Pioneer CTL-11 Service manual

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RRV2471
STEREO CASSETTE DECK
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
MYXJ AC220-230V NVXJ AC230V
This product is a system(s) component.
This product does not function properly independently ; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.
Please connect it to the POWERED SUBWOOFER S-DV88SW or S-DV77SW, for
adjustment and operation inspection.
Please connect it to the STEREO CD TUNER XC-L11 and the POWER STEREO
AMPLIFIER M-L11, for adjustment and operation inspection.
DVD/CD TUNER XV-DV88 XV-DV77 RRV2480 SPEAKER SYSTEM ––– S-DV77 RRV2473 SATELLITE SPEAKER S-DV88ST S-DV77ST RRV2486, RRV2473 POWERED SUBWOOFER S-DV88SW S-DV77SW RRV2474, RRV2473 STEREO CD TUNER XC-L11 RRV2470 STEREO POWER AMPLIFIER M-L11 RRV2479 MINIDISC RECORDER MJ-L11 RRV2472 System option STEREO CASSETTE DECK CT-L11 RRV2471 This manual.
Model
CT-L11
Component Model Service manual Remarks
Power Requirement Remarks
ORDER NO.
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2001
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8 14 20 23
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISASSEMBLY
7.1.2 POWER ON SEQUENCE
7.2 PARTS
7.2.1 IC
8. PANEL FACILITIES AND SPECIFICATIONS
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T–ZZR JUNE 2001 Printed in Japan
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28 28 28 30 31 31 32
CT-L11
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Leakage current tester
Test all exposed metal surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
CT-L11
(1) PACKING PARTS LIST
Mark No. Description Part No.
1 Power Cord
NSP 2 Warranty Card ARY7022
NSP
3 Operating Instructions 4 • • • • 5 Operating Instructions
6 Polyethylene Bag Z21–038
(0.03 × 230 × 340) 7 Pad Front AHA7340 8 Pad Rear AHA7341 9 Packing Case
10 Sheet (750 × 600 × 0.5) Z23–007
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
2
3
5
CT-L11
7
8
FRONT
12
1
6
11
10
9
11 Spacer N2001 12 Polyethylene Bag
(0.05 × 115 × 270)
See Contrast table (2) See Contrast table (2)
(2) CONTRAST TABLE
CT-L11/MYXJ and NVXJ are constructed the same except for the following:
Mark
No.
1 Power Cord ADG1154 ADG1156 3 Operating Instructions ARE7279 Not used
5 Operating Instructions (English) Not used ARB7244 9 Packing Case AHD8000 AHD7999
11 Spacer N2001 Not used AHB7056 12 Polyethylene Bag Not used Z21-013
Symbol and Description
MYXJ type NVXJ type
(Swedish/Dutch/Portuguese/Spanish /French/English/Italian/German)
Part No.
Remarks
3
CT-L11
2.2 EXTERIOR
12
25
25
23
20
32
Refer to "2.3 DECK MECHANISM UNIT"
34
38
28
18
14
34
30
D
5
21
27
34
F
25
16
22
6
31
E
22
37
37
33
7
20
29
35
3
A
24
37
A
D
F
9
F
37
B
34
19
D
4
E
34
1
C
E
B
C
C
40
21
B
17
15
A
34
H
G
41
8
37
34
34
2
40
H
G
11
36
36
13
39
10
13
26
4
(1) EXTERIOR PARTS LIST
CT-L11
Mark No. Description Part No.
1 MAIN ASSY AWU7848 2 SIDE ASSY AWU7849 3 PRI ASSY AWU7850 4 TRADE ASSY AWU7851 5 KEY L ASSY AWU7852
6 KEY R ASSY AWU7853 7 16P FFC/60V(J2701) ADD7323 8 Cord With Plug(J2001) ADE7081
NSP 10 Bottom Plate ANF7027
NSP 15 Top Plate ANF7028
19 Power Transformer ATT7074
24 Fuse (FU2001:T250mA/250) REK1016
9 Deck Mechanism Unit TN-708CR-142R
11 Sub Chassis AND7040 12 TC Spring ABH7190 13 Leg AEB7090 14 TC Flap Holder AMR7315
16 TC Flap AAK7759 17 Rear Panel 18 Bonnet ANE7270
20 Sensor Plate ANG7360 21 Side Line AAP7088
22 Illuminate Lens AAK7896 23 Sub Panel TC Assy AXG7109
25 Cussion AEB7230 26 Bottom Base AMA7026
27 Top Panel 2 AMB7756 28 Top Panel 1 AMB7781 29 Lead Barrier AEC7361 30 Button L Assy AXG7110
See Contrast table (2)
Mark No. Description Part No.
31 Button R Assy AXG7111 32 Sensor Button L AAD7622 33 Sensor Button R AAD7623 34 Screw BPZ30P080FZK 35 Screw PBZ40P060FMC
36 Screw PMZ30P030FMC 37 Screw BBZ30P060FMC
38 Spacer AEC1065 NSP 39 PCB Holder PNW1706 NSP 40 PCB Spacer AEC7156
41 Screw VBZ30P080FZK
(2) CONTRAST TABLE
CT-L11/MYXJ and NVXJ are constructed the same except for the following:
Mark
No.
17 Rear Panel ANC8004 ANC8021
Symbol and Description
MYXJ type NVXJ type
Part No.
Remarks
5
CT-L11
2.3 DECK MECHANISM UNIT
29
30
28
36
20
4
42
21
43
49
2
26
14
50
11
27
49
46
16
38
35
26
27
49
2
34
44
42
33
37
15
50
11
49
46
6
3
48
12
25
5
24
45
40
13
17
22
23
8
9
10
47
18
7
32
19
1
31
39
41
6
÷ DECK MECHANISM UNIT PARTS LIST
Mark No. Description Part No.
1 PK Collar Screw A 18211223 2 Reel Cap 19500822 3 Middle Pulley 19501002 4 Wire Clumper 19501403 5 PEAR PWB (P) ASS'Y 1970-16-310
6 Chassis Rivet Assy 197001508 7 Main Plate 19700201 8 B Gear 19700202 9 C Gear 19700203
10 D Gear 19700204 11 P. G Plate 19700206
12 Guide BKT 19700207 13 P Gear W 19700212 14 REC Sensor F 19700213 15 REC Sensor R 19700214
16 CR Detective Plate H 19700215 17 Head Panel Assy 197003303 18 O.P Plate Assy 197004301 19 S.B Plate Rivet Assy 197004502 20 EJECT Lever Rivet Assy 197004504
CT-L11
21 O.P Plate Holder 197004707 22 FR Plate 19700601 23 FR Gear 19700602 24 Pinch Roller ARM (F) 197007303 25 Pinch Roller ARM (R) 197007304
26 Reel Wing Spring 19700812 27 Reel Assy (K) 197008302 28 SUB MOTOR ASS'Y 197009301 29 M Connector Assy 19701002 30 MAIN MOTOR ASSY(P) 197010303
31 Main Belt (G) 19701106 32 FL Capstan Assy 197011301 33 Case Lifter B 19701201 34 Pack Slider 19701203 35 P.S Actuator Plate 19701204
36 Cushion Rubber 19701206 37 Cassette Case R 19701216 38 P.S Spring (P) 19701219 39 REEL PWB ASSY 197013312 40 RPE AC-5544BM-5949 62010502
41 Camera Screw 2.0x2.5 9C0420253 42 Camera Screw 2.0x3.0 9C0420303 43 Tams Screw 2.0x3.0 9P0220031 44 Tams Tapping Screw 9P12-20-051 45 Screw 2.6x4.0 9P1420042
46 P. Washer 2.1x3.5x0.2 9W0120050 47 P. Washer 2.1x3.5x0.35 9W0135010 48 P. Washer 0.85x2.8x0.2 9W0225010 49 P. Washer 1.55x3.5x0.5 9W0250040 50 Hlw Washer 2.1x4.0x0.2 9W0635020
7
1
23
CT-L11
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM and OVERALL SCHEMATIC DIAGRAM
4
A
SIDE ASSY
A
: AWU7849
2
1
3
Q2305
2SK373
D
D
IC2441(1/2) BA4558F
BIAS OSC
2SC2412K
Q2301
2SK373
Q2303
2SK373
REC/PB
HEAD
B
ERACE
HEAD
DECK
GNDB
Q2826
2SD211K
Q2825
2SD2114K
#
GNDB
ATX7006
5 4
6
L2801
MECHANISM
S
S
G
G
REC EQ
Q2801
2SC2412K
Q2802
PB AMP
-76dBv
AMP
V-6B
GNDA
2SC2412K
5
6
BIAS
V+6A
IC2301(1/2) BA4558F
8
8
7
EQ
EQ
REC MUTE
GNDA
#
V+6B
Q2805
2SA1037
Q2806
DTC124EK
Q2803
Q2309
DTC114TK
Q2405
2SD2114K
Q2830
DTA124EK
Q2353
DTA114EK
PB LEVEL ADJ.
VR2301
VCP1154
4.7K-B
REC LEVEL ADJ.
RECMUTE
V+6A
XCrO2
BIAS
GNDA
V+6A
VR2401
VCP1156
10K-B
GNDA
RECMUTE
PB IN R
GNDA
REC OUT
R
GNDA
PB IN L
14
3
ACC
2
HA12136AF
DOLBY-B NR
9
4
8
Q2202
DTA124EK
IC2201
REC/PB
12
-32.2dBv
LINE
OUT L
V+6A
V-6A
11
6
16
5
PB/XREC
RECMUTE
Q2354
DTA124EK
UNIT
TN-708CR-142R
CN2556
MAIN ASSY : AWU7848
GNDC
C
SENSEt
Q2701
DTC143EK
V+5U
SENSEs
Q2702
DTC143EK
GNDD
V+6M
Q2751
2SB1425
ADD7323
V-6M
V+5U
GNDD
LOADING
V+5U
MECHA
CONT
XMOTOR
V+6A
X2501
VSS1045
6MHz
FWD/REV
CrO2(SW)
XREC-R
XMOTOR
SENSE1
MODE
SENSE2
XREC-F
LOAD1 LOAD2
10 11 47 23 17
25
20 19
22
3
40 41
REC
MUTE
IC2501
PDC081A
µ-COM
44
V+6A
15
MS
43
PB/XREC
XCrO2
45
Q2355
DTA124EK
BIAS
46
GNDC
DOL ON/OFF
39
GNDC
PBMUTE
37
DCLK DCLK
36
DREQ DREQ
38
SCLK
4
SDATA
28
DDATA
34
XRESET
5
LED REC
32
LEDRVSM
31
KEY
13
Q2552
DTA124EK
1
GNDC
V+9
V-6A
BLUELED
Q2154
DTC124EK
Q2531
DTC143EK
PBMUTE
SCLK SDATA DDATA
+
GNDC
V+5
D
8
1234
5
678
CT-L11
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
IC2121(1/2) BA4558F
ALC
2SC2412K
Q2123
2SC2412K
GNDA
+
+
5
6
V+6A
MAIN ASSY : AWU7848
V+6A 8
7
4
V-6A
F2101
RTF1209Q2121
MPX
MPX
3
2
36
IC2121(2/2) BA4558F
1
MS
PB Lch
MS
REC L ch
S. DATA
S. CLK
D. REQ D. CLK
D. DATA
GND PB
PB L ch
PB MUTE
REC L ch
Q2153
2SD2144k
PB MUTE
V+12V
:PLAYBACK SIGNAL ROUTE :RECRDING SIGNAL ROUTE
CN2555
PROTECT
GNDA
GNDRY V+12RY
GNDRY
A
B
TO MJ(MJ-L11) or CD TUNER(XC-L11)
V+6
GNDC
GNDM
GNDB
CHASSIS
GND
V-6 V-6M
V+6M
IC2013
NJM7806FA
INOUT
IC2014
NJM7906A
AC IN AC CORD
INOUT
F
PRI ASSY :AWU7850
D
KEYL ASSY :AWU7852
C
TRADE ASSY
E
:AWU7851
V+5
CN2553
GNDC
J2902
J2554
J2581
STOP
PLAY
FWD/REV
D
OPEN/
CLOSE
KEYR ASSY
C
:AWU7853
9
5
6
7
8
1
23
CT-L11
3.2 SIDE, MAIN (1/2), KEYR and KEYL ASSYS
SIDE ASSY (AWU7849)
A
A
DECK MECHANISM UNIT (TN-708CR-142R)
B
4
C
D
10
A
1234
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