Pinnacle Products International PT-36-BDF, PT-42-BDF, BCB-48-BDF, BCB-36-BDF, BCB-42-BDF User Manual

User’s Manual and

Portable

Operating Instructions

Air Circulator

Model #s:

BCB-36-BDF, PT-36-BDF, BCB-42-BDF, PT-42-BDF

BCB-48-BDF, PT-48-BDF

Table of Contents

Safety Information............................................2

Installation.........................................3

Wiring Diagram.................................................3

Maintenance and Storage...............................3

Belt Maintenance..............................................3

Exploded View..................................................4

Replacement Parts List....................................4

Troubleshooting................................................5

Warranty ..........................................................6

CONSUMER: Retain this manual for future reference.
Please note the serial number of your fan, and write it on the back of this User’s Manual for future reference.

Your serial number is located inside the rear guard. This product protected under U.S. Patent # 7,413,199

Pinnacle Products International, Inc. 668 Stony Hill Road #302 Yardley, PA 19067 USA

Phone: [phone] Fax: [phone] Web: www.pinnacleint.com Email: [e-mail]

IMPORTANT: Read and understand all of the directions

in this manual before assembling, starting or servicing
the fan. Improper use of this fan can cause serious
injury. Keep this manual for future reference.

This product meets and exceeds the requirements of
OSHA 1910.212(a)(5), the standard which regulates elec­tric fan blade safety, and is certified under UL# E234000,
established and made effective April 10, 2003, and updat­ed March 23, 2005, by Underwriters Laboratories, Inc.

Model HP

36”
42”
48”

1/3 HP 530 445 10,200 7,300

1/2 HP 460 385 13,300 9,500

1 HP 430 350 17,200 10,600

RPM CFM

HIGH LOW HIGH LOW

90-045-0065

NEVER LEAVE A FAN

OPERATING UNATTENDED

Portable

Air Circulator

IMPORTANT: READ ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY,
SERVICE OR USE OF THIS FAN. FAILURE TO COMPLY WITH THESE
INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY AND / OR
PROPERTY DAMAGE.

Safety Information

WARNING

1. This unit is designed for indoor use only. Do not expose to elements or allow to become wet.

2. To guard against electric shock while operating, do not allow fan to come in contact with other
grounded objects such as pipes, radiators, etc.

3. To reduce the risk of electrical shock, do not use with any solid state speed control device.

4. Do not use to exhaust hazardous chemicals or use near any flammable liquids or gases as
sparks from motor may ignite fumes.

5. Turn off, unplug unit, and wait for fan to stop before moving, storing, and / or changing operating
locations.

6. Operate only on 115 volt 60 Hz (cycle) current with a minimum of a 15 amp circuit.

7. Before operating always check fan for loose or damaged parts. Inspect power cord for any dam­age. Never use fan if any parts are damaged or missing. Never use fan without safety guards
attached.

8. When used with an extension cord, use only cord of proper size (Amp rating), UL listed, and with
receptacle to accept three prong grounded plug furnished on the fan’s power cord. Always keep
power cord and extension cords away from heat, oil, and sharp edges. Inspect cords periodically
and replace if damaged.

9. Disconnect fan from power source when not in use, before servicing and when cleaning or
repairing.

10. Repair of this appliance should be done by a qualified electrician.

11. In case of power failure, turn fan off at switch to prevent unexpected restarting and component
damage.

12. Keep children away from fan at all times.

Page 2 Pinnacle Products International, Inc. Portable Air Circulator User’s Manual

NEVER LEAVE A FAN

OPERATING UNATTENDED

Portable

Air Circulator

Installation

Simply locate fan in safe, desired position on level ground,
and connect to approved power source.

Operation

This fan is equipped with a 2-speed control switch.

TO START FAN:

1. Be sure the Power Switch is in the middle (OFF)
position.

2. Connect to an approved power source.

3. Make sure area is clear from all obstructions.

4. Push Power Switch to the LOW position and allow to
operate for 10 seconds.

5. Once 10 seconds have passed, you may now push the
Power Switch to the HIGH position.

TO TURN OFF FAN:

1 To turn off the fan, simply return Power Switch to the

middle (OFF) position.

Belt Replacement (Continued)

figure 1

NOTE: For longer parts life, after 10 hours of continu-

ous operation, turn fan off for 15 minutes to allow
motor and fan belt to cool.

Maintenance and Storage

1. Inspect your fan before each use. Check all wires and
extension cords, following the procedure outlined on
Page 2 (Safety Information).

2. After use, always be sure fan’s Power Switch is in the
OFF position before unplugging. Use cord wrap (see
page 4) to keep cord off the ground when transporting
fan.

Belt Tightening / Replacement

1. Remove screws from Rear Guard and tilt wheel
(figure 1).

2. Loosen motor nuts, and motor safeguards (located
above and below motor).

3. Remove belt to replace, or adjust motor to tighten belt
(figure 2).

figure 2

Wiring Diagram

Pinnacle Products International, Inc. Portable Air Circulator User’s Manual Page 3

NEVER LEAVE A FAN

OPERATING UNATTENDED

Exploded View

Portable

Air Circulator

9

14 20

19

15

7

2

6

16

17

21

Replacement Parts

Item # Description 36-BDF Series 42-BDF Series 48-BDF Series

1 Front Guard 90-032-0040 90-032-0050 90-032-0500
2 Rear Guard 90-032-0400 90-032-0450 90-032-0550
3 Fan Blade Assembly 90-003-1000 90-003-2000 90-003-5200
4 Motor 90-030-0700 90-030-0800 90-030-0900
5 Leg 90-002-0475 90-002-0475 90-002-0450
6 Pneumatic Wheel 90-008-0300 90-008-0200 90-008-0200
7 Belt 90-037-0400 90-037-0450 90-037-0450
8 Power Switch 90-025-0100 90-025-0100 90-025-0110

9 Power Cord 90-026-0050 90-026-0100 90-026-0100
10 Capacitor Assembly 90-004-1000 90-004-1000 90-004-2400
11 Handle / Cord Wrap 90-006-0100 90-006-0100 90-006-0100
12 Frame (PT / BCB) 90-001-1100 / 1130 90-001-1110 / 1140 90-001-1120 / 1150
13 Wheel Axle 90-008-0470 90-008-0480 90-008-0480
14 Fan Pulley 90-034-0300 90-034-0350 90-034-0350
15 Motor Pulley 90-035-0300 90-035-0300 90-035-0300
16 Mount Bar 90-009-0260 90-009-0270 90-009-0280
17 Bearing Housing 90-013-0200 90-013-0200 90-013-0105
18 Power Switch Holder 90-016-0100 90-016-0100 90-016-0100
19 Fan Shaft 90-003-0660 90-003-0660 90-003-0670
20 Bearing 90-040-0100 90-040-0100 90-040-0100

Hardware for Front

21

and Rear Guards

90-066-0003 90-066-0003 90-066-0003

12

5

Exploded View of Fan

11

8

13

Models:

18

10

4

3

1

Page 4 Pinnacle Products International, Inc. Portable Air Circulator User’s Manual

NEVER LEAVE A FAN

OPERATING UNATTENDED

Portable

Air Circulator

Capacitor Assembly

Troubleshooting Guide

Problem Possible Cause Corrective Action

Fan does not operate

Reduced Air Flow

Excess Noise (vibration,
slapping, squealing)

1. No power

2. Bad switch

3. Motor is humming

1. Loose pulleys or fan blade

2. Loose or worn belt

3. Motor is humming

1. Fan is not on level ground

Fan Shaft Assembly

Inspect Power Cord for damage. Be sure

unit is plugged in and turned on.

Replace Power Switch (Note: To prolong

life of Power Switch, it is recommended
that the fan is first operated in LOW for 5­10 seconds before switching to HIGH).

Capacitor is damaged or belt is too tight.

Replace Capacitor or loosen belt.

Tighten motor pulley Hex Screw.

See page 3 for belt tightening instructions.

Capacitor is damaged or belt is too tight..

Replace Capacitor or loosen belt.

Turn off fan, and relocate unit to smooth

level surface.

Tighten Hex screw to tighten Motor Pulley.

2. Loose pulley or belt

3. Motor bolts are not secure

4. Defective fan bearings

Pinnacle Products International, Inc. reserves the right to make any changes in materials, specifications, prices or

design without notice. Pinnacle Products International, Inc. may also discontinue items at any time.

Specifications subject to change without notice

Pinnacle Products International, Inc. Portable Air Circulator User’s Manual

See page 3 for for belt tightening instruc­tions.

Tighten Motor Safeguard bolts and 4 motor

bolts.

Replace Fan Bearings.

Page 5

NEVER LEAVE A FAN

OPERATING UNATTENDED

Portable

Air Circulator

1 YEAR LIMITED WARRANTY

PINNACLE PRODUCTS INTERNATIONAL, INC. WARRANTS

THIS PRODUCT TO THE ORIGINAL RETAIL PURCHASER
ONLY, TO BE FREE FROM DEFECTS IN MATERIAL AND
WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR FROM
THE DATE OF INITIAL PURCHASE. THIS PRODUCT MUST BE
PROPERLY INSTALLED, MAINTAINED AND OPERATED IN
ACCORDANCE WITH THE INSTRUCTIONS PROVIDED.

PINNACLE PRODUCTS INTERNATIONAL, INC. REQUIRES
REASONABLE PROOF OF YOUR DATE OF PURCHASE FROM
AN AUTHORIZED RETAILER OR DISTRIBUTOR. THEREFORE,
YOU SHOULD KEEP YOUR SALES SLIP, INVOICE, OR CAN­CELLED CHECK FROM THE ORIGINAL PURCHASE. THIS
LIMITED WARRANTY SHALL BE LIMITED TO THE REPAIR OR
REPLACEMENT OF PARTS, WHICH PROVE DEFECTIVE
UNDER NORMAL USE AND SERVICE WITHIN THE WARRAN­TY PERIOD, AND WHICH PINNACLE PRODUCTS
INTERNATIONAL, INC. SHALL DETERMINE AT ITS REASON­ABLE DISCRETION.

THIS WARRANTY DOES NOT APPLY TO PRODUCTS PUR­CHASED FOR RENTAL USE.

THIS LIMITED WARRANTY DOES NOT COVER REPLACE­MENT OF BELTS OR TIGHTENING OF BELTS, OR ANY FAIL­URES OR OPERATING DIFFICULTIES DUE TO NORMAL
WEAR AND TEAR, ACCIDENT, ABUSE, MISUSE, ALTERATION,
MISAPPLICATION, IMPROPER INSTALLATION OR IMPROPER
MAINTENANCE AND SERVICE BY YOU OR ANY THIRD
PARTY. FAILURE TO PERFORM NORMAL AND ROUTINE
MAINTENANCE ON THE FAN, SHIPPING DAMAGE, DAMAGE
RELATED TO INSECTS, BIRDS, OR ANIMALS OF ANY KIND,
AND DAMAGE DUE TO WEATHER CONDITIONS ARE ALSO
NOT COVERED. IN ADDITION, THE LIMITED WARRANTY
DOES NOT COVER DAMAGE TO THE FINISH, SUCH AS
SCRATCHES, DENTS, DISCOLORATION, RUST OR OTHER
WEATHER DAMAGE, AFTER PURCHASE.
ALL TRANSPORTATION COSTS FOR THE RETURN OF THE
DAMAGED PRODUCT OR PARTS WILL BE THE RESPONSI­BILITY OF THE PURCHASER. UPON RECEIPT OF DAMAGED
ITEM, PINNACLE PRODUCTS INTERNATIONAL, INC. WILL
EXAMINE THE ITEM AND DETERMINE IF DEFECTIVE.

PINNACLE PRODUCTS INTERNATIONAL, INC. WILL REPAIR
OR REPLACE AND RETURN THE ITEM, FREIGHT PRE-PAID.
IF PINNACLE PRODUCTS INTERNATIONAL, INC. FINDS THE
ITEM TO BE IN NORMAL OPERATING CONDITION, OR NOT
DEFECTIVE, THE ITEM WILL BE RETURNED FREIGHT COL­LECT.

THIS LIMITED WARRANTY IS IN
EXPRESS WARRANTIES. PINNACLE PRODUCTS
INTERNATIONAL, INC. DISCLAIMS ALL WARRANTIES FOR
PRODUCTS THAT ARE PURCHASED FROM SELLERS OTHER
THAN AUTHORIZED RETAILERS OR DISTRIBUTORS.

AFTER THE PERIOD OF THE ONE (1) YEAR LIMITED WAR­RANTY EXPIRES, PINNACLE PRODUCTS INTERNATIONAL,
INC. DISCLAIMS ANY AND ALL IMPLIED WARRANTIES,
INCLUDING WITHOUT LIMITATION THE IMPLIED WAR­RANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR­TICULAR APPLICATION. FURTHER, PINNACLE PRODUCTS
INTERNATIONAL, INC. SHALL HAVE NO LIABILITY WHATSO­EVER TO PURCHASER OR ANY THIRD PARTY FOR ANY
SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSE­QUENTIAL DAMAGES. PINNACLE PRODUCTS
INTERNATIONAL, INC. ASSUMES NO RESPONSIBILITY FOR
ANY DEFECTS CAUSED BY THIRD PARTIES. THIS LIMITED
WARRANTY GIVES THE PURCHASER SPECIFIC LEGAL
RIGHTS; A PURCHASER MAY HAVE OTHER RIGHTS
DEPENDING UPON WHERE HE OR SHE LIVES. SOME
STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION
OF SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES,
OR LIMITATIONS ON HOW LONG A WARRANTY LASTS, SO
THE ABOVE EXCLUSION AND LIMITATIONS MAY NOT APPLY
TO YOU.

PINNACLE PRODUCTS INTERNATIONAL, INC. DOES NOT
AUTHORIZE ANY PERSON OR COMPANY TO ASSUME FOR
IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION
WITH THE SALE, INSTALLATION, USE, REMOVAL, RETURN,
OR REPLACEMENT OF ITS EQUIPMENT, AND NO SUCH
REPRESENTATIONS ARE BINDING ON PINNACLE

PRODUCTS INTERNATIONAL, INC.

LIEU OF ALL OTHER

ALWAYS BE SURE TO SPECIFY MODEL NUMBER AND SERIAL NUMBER WHEN MAKING ANY CLAIM
WITH PINNACLE PRODUCTS INTERNATIONAL, INC. FOR YOUR CONVENIENCE USE THE SPACE
PROVIDED BELOW TO LIST THIS INFORMATION:

Model #: ____________________ Serial #: ______________________

Date of Purchase: _________________

Pinnacle Products International, Inc. Portable Air Circulator User’s Manual