulator is OFF when connect­ing and disconnecting the various filters and wiring required for measurements.
• Before proceeding to further adjustments and mea­surements after switching regulator ON, let the player run for about one minute to allow the circuits to stabi­lize.
• Since the protective systems in the unit's software are rendered inoperative in test mode, be very careful to avoid mechanical and /or electrical shocks to the sys­tem when making adjustment.
• The RFI and RFO signals are easy to oscillate because of a wide band. When observing them, insert a resis­tor of about 1 kto the series.
• This equipment will not guarantee the load ejection operation when the mechanical unit is turned upside down. In particular, if the ejection operation is incor­rectly performed and recovery is disabled, the recov­ery is enabled by resetting a product or turning ACC off to on.
2) Test Mode This mode is used for adjusting the CD mechanism module of the device.
• Test mode starting procedure Reset while pressing the 4 and 6 keys together.
• Test mode cancellation Switch ACC, back-up OFF.
• After pressing the EJECT key, do not press any other key until the disk is completely ejected.
• If the ] or [ key is pressed while focus search is in progress, immediately turn the power off (otherwise the actuator may be damaged due to adhesion of the lenses).
• Jump operation of TRs other than 100TR continues after releasing the key. CRG move and 100TR jump operations are brought into the “Tracking close” sta­tus when the key is released.
• Powering Off/On resets the jump mode to “Single TR(91)”, the RF AMP gain setting to 0 dB, and the automatic adjustment value to the initial value.
Page 17
DEH-3300R-2,3330R-2
17
*1)
+12dB
TRK12 MIN12 SEC
12
TYP
TRK MIN SEC
*2) S. curve check setting
TRK01 MIN01 SEC
01
Focus Close setting
TRK00 MIN00 SEC
00
or
TRK99 MIN99 SEC
99
*8) CRG motor voltage = 2 [V]
*3)
T.Offset Display
Switch to the order of the original display
F.Offset Display
*7)
F.AGC
Gain
RF AGC
Gain
TRK/MIN/SEC
T.AGC
Gain
*5
Single TR
TRK
91
MIN
91
SEC
91
or
TRK
81
MIN
81
SEC
81
32TR
TRK
92
MIN
92
SEC
92
or
TRK
82
MIN
82
SEC
82
100TR
TRK
93
MIN
93
SEC
93
or
TRK
83
MIN
83
SEC
83
CRG Move
TRK
94
MIN
94
SEC
94
or
TRK
84
MIN
84
SEC
84
*4) 1TR/32TR/100TR
*6) Only at the time of CRG move or 100TR jump
[BAND] Power On
(T. offset is adjusted)
TRK
00
MIN
00
SEC
00
[CD] or [SOURCE]
Source On
TRK MIN
[4]+[6]+Reset
Test Mode In
[3]
Power On
(T. offset is not adjusted)
TRK
99
MIN
99
SEC
99
[2]
RF AMP
Gain switching
*1
TRK
GG
MIN
GG
SEC
GG
[BAND]
Power Off
TRK MIN SEC
[BAND]
Power Off
TRK MIN SEC
[BAND]
Power Off
TRK MIN SEC
[BAND]
Power Off
TRK MIN SEC
[3]
Focus Close /
S. curve check
TRK
91
MIN
91
SEC
91
[6]
Focus Mode switching
*2
TRK
0x
MIN
0x
SEC
0x
[1]
Tracking Servo
Close
TRK
00
MIN
00
SEC
00
or
TRK
99
MIN
99
SEC
99
[[]
CRG-
*8
TRK
00
MIN
00
SEC
00
or
TRK
99
MIN
99
SEC
99
[]]
CRG+
*8
TRK
00
MIN
00
SEC
00
or
TRK
99
MIN
99
SEC
99
[6]
New Test Mode
[2]
Automatic adjustment value
display switching
*3
TRK
??
MIN
??
SEC
??
[1]
T.CLS and F,T AGC
and RF AGC and
Applicable servomechanism
TRK
xx
MIN
xx
SEC
xx
[6]
T.Close and
Applicable servomechanism
TRK
xx
MIN
xx
SEC
xx
[3]
RF AGC /
RF AGC coefficient display
TRK
??
MIN
??
SEC
??
[]]
CRG+
TRK
8x
MIN
8x
SEC
8x
or
TRK
9x
MIN
9x
SEC
9x
[[]
CRG-
TRK
8x
MIN
8x
SEC
8x
or
TRK
9x
MIN
9x
SEC
9x
[2]
T.Balance adjustment /
T.Balance coefficient display
TRK
??
MIN
??
SEC
??
[1]
F,T,RF AGC /
F.Bias display switching
*7
TRK
??
MIN
??
SEC
??
[3]
F,T AGC,F.Bias
and RF AGC
TRK
xx
MIN
xx
SEC
xx
[6]
CRG/TR jump value
*5
switching
TRK
xx
MIN
xx
SEC
xx
[]]
CRG+/TR Jump+
*4
TRK
xx
MIN
xx
SEC
xx
[[]
CRG-/TR Jump-
*4
TRK
xx
MIN
xx
SEC
xx
[2]
Tracking Open
TRK
8x
MIN
8x
SEC
8x
or
TRK
9x
MIN
9x
SEC
9x
[2]
Tracking Open
TRK
8x
MIN
8x
SEC
8x
or
TRK
9x
MIN
9x
SEC
9x
F. EQ measurement setting
TRK02 MIN02 SEC
02
[Key]
[BAND]
[]]
[[]
[1]
[2]
[3]
[6]
-
-
Power On/Off
CRG +/TR Jump+ (Direction of the external surface)
CRG -/TR Jump­(Direction of the internal surface)
T.CLS and AGC and Applicable servomechanism/ AGC,AGC display switching
RF Gain switching/Offset adjustment display/ T.Balance adjustment/T.OPN
F.CLS,S.Curve/Rough Servo and RF AGC/ F,T,RF AGC
SPDL 1X/2X switching (Double-speed compatibility only)
Error rate measurement
F.Mode switching/T.CLS/CRG,TR Jump switching
Test Mode New Test Mode
Operation
Error occurrence time/ cause display switching
TRK+/FF
TRK-/REV
SCAN
MODE
(ITP)
-
-
Auto/Manual switching
F.Bias
[KEY]
Contents
Display
- Flow Chart
Page 18
18
DEH-3300R-2,3330R-2
Note : The grating angle of the PU unit cannot be adjusted after the PU unit is changed. The PU unit in the CD mecha-
nism module is adjusted on the production line to match the CD mechanism module and is thus the best adjusted PU unit for the CD mechanism module. Changing the PU unit is thus best considered as a last resort. However, if the PU unit must be changed, the grating should be checked using the procedure below.
Purpose : To check that the grating is within an acceptable range when the PU unit is changed.
Symptoms of Mal-adjustment : If the grating is off by a large amount symptoms such as being unable to close tracking, being unable to perform
track search operations, or taking a long time for track searching.
Method :
Measuring Equipment Oscilloscope, Two L.P.F.
Measuring Points E, F, VREF
Disc ABEX TCD-784
Mode TEST MODE
Checking Procedure
1. In test mode, load the disc and switch the 5V regulator on.
2. Using the ] and [ buttons, move the PU unit to the innermost track.
3. Press key 3 to close focus, the display should read "91". Press key 2 to implement the tracking balance adjust-
ment the display should now read "81". Press key 3. The display will change, returning to "81" on the fourth press.
4. As shown in the diagram above, monitor the LPF outputs using the oscilloscope and check that the phase differ-
ence is within 75° . Refer to the photographs supplied to determine the phase angle.
5. If the phase difference is determined to be greater than 75° try changing the PU unit to see if there is any
improvement. If, after trying this a number of times, the grating angle does not become less than 75° then the mechanism should be judged to be at fault.
Note Because of eccentricity in the disc and a slight misalignment of the clamping center the grating waveform may be
seen to "wobble" ( the phase difference changes as the disc rotates). The angle specified above indicates the aver­age angle.
Hint Reloading the disc changes the clamp position and may decrease the "wobble".
100k
390pF
100k
390pF
E
VREF
F
VREF
Xch Ych
L.P.F.
L.P.F.
VREF
E
F
CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT
CONTROL UNIT
Oscilloscope
Page 19
DEH-3300R-2,3330R-2
19
Grating waveform
Ech Xch 20mV/div, AC Fch Ych 20mV/div, AC
45°
0°
75°
60°
30°
90°
Page 20
20
DEH-3300R-2,3330R-2
GENERAL INFORMATION
TEST MODE
- Error Messages
If a CD is not operative or stopped during operation due to an error, the error mode is turned on and cause(s) of the error is indicated with a corresponding number. This arrangement is intended at reducing nonsense calls from the users and also for facilitating trouble analysis and repair work in servicing.
(1) Basic Indication Method
1) When SERRORM is selected for the CSMOD (CD mode area for the system), error codes are written to DMIN (min­utes display area) and DSEC (seconds display area). The same data is written to DMIN and DSEC. DTNO remains in blank as before.
2) Head unit display examples Depending on display capability of LCD used, display will vary as shown below. xx contains the error number.
8-digit display 6-digit display 4-digit display
ERROR–xx ERR–xx E–xx
(2) Error Code List
Code Class Displayed error code Description of the code and potential cause(s) 10 Electricity Carriage Home NG CRG can't be moved to inner diameter.
SERVO LSI Com- CRG can't be moved from inner diameter. munication Error Failure on home switch or CRG move mechanism.
Communication error between microcomputer and SERVO LSI.
11 Electricity Focus Servo NG Focusing not available.
Stains on rear side of disc or excessive vibrations on REWRITABLE.
12 Electricity Spindle Lock NG Spindle not locked. Sub-code is strange (not readable).
Subcode NG Failure on spindle, stains or damages on disc, or excessive vibrations.
A disc not containing CD-R data is found. Turned over disc are found, though rarely. CD signal error.
17 Electricity Setup NG AGC protection doesn't work. Focus can be easily lost.
Damages or stains on disc, or excessive vibrations on REWRITABLE.
30 Electricity Search Time Out Failed to reach target address.
CRG tracking error or damages on disc.
44 Electricity ALL Skip Skip setting for all track.
(CD-R/RW)
50
Mechanism CD On Mech Error Mechanical error during CD ON.
Defective loading motor, mechanical lock and mechanical sensor.
A0 System Power Supply NG Power (VD) is ground faulted.
Failure on SW transistor or power supply (failure on connector).
Remarks: Mechanical errors are not displayed (because a CD is turned off in these errors).
Unreadable TOC does not constitute an error. An intended operation continues in this case. Upper digits of an error code are subdivided as shown below: 1x: Setup relevant errors, 3x: Search relevant errors, Ax: Other errors.
Page 21
DEH-3300R-2,3330R-2
21
- New Test Mode
S-CD plays the same way as before. If an error such as off focus, spindle unlocking, unreadable sub-code, or sound skipping occurs after setup, its cause and time occurred (in absolute time) are displayed. During setup, operational status of the control software is displayed. These displays and functions are prepared for enhancing aging in the servicing and efficiency of trouble analysis.
(1) Shifting to the New Test Mode
1 Turn on the current test mode by starting the reset from the key. 2 Select S-CD for the source through the specified procedure including use of the [SOURCE] key, and inserting the
disc. Then, press the [Jump Mode Selector] key while maintaining the regulator turned off.
3 After the above operations, the new test mode remains on irrespective of whether the S-CD is turned on or off.
You can reset the new test mode by turning on the reset start.
(2) Key Correspondence
Key Test mode New test mode
Regulator Off Regulator On In-play Error Production
BAND To regulator on To regulator off Time/Err.No. switching
] FWD-Kick FF/TR+ – [ REV-Kick REV/TR-
1 Tracking Close Scan – 2 Tracking Open Mode – 3 Focus Close ––
–– Focus Open –– –– Jump Off ––
6 To new test mode Jump mode switching Auto/Manu –
Note: Eject and CD on/off is performed in the same procedure as that for the normal mode.
(3) Cause of Error and Error Code
Code Class Contents Description and cause 40 Electricity Off focus detected. FOK goes low.
Damages/stains on disc, vibrations or failure on servo.
41 Electricity Spindle unlocked. LOCK = Low continued for 150 msec.
Damages/stains on disc, vibrations or failure on servo.
42 Electricity Sub-code unreadable. Sub-code was unreadable for 500 msec.
Damages/stains on disc, vibrations or failure on servo.
43 Electricity Sound skipping detected. Last address memory function was activated.
Damages/stains on disc, vibrations or failure on servo.
Note: Mechanical errors during aging are not displayed.
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22
DEH-3300R-2,3330R-2
(4) Display of Operational Status during Setup
Status No. Contents Protective action 21 Focus search start Focus search timeout. 22 Focus search 2 Focus search timeout. 23 Focus search 3 Focus search timeout. 24 Focus search 4 Focus search timeout. 25 Focus search(Setup protection) Focus slips off. 26 Focus search(Fast recovery) Focus slips off. 27 RF detection Focus slips off. 28 Spindle rough servocontrol Focus slips off. 29 Tracking balance adjustment start Focus slips off. 30 Tracking balance adjustment 2 Focus slips off. 31 Tracking balance adjustment 3 Focus slips off. 32 Tracking close start(Spindle stationary servocontrol setting)
Focus slips off. 33 Tracking close 2 Focus slips off. 34 Tracking close 3 Focus slips off. 35 Focus/Tracking AGC start Focus slips off. 36 Focus/Tracking AGC 2 Focus slips off. 37 Focus/Tracking AGC 3 Focus slips off. 38 Focus/Tracking AGC 4 Focus slips off. 39 Focus/Tracking AGC 5 Focus slips off. 40 Focus/Tracking AGC 6 Focus slips off. 41 Focus/Tracking AGC 7 Focus slips off. 42 Focus/Tracking AGC 8 Focus slips off. 43 FE bias start Focus slips off. 44 FE bias 2 Focus slips off. 45 RF AGC start Focus slips off. 46 RF AGC 2 Focus slips off. 47 Lock check start Focus slips off. 48 Lock is being checked Focus slips off. 49 Subcode check start Focus slips off, spindle lock is not performed. 50 Subcode is being checked Focus slips off, no subcode can be read.
Page 23
DEH-3300R-2,3330R-2
23
(5) Display Examples
1) During Setup 8-digit display, 6-digit display 4-digit display(Auto setting) 4-digit display(Manual setting)
TNO. Min Sec TNO. Min Sec
11 11' 11" 11 11' 11"
2) During Operation (TOC read, TRK search, Play, FF and REV)
The same as in the normal mode.
3) When a Protection Error Occurred
(A) Error display ((A)←→(B), (C) : BAND key)
8-digit display 6-digit display 4-digit display
ERROR-xx ERR-xx E-xx
(B) Error occurrence timing display in track no. ((B)←→(C) : Auto/Manual key)
8-digit display, 6-digit display 4-digit display(Auto setting)
TNO. Min Sec TNO.
10 40' 05" 10
(C) Error occurrence timing display in absolute time. ((B)←→(C) : Auto/Manual key)
8-digit display, 6-digit display 4-digit display(Manual setting)
TNO. Min Sec Min Sec
10 40' 05" 40' 05"
Page 24
24
DEH-3300R-2,3330R-2
- How to hold the Mechanical Unit
1.Hold the top and bottom frame.
2.Do not squeeze top frame's front portion too tight, because it is fragile.
- How to remove the Top and Bottom Frame
1.When the disk is "clamp" state, unlock Spring A (6 pieces) and Spring B (2 pieces), and unscrew screws (4 pieces).
2.Unlock each 1 of pawl at the both side of the frame, then remove the top frame.
3.Remove the Carriage Mechanical part in such way that; you remove the mechanical part from 3 pieces of Damper while slowly pulling up the part.
4.Now, the top frame has been removed, and under this state, fix the genuine Connector again, and eject the disk. (Caution) When you reassemble the Carriage Mechanical part, apply a bit of alcohol to Dampers.
- How to remove the Guide Arm Assy
1.Unlock the spring (1 piece) at the right side of the assembly.
2.Unscrew screws (2 pieces), then remove the Screw Gear Bracket.
3.Shift the Guide Arm Assy to the left and slowly rotate it to the upper direction.
4.When the Guide Arm Assy rotates approximately 45 degree, shift the Assy to the right side direction and remove it.
Top Frame
Bottom Frame
Damper
Spring
Screw Gear Bracket
Guide Arm Assy
Carriage Mechanical Part
Do not squeeze.
DISASSEMBLY
Page 25
DEH-3300R-2,3330R-2
25
- How to remove the Control Unit
1.Give jumper-solder treatment to the Flexible Wire of the Pickup unit, then remove the wire from the Connector.
2.Remove all 4 points of solder-treatment on the Lead Wire. Also, unscrew the screw(1 piece).
3.Then, Remove the Control unit. (Caution) Be careful not to damage SW when you reassemble the Control Unit into the device.
- How to remove the Loading Arm Assy
1.Unlock the spring (1 piece) and remove the E ring (1 piece) of the Fulcrum Shaft.
2.Shift the arm to the left side direction and unlock pins (2 pieces).
- How to remove the Pickup Unit
1.Unscrew 2 pieces of screws, then remove the Pulley Cover.
2.Remove the Feed Screw unit from the pawl of the Feed Screw Guide (The pawl is located inside the guide).
3.Remove the belt from the Pulley, then remove the Pickup unit. (Caution) Make sure not to stain the belt with grease when you fix the belt.
Control Unit
Jumper-Solder
Solder
Loading Arm Assy
Pickup Unit
Pulley Cover
Feed Screw Guide
Belt
Grease Application
Grease Application
Grease Application
Page 26
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DEH-3300R-2,3330R-2
115
16 30
- Pin Functions(TA2153FN)
Pin No. Pin Name I/O Function and Operation
1 VCC Power supply voltage terminal 2 RFGC I RF amplitude adjustment control signal terminal 3 GMAD I AGC amplifier frequency characteristic adjustment terminal 4 FNI I Main beam amplifier input terminal 5 FPI I Main beam amplifier input terminal 6 TPI I Sub beam amplifier input terminal 7 TNI I Sub beam amplifier input terminal 8 MDI O Monitor photodiode amplifier input terminal 9 LDO I Laser diode amplifier output terminal
10 SEL I APC circuit ON/OFF signal, LDO terminal control input terminal and bottom
and peak detection frequency switching terminals 11 TEB I Tracking error balance adjustment signal input terminal 12 2VRO O Reference voltage (2VRO) output terminal 13 TEN I Tracking error signal generation amplifier reverse phase input terminal 14 TEO O Tracking error signal generation amplifier output terminal 15 SBAD O Sub beam addition signal output terminal 16 FEO O Focus error signal generation amplifier output terminal 17 FEN I Focus error signal generation amplifier reverse phase input terminal 18 SEB I RFRP generation circuit mode switching terminal 19 VRO O Reference voltage (VREF) output terminal 20 RFRP O Signal generation amplifier output terminal for track count 21 BTC I Bottom detection time constant adjustment terminal for RFCT signal
generation 22 RFCT O RFRP signal center level output terminal 23 PKC I Peak detection time constant adjustment signal for RFCT signal generation 24 RFRPIN I Signal generation amplifier input terminal for track count 25 RFGO O RF signal amplitude adjustment amplifier output terminal 26 GVSW I AGC, FE or TE amplifier gain switching terminal 27 AGCIN I RF signal amplitude adjustment amplifier input terminal 28 RFO O RF signal generation amplifier output terminal 29 GND I GND terminal 30 RFN2 I RF signal generation amplifier input terminal
TA2153FN
IC
Page 27
27
DEH-3300R-2,3330R-2
- Pin Functions(TC9495F2)
Pin No. Pin Name I/O Function and Operation
1 TESTO Test mode terminal 2 hso O Replay speed flag output terminal
3 uhso O Replay speed flag output terminal 4 EMPH O Emphasis flag output terminal for sub code Q data 5 LRCK O Channel clock (44.1 kHz) output terminal 6 VSS Digital ground terminal 7 BCK O Bit clock output terminal 8 AOUT O Digital audio data output terminal
9 DOUT O Digital out output terminal 10 MBOV O Buffer memory over signal output terminal 11 IPF O Correction flag output terminal 12 SBOK O CRCC decision result output for sub code Q data 13 CLCK I/O Clock input/output terminal for sub code P-W data read 14 VDD Digital + power supply terminal (5 V) 15 VSS Digital ground terminal 16 DATA O Sub code P-W data output terminal 17 SFSY O Replay-system frame sync signal output terminal 18 SBSY O Sub code block sync output terminal 19 SPCK O Clock for processor status signal read 20 SPDA O Processor status signal output terminal 21 COFS O Correction-system frame clock (7.35 kHz) output terminal 22 MONIT O LSI internal signal output terminal 23 VDD Digital + power supply terminal (5 V) 24 TESIO0 I Test input/output terminal 25 P2VREF PLL-system only 2VREF terminal 26 HSSW O The VREF voltage is reached for double or quad speed. 27 ZDET O One-bit DAC zero detection flag output terminal 28 PDO O Phase error signal issue between the EFM and PLCK signals 29 TMAXS O TMAX detection result output terminal 30 TAMX O TMAX detection result output terminal 31 LPFN I Reverse input terminal of amplifier for lowpass filter 32 LPFO O Output terminal of amplifier for lowpass filter 33 PVREF PLL-system only VREF terminal 34 VCOREF I VCO center frequency reference level terminal 35 VCOF O Filter terminal for VCO 36 AVSS Analog-system ground terminal 37 SLCO O Output terminal of DAC for data slice level generation 38 RFI I RF signal input terminal 39 AVDD Analog-system power supply terminal (5 V) 40 RFCT I RFRP signal center level input terminal 41 RFZI I Input terminal for RFRP signal zero cross 42 RFRP I RF ripple signal input terminal 43 FEI I Focus error signal input terminal 44 SBAD I Sub beam addition signal input terminal 45 TSIN I Test input terminal 46 TEI I Tracking error input terminal 47 TEZI I Input terminal for tracking error or zero cross 48 FOO O Focus equalizer output terminal 49 TRO O Tracking equalizer output terminal 50 VREF Analog reference power supply terminal 51 RFGC O RF amplitude adjustment control signal output terminal 52 TEBC O Tracking balance control signal output terminal 53 FMO O Feed equalizer output terminal 54 FVO O Speed error signal or feed search EQ output 55 DMO O Disc equalizer output terminal 56 2VREF Analog reference power supply terminal 57 SEL O APC circuit ON/OFF signal output terminal
Page 28
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DEH-3300R-2,3330R-2
Pin No. Pin Name I/O Function and Operation
58-61 FLGA-D O External flag output terminal for internal signal monitor
62 VDD Digital + power supply terminal (5 V) 63 VSS Digital ground terminal 64 IO0 O RF amplifier gain switching terminal 65 IO1 O Not used 66 IO2 I HOME detection switch input terminal 67 IO3 O FocusDrv and signal output terminal 68 dmout I Field equalizer PWM output terminal for IO0 and IO1
Disc equalizer PWM output terminal for IO2 and IO3 69 ckse I Usually open 70 dact I DAC test mode terminal 71 TESIN I Test input terminal 72 TESIO1 I Test input/output terminal 73 VSS Digital ground terminal 74 PXI I DPS-system clock oscillator circuit input terminal 75 PXO O DPS-system clock oscillator circuit output terminal 76 VDD Digital + power supply terminal (5 V) 77 XVSS Ground terminal for system clock oscillator circuit 78 XI I System clock oscillator circuit input terminal 79 XO O System clock oscillator circuit output terminal 80 XVDD For system clock oscillator circuit + power supply terminal 81 DVSR R channel D/A converting unit power supply terminal 82 RO O R channel data forward rotation output terminal 83 DVDD D/A converting unit power supply terminal (5 V) 84 DVR Reference voltage terminal 85 LO O L channel forward rotation output terminal 86 DVSL L channel D/A converting unit power supply terminal
87-89 TEST1-3 I Test mode terminal 90-93 BUS0-3 I/O Data input/output terminal for microcomputer interface
94 VDD Digital + power supply terminal (5 V) 95 VSS Digital ground terminal 96 BUCK I Clock terminal for microcomputer interface 97 cee I Chip enable signal for microcomputer interface 98 TEST4 I Test mode terminal 99 tsmod I Test mode terminal
100 rst I Reset signal input terminal
30
31
50
51
80
81
100
1
*TC9495F2
IC's marked by* are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction.
Page 29
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DEH-3300R-2,3330R-2
- Pin Functions(BA5996FM)
Pin No. Pin Name Function and Operation
1 VR Input pin for reference voltage 2 OPIN2(+) Input pin for non-inverting input for CH2 preamplifier 3 OPIN2(-) Input pin for inverting input for CH2 preamplifier 4 OPOUT2 Output pin for CH2 preamplifier 5 OPIN1(+) Input pin for non-inverting input for CH1 preamplifier 6 OPIN1(-) Input pin for inverting input from CH1 preamplifier 7 OPOUT1 Output pin for CH1 preamplifier 8 GND Ground pin
9 MUTE Mute control pin 10 POWVCC1 Power supply pin for CH1, CH2, and CH3 at "Power" stage 11 VO1(-) Driver CH1 - Negative output 12 VO1(+) Driver CH2 - Positive output 13 VO2(-) Driver CH2 - Negative output 14 VO2(+) Driver CH2 - Positive output 15 VO3(+) Driver CH2 - Positive output 16 VO3(-) Driver CH2 - Negative output 17 VO4(+) Driver CH4 - Positive output 18 VO4(-) Driver CH4 - Negative output 19 POWVCC2 Power supply pin for CH4 at "Power" stage 20 GND Ground pin 21 CNT Control pin 22 LDIN Loading input 23 OPOUTSL Output pin for preamplifier for thread 24 OPINSL Input pin for preamplifier for thread 25 OPOUT3 CH3 preamplifier output pin 26 OPIN3(-) Input pin for inverting input for CH3 preamplifier 27 OPIN3(+) Input pin for non-inverting input for CH3 preamplifier 28 PREVCC PreVcc
BA5996FM
114
15 28
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