Pioneer CTR-5 Service manual
Service
Manual
D
REVERSE
REC DOLBY
¶
NR
O
p ∏
MODE
AUTO REVERSE/FRONT LOADING MECHANISM
STEREO CASSETTE DECK
OPEN
/CLOSE
REV FWD
23
0
REW FFSTOP
1¡
7
ORDER NO.
RRV1933
STEREO CASSETTE DECK
CT-R5
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
ZY ‡ DC power supplied from other system component
÷ These products are component of systems.
÷ This product does not operate normally by itself. Please connect it to the STEREO TUNER
AMPLIFIER SX-R9/MY, for adjustment and operation inspection. Otherwise damage may result.
Model
CT-R5
Power Requirement
Remarks
CONTENTS
1. SAFETY INFORMATION....................................2
2. EXPLODED VIEWS AND PARTS LIST .............3
3. SCHEMATIC DIAGRAM................................... 11
4. PCB CONNECTION DIAGRAM .......................16
5. PCB PARTS LIST.............................................24
6. ADJUSTMENT.................................................. 26
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923
CC
C PIONEER ELECTRONIC CORPORATION 1998
CC
7. GENERAL INFORMATION .............................. 30
7.1 IC................................................................ 30
7.2 BLOCK DIAGRAM .................................... 31
8. PANEL FACILITIES AND SPECIFICATIONS
...................................................................32
T–ZZR APR. 1998 Printed in Japan
CT-R5
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which
may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with
the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth ground
Device
under
test
Also test with plug
reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all exposed
metal surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained by using replacement components rated for
voltage, wattage , etc. Replacement parts which have
these special safety characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
on the schematics and
2
2. EXPLODED VIEWS AND PARTS LIST
NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
÷ The
÷ Screw adjacent to ∞ mark on the product are used for disassembly.
2.1 PACKING
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
PACKING PARTS LIST
CT-R5
6
5
4
7
Mark No. Description Part No.
1 Pad F AHA7199
2 Pad R AHA7200
3 Packing Case AHD7612
4 Operating Instructions ARE7178
( English/French/German/Italian/
Dutch/Spanish )
NSP 5 Warranty Card ARY7008
6 Caution Sheet ARM7034
7 Mirror Mat Sheet DHL1050
2
1
3
3
CT-R5
2.2 EXTERIOR
13
12
14
15
15
15
15
19
15
Refer to "2.4 MECHANISM
8
UNIT (1/2) "
11
15
16
7
18
6
15
9
15
15
15
4
17
Refer to "2.3 FRONT PANEL ".
17
÷ EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
NSP 1 Chassis ANA7063
2 Foot AEC7114
3 Insulator Assy AMR7189
NSP 4 PCB Mold AMR2115
5 Rear Panel ANC7686
5
2
1
3
15
10
15
15
Mark No. Description Part No.
11 Bonnet AZN7701
12 Tray Panel AAK7469
13 Tray Cap AAK7471
NSP 14 Tray Seal RRW1162
15 Screw VBZ30P080FZK
6 CONNECT ASSY AWZ8894
7 Connection Cable ADE7018
8 Mechanism Unit RYM1264
9 MAIN ASSY AWZ8891
10 MCON ASSY AWZ8893
4
16 Screw BBZ30P140FMC
17 Screw BBT30P080FZK
18 Cord Clamper RNH-184
19 Screw BBZ30P100FMC
1
2
4
9
6(3/3)
3(2/2)
11
10
11
11
8
7
5
6(2/3)
6(1/3)
3(1/2)
2.3 FRONT PANEL
Cut
Cut
Cut
Cut
Cut
Cut
Cut
Cut
Cut
6
2
5
3
Cut limit line
not be ferced
out !
Part cut
CT-R5
÷ FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
1 Front Panel ANB7106
2 Panel Base AMB7461
3 Play Button AAD7413
4 FF Button AAD7414
5 LED Lens A AAK7472
6 LED Lens B AAK7473
7 Blind Mould AZA7263
8 FRONT ASSY AWZ8892
9 Lead Card 12P ADD7073
10 Poron Seat AEB7095
11 Screw PPZ30P080FMC
5
CT-R5
2.4 MECHANISM UNIT (1/2)
19
10
11
9
2
7
1
3
13
1
27
21
29
3
25
30
26
6
7
28
30
8
22
24
16
4
18
17
15
12
23
20
28
31
32
14
5
Refer to "2.5 MECHANISM UNIT (2/2)".
5
6
MECHANISM UNIT (1/2) PARTS LIST
Mark No. Description Part No.
1 Screw BBZ26P050FZK
2 Bearing 5φ PBP-007
3 Screw PBZ20P080FMC
4 Screw PMZ20P040FZK
5 Screw PPZ30P060FMC
6 Washer WA21D040D050
7 Washer WT16D040D050
8 Plate RNE1937
9 Screw (M1.7 X 8.2-7) RBA1124
10 Screw (M1.4 X 2BK) RBA1125
11 Spring A RBH1451
12 Spring B RBH1452
13 Chassis 576 RNE1915
14 Holder Assy RNE1916
15 Arm-576 RNE1917
16 Retainer RNE1918
17 Plate Earth RNE1919
18 Nut RNE1920
19 Tray-578 RNK2265
20 Flame Assy RNK2266
CT-R5
21 Arm A RNK2267
22 Arm C RNK2268
23 Plate RNK2269
24 Arm RNK2270
25 Pulley C RNK2285
26 Gear-B RNK2286
27 Gear Luck RNK2273
28 Buffer RNK2274
29 Belt-49.2 REB1312
30 Switch MSS-8B RSG1045
31 Motor PCB Assy RXM1089
32 C. Deck ADR2178TB RYM1260
7
CT-R5
2.5 MECHANISM UNIT (2/2
1
45
1
36
19
27
6
11
2
5
49
)
34
19
35
10
51
38
15
51
2
12
49
7
16
46
18
33
17
1
42
48
40
44
14
17
8
24
25
9
26
32
47
30
23
52
1
26
32
32
31
3
13
41
48
20
37
4
14
4
1
14
4
22
21
1
20
29
28
39
50
43
8
CT-R5
÷ MECHANISM UNIT
(
2/2) PARTS LIST
Mark No. Description Part No.
1 Screw BCZ20P040FMC
2 Cap Reel RNK2284
3 Screw S RBA1122
4 Screw M RBA1123
5 Spring-B/T R RBH1443
6 Spring-Lever AC RBH1444
7 Spring-Base Head RBH1445
8 Spring-Cam Lock RBH1446
9 Spring-Arm RF RBH1447
10 SPR-Pinch Return F RBH1448
11 SPR-Pinch Return R RBH1449
12 Spring-B/T F RBH1450
13 Hall IC REA1262
14 Cushion Motor REB1311
15 Plate-Spring RNE1910
16 Plate Shield RNE1911
17 BRKT Side RNE1912
18 BRKT M/T Top RNE1913
19 Bush Reel RNK2283
20 Base-Reel RNK2253
21 Gear-Cam RNK2254
22 Gear-Idler RNK2255
23 Lever-Brake RNK2256
24 Arm-Cam Lock RNK2257
25 Arm-RF RNK2258
Mark No. Description Part No.
46 DC Motor Assy RXM1088
47 Connector S13B–PH–K–S
48 Washer WA26D045D025
49 Washer WA62D095D025
50 Washer WT10D035D025
51 Washer WT15D040D050
52 Plate Loader RNE1939
26 Gear-RF RNK2259
27 Lever-AC RNK2260
28 Cap-Magnet RNK2261
29 Plate Magnet RNK2262
30 PCB Control 2103 RNP1707
31 Switch Mode RSG1044
32 Switch Detect RSN1026
33 Chassis (OS) Assy RXA1756
34 Chassis (HEAD) Assy RXA1757
35 Pinch Roller Assy (F) RXA1758
36 Pinch Roller Assy (R) RXA1759
37 Flywheel (R) Assy RXA1760
38 Arm (PLAY) Assy RXA1761
39 Clutch Fast Assy RXA1763
40 Flywheel (F) Assy RXA1764
41 Clutch Play Assy RXA1765
42 Solenoid RXP1022
43 Belt Sub REB1308
44 Belt Main REB1309
45 R/P Head Assy RXA1766
9
CT-R5
10
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