Pinnacle International Protemp PT-175T-KFA, Protemp PT-45-KFA, Protemp PT-70T-KFA, Protemp PT-125T-KFA, Protemp PT-215T-KFA User's Manual And Operating Instructions

User’s Manual and

Kerosene

Operating Instructions

Forced Air Heaters

Model #s: PT-45-KFA, PT-70T-KFA,

PT-125T-KFA, PT-175T-KFA, PT-215T-KFA

CONSUMER: Retain this manual for future reference.

IMPORTANT: Read and understand all of the directions in this manual before assembling,

starting, or servicing the heater. Improper use of this heater can cause serious injury. Keep this
manual for future reference.

DANGER

Be sure to comply with the instructions and warnings provided with this heater, or death,
serious bodily injury and property loss, damage from the hazards of fire, explosion, burn,
asphyxiation, and carbon monoxide poisoning can result.
Only persons who can follow and understand these instructions should use or service this
heater. If you need heater information such as an instruction manual, labels, etcetera, contact
the manufacturer.

DANGER

Pinnacle Products International, Inc. 668 Stony Hill Road #302 Yardley, PA 19067 USA

Phone: [phone] Fax: [phone] Web: www.pinnacleint.com Email: [e-mail]

GENERAL HAZARD WARNING:

Not for use in residential living areas or in non-adequately ventilated enclosed
spaces.

701000103-10

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Kerosene

Forced Air Heaters

Table of Contents

Safety Information ............................................... 2-3

Features .................................................................. 3

Specifications .......................................................... 4

Unpacking ............................................................... 5

Assembly.............................................................. 5-6

Operation ............................................................. 6-8

Fuels ................................................................. 6

Theory of Operation.......................................... 7

Ventilation.......................................................... 7

Long Term Storage............................................ 8

Maintenance....................................................... 9-11

Exploded Parts Drawing........................................ 12

Replacement Part Listing ..................................... 13

Wiring Diagrams.................................................... 14

Troubleshooting..................................................... 15

Warranty .................................................. Back Page

WARNING

materials, paper or cardboard, a safe distance away from the
heater as recommended by these instructions. Never use the
heater in spaces which contain products such as gasoline,
solvents, paint thinners, dust particles, volatile or airborne com­bustibles, or any unknown chemicals. This is an unvented
portable heater. It uses air (oxygen) from the area in which it is
used. Adequate combustion and ventilation air must be
provided. Refer to VENTILATION on Page 7.

WARNING

safety and operating instruction. Failure to comply with the
precautions and instructions provided with this heater can result
in death, serious bodily injury, property loss or damage from the
hazards of fire, soot production, explosion, burns, asphyxiation
or carbon monoxide poisoning. Only persons who can read and
understand these instructions should use or service this heater.

Not for use in homes or recreational vehicles.

Fire, burn, inhalation, and explosion hazard.
Keep combustibles, such as building

Do not operate this heater until you have
read, and thoroughly understand these

California Residents: Combustion by-products pro-

duced when using this product contain carbon monoxide, a
chemical known to the state of California to cause cancer and
birth defects (or other reproductive harm).

Massachusetts Residents: Massachusetts state law

prohibits the use of this heater in any building which is used in
whole or in part for human habitation. Use of this heating device
in Massachusetts requires local fire department permit (M.G.L.C.
148, Section 10A).

New York City Residents: The New York City Fire

Code prohibits the storage, handling and use of kerosene
fueled heaetrs for space heating. Any person violating
that provision may be punished by a fine up to $10,000
and a term of imprisonment up to 6 months.

Safety Information

DANGER

result in death or serious injury.

WARNING

COULD result in death or serious injury.

CAUTION

result in minor or moderate injury.

This is a kerosene, direct-fired, forced air heater. It is primarily
intended for use for temporary heating of buildings under
construction, alteration or repair. Direct-fired means that all of the
combustion products of the heater enter the heated space. This
appliance is rated at 98% combustion efficiency, but does produce
small amounts of carbon monoxide. Carbon monoxide is toxic.

DANGER

Humans can tolerate small amounts of carbon monoxide, and
precautions should be taken to provide proper ventilation. Failure
to provide proper ventilation according to this manual can result in
death. Early signs of carbon monoxide poisoning resemble the flu.
Symptoms of improper ventilation are:

headache * dizziness * burning of the nose and eyes

*

For optimal performance of this heater, it is strongly suggested
that 1-K kero sene be used. 1-K kerosene has been refined to
virtually eliminate contami nants, such as sulfur, which can cause a
rotten egg odor during the operation of the heater. However, #1 or
#2 fuel oil (diesel fuel) may also be used if 1-K kero sene is not
available. Be advised that these fuels do not burn as clean as 1-K
kerosene, and care should be taken to provide more fresh air
ventilation to accommodate any added contaminants that may be
added to the heated space. Use of #1 or #2 fuel oil may result in
more periodic maintenance.

*

WARNING

- Use this heater only in well ventilated areas! Provide at least a
three square foot (2,800 sq cm) opening of outside air for every
100,000 BTU/hr of heater rating.

People with breathing problems should consult a physician

-

before using the heater.

-

Carbon Monoxide Poisoning: Early signs of carbon monoxide

poisoning resemble flu-like symptoms such as headaches,
dizziness, and/or nausea. If you have these symptoms, your
heater may not be working properly.

Get fresh air at once! Have the heater serviced. Some people

-

are more affected by carbon monoxide than others. These
include pregnant women, those with heart or lung problems,
anemia, or those under the influence of alcohol, or at high
altitudes.

WARNING

NEVER use fuels such as gasoline, benzene, paint thinners, or

-

other oil compounds in this heater (RISK OF FIRE OR
EXPLOSION).

Indicates an im minen tly hazardous
situation which, if not avoided, WILL

Indicates a poten tially hazardous
situation which, if not avoided,

Indicates a poten tially hazardous
situa tion which, if not avoided, MAY

Carbon Monoxide poisoning may lead to
death!

nausea * dry mouth * sore throat

Risk of indoor air pollution!

Risk of burns / fire / explosion!

Page 2 Pinnacle Products International, Inc. Kerosene User’s Manual

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Kerosene

Forced Air Heaters

Safety Information (Continued)

- NEVER refill the heater’s fuel tank while heater is operating or

still hot. This heater is EXTREMELY HOT while in operation.

- Keep all combustible materials away from this heater.

- NEVER block air inlet (rear) or air outlet (front) of heater.

- NEVER use duct work in front or at rear of heater.

- NEVER move or handle heater while still hot.

- NEVER transport heater with fuel in its tank.

- If equipped with a thermostat, the heater may start at any time.

- ALWAYS locate heater on a stable and level surface.

- ALWAYS keep children and animals away from heater.

- Bulk fuel storage should be a minimum of 25 ft. from heaters,

torches, portable generators, or other sources of ignition. All
fuel storage should be in accordance with federal, state, or
local authorities having jurisdiction.

Features

Hot Air Outlet

Lower Shell

Side Cover
Lamp

Thermostat Knob
(PT-70T-KFA only)

Power/Reset Switch

Upper Shell

Fuel Tank

- Never use this heater in living or sleeping areas.

- NEVER use this heater where flammable vapors may be

present.

WARNING

- Use only the electrical power (voltage and frequency) specified
on the model plate of the heater. Use only a three-prong,
grounded outlet and extension cord.

Risk of electric shock!

- ALWAYS install the heater so that it is not directly exposed to

water spray, rain, dripping water, or wind.

- ALWAYS unplug the heater when not in use.

Minimum clearance from Combustibles:

70k 125k 175k 215k

45k
Top 4 ft. 4 ft. 4 ft. 4 ft. 4 ft.
Sides 4 ft. 4 ft. 4 ft. 4 ft. 4 ft.

Front 8 ft. 8 ft. 8 ft. 8 ft. 8 ft.

Handle

Power Cord

Extension
Cord Wrap

Electric Outlet
(120V 5amp max
non fused)

Fan Guard

Pressure Gauge

Fuel Gauge

Fuel Cap

Figure 1. Features of Models PT-45/70T-KFA

Hot Air Outlet

Lower Shell

Fuel
Gauge

Fuel Cap

Side Cover

Thermostat Knob

Figure 2. Features of Model PT-125T / 175T / 215T-KFA

Pinnacle Products International, Inc. Kerosene User’s Manual Page 3

Front Handle

Upper Shell

Lamp

Extension
Cord Wrap

Digital
Temperature
Display

Pressure
Gauge

Fuel Tank

Drain Plug

Power Cord

Power/Reset Switch

Rear Handle

Fan Guard

Storage Drawer

Electric Outlet
(120V 5amp max
non fused)

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Forced Air Heaters

Kerosene

Specifications

Model # PT-45-KFA PT-70T-KFA PT-125T-KFA PT-175T-KFA PT-215T-KFA

Rating BTU/Hr 45,000 70,000 125,000 175,000 215,000

Fuel Consumption Gal/Hr 0.35 0.53 .95 1.34 1.63

Fuel Tank Capacity

Gallons

Pump Pressure PSI 3.0 4.0 5.0 7.5 9.0

Volt/Hz 120VAC/60 Hz 120VAC/60 Hz 120VAC/60 Hz 120VAC/60 Hz 120VAC/60 Hz

Amps 1.4 1.5 2.3 2.7 2.8

Phase

Size (L x W x H)

Net Weight (Lbs) 28 28 54 61 64

5.0 5.0 10.0 13.0 13.0

Single

30” x 12”

x 15”

Single Single Single Single

30” x 12”

x 15”

39” x 23”

x 26”

43” x 24”

x 26”

Specifications subject to change without notice

43” x 24”

x 26”

H

H

PT-45/70T-KFA

H 15”

L 30”

W 12”

WL

PT-125T-KFA

H 26”

L 39”

W 23”

PT-175T-KFA
PT-215T-KFA

H 26”

LW

Page 4 Pinnacle Products International, Inc. Kerosene User’s Manual

L 43”

W 24”

Figure 3. Product Dimensions

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Kerosene

Forced Air Heaters

Unpacking

Remove the heater and all of the packaging materials from the
shipping carton.
NOTE: Save the box and packaging materials for future storage.

Check the chart below to be sure that you have all of the parts
required to assembly your heater. If you find that any parts are
missing, call 215-891-8460 for assistance in receiving the miss­ing components.

Assembly

PT-45-KFA PT-70T-KFA PT-125T-KFA PT-175T-KFA PT-215T-KFA

Wheel support frame NO NO YES YES YES

Wheel (2 pieces) NO NO YES YES YES

Front and Rear Handle NO NO YES YES YES

Axle NO NO YES YES YES

Top Handle YES YES NO NO NO
Screws & Nuts (A) 8 each NO NO YES YES YES
Screws & Nuts (B) 4 each YES YES NO NO NO

Cotter Pins, Bushings, Washers (L & S) NO NO YES YES YES

Cord Wrap YES YES YES YES YES

Handle

Screws and
Nuts(4 ea.)

Hardware Kit Part#

70-056-0100

(PT-45 / 70T-KFA)

Front Handle

Cord Wraps Wheels

Wheel Caps

Wheel Support Frame

Frame Component Hardware

Washers,

Bushings

(L) and (S)

Figure 4. Hardware Components

Cotter Pins, Screws and Nuts (4
ea.) and Cord Wraps

Hardware Kit Part#:
70-056-0200
(PT-125T/ 175T / 215T-KFA)

Rear Handle

Axle

Figure 5. Frame components, Models PT-125T/175T/215T-KFA

Pinnacle Products International, Inc. Kerosene User’s Manual Page 5

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Kerosene

Forced Air Heaters

Assembly Continued)

MODELS PT-45/70T-KFA ONLY

- Tools required: Medium phillips screw driver.

ASSEMBLING HANDLE

1. Align the holes in the upper housing with the 2 holes in the

handle as shown in Figure 6.

2. Insert and tighten screws securely with screw driver.

Handle

Figure 6. Handle Mounting, Models PT-45/70T-KFA

ASSEMBLING CORDWRAP

1. Insert tabs on cordwrap into slots in shell support, lining up the
holes on the cordwrap with those on the side cover.

2. Insert and tighten screws securely with screw driver.

Screw

ASSEMBLING CORDWRAP

1. Align holes in cordwrap with corresponding holes in front han­dle. Insert screws (B) through holes, attach nuts and tighten
(see Figure 7.).

2. Repeat this process with the rear handle.

CAUTION

Handle

Hot Air
Outlet

Wheel
Support
Frame

Do not operate heater without support
frame fully assembled to tank.

Cord Wraps

Screw

Air Inlet

Fuel Tank
Flange

MODELS PT-125T/175T/215T-KFA ONLY

- Tools required: Medium phillips screw driver, 5/16” open end

or adjustable wrench, needle nose pliers.

ASSEMBLING FRAME AND WHEELS

1. Slide axle through holes in wheel support frame. Slide wheel
bushings and flat washer (A) on to each end of axle.

2. Slide wheels on to each axle, being sure that the valve stem (if
pneumatic) is to the outside (see Figure 7.).

3. Slide flat washers (B) onto axle past the small hole. Insert cot­ter pin in axle hole and bent legs of pin with needle nose pliers
to secure.

4. Snap the wheel caps onto the large washers (B).

5. Place heater on the assembled frame, making sure that the air
inlet end is by the wheels, and the mounting holes on the tank
flange of the heater align with holes in frame.

6. Take the front handle and align the mounting holes with the
corresponding holes in the tank flange/wheel frame. Slide a
screw (A) through the holes and loosely attach a nut. Repeat
for the other 3 holes, then fully tighten all 4 screws and nuts.

7. Repeat this process with the rear handle

NOTE: The front handle is longer than the rear handle.

.

Nut

Thermostat Knob

Cotter Pin

Wheel
Ca

p

Flat Washer (L)

Wheel
(Pneumatic)

Axle

Wheel Tube Valve

Figure 7. Assembly of Models PT-125T/175T/215T-KFA

Operation

KEROSENE (1-K)

For optimal performance of this heater, it is strongly suggested
that 1-K kero sene be used. 1-K kerosene has been refined to vir­tually eliminate contami nants, such as sulfur, which can cause a
rotten egg odor during the operation of the heater. However, #1 or
#2 fuel oil (diesel fuel) may also be used if 1-K kerosene is not
available. Be advised that these fuels do not burn as clean as 1-K
kerosene, and care should be taken to provide more fresh air ven­tilation to accommodate any added contaminants that may be
added to the heated space. Using diesel fuel can cause excess
soot production. DO NOT use any fuel that is not approved
above.

Page 6 Pinnacle Products International, Inc. Kerosene User’s Manual

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Kerosene

Forced Air Heaters

Operation (Continued)

NOTE: Kerosene should only be stored in a blue container that is

clearly marked “kerosene”. Never store kerosene in a red contain­er. Red is associated with gasoline.

- NEVER store kerosene in the living space. Kerosene should be
stored in a well ventilated area outside the living area.

- NEVER use fuel such as gasoline, benzene, alcohol, white gas,
camp stove fuel, paint thinners, or other oil compounds in this
heater (THESE ARE VOLATILE FUELS THAT CAN CAUSE A
FIRE OR EXPLOSION).

- NEVER store kerosene in direct sunlight or near a source of
heat.

- NEVER use kerosene that has been stored from one season to
the next. Kerosene deteriorates over time. OLD KEROSENE
WILL NOT BURN PROPERLY IN THIS HEATER.

- Use 1-K kerosene in this heater. #1 fuel is a suitable substitute.

THEORY OF OPERATION
Fuel System:

operates off of the electric motor. The pump forces air through
the air line connected to the fuel tank, drawing fuel to the nozzle
in the burner head. Air also passes through the nozzle where it
mixes with the fuel and is sprayed into the combustion chamber
in a fine mist.

Quick-Fire Ignition: A transformer sends high voltage to a two

pronged spark plug. The spark ignites the fuel/air mixture as it is
sprayed into the combustion chamber.

Air System: A fan is turned by the heavy duty motor, which

forces air around and into the combustion chamber, where it is
super-heated and forced out the front of the chamber.

This heater is equipped with an air pump that

Electrical System Protection: The heaters’ electrical system

is protected by a circuit breaker that protects the system compo­nents from damage. If the heater fails, check the fuse first, and
replace if necessary.

Flame Sensor: The heater uses a photocell to “see” the flame

in the combustion chamber. Should the flame extinguish, the sen­sor will stop electrical current and the heater will shut off.

FUELING THE HEATER

CAUTION

BE SURE THAT THE HEATER IS ON LEVEL GROUND WHEN
FUELING, AND NEVER OVERFILL THE FUEL TANK.

WARNING

EXPLOSION COULD RESULT.

It is always a good idea to fire the heater outdoors for the fist
time. This will allow any oils used in the manufacturing process to
be burned off in a safe environment. This initial burn should last
at least 10 minutes

NEVER FILL THE FUEL TANK INDOORS.
ALWAYS FILL THE TANK OUTDOORS.

NEVER REFUEL THIS HEATER WHILE IT
IS HOT OR OPERATING. FIRE OR

VENTILATION

Risk of indoor air pollution. Use heater only in well ventilat­ed areas.

Always provide a fresh air opening in the heated space of at
least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr.
of heater output. Provide a larger opening if more heaters are
being used. As an example, an PT-215T-KFA heater will require:

- a two-car garage door open 6 inches, or

- a single car garage open 9 inches, or

- two thirty two inch wide windows open fifteen inches.

Temperature Limit Control: This heater is equipped with a

Temperature Limit Control designed to turn the heater off should the
internal temperature rise to an unsafe level. If this device activates
and turns your heater off, it may require service.

Once the temperature falls below the reset temperature, you will
be able to start your heater.

Model PT-45-KFA does not have a thermostat

WARNING

Figure 8. Theory of Operation

Pinnacle Products International, Inc. Kerosene User’s Manual Page 7

TO START THE HEATER

1. Fill the tank with kerosene until fuel gauge points to “F”.

2. Be sure fuel cap is secure.

3. Plug power cord into three prong, grounded extension cord
and plug extension cord into three prong 120V grounded out­let. The extension cord should be at least six feet long.

- Extension cord wire size requirements are as follows:

- 6 to 10 feet (1.8 to 3 meters), use 18 AWG wire.

- 11 to 100 feet (3.4 to 30.4 meters), use 16 AWG wire.

- 101 to 200 feet (30.8 to 61 meters), use 14 AWG wire.

4. Turn thermostat control knob to desired temperature setting
(70/125/175/215 only). The setting range is from 40°F to 110
F. Push the Power switch to the “ON” position (See figure 9).
The power indicator lamp and room temperature display
(125/175/215 only) will light and the heater will start.

NOTE: The room temperature display (125/175/215 only) will
indicate the following:

- When temperature is less than 0°F, display says “LO”.

°

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Kerosene

Forced Air Heaters

Operation (Continued)

If the heater does not fire, the thermostat may be set too low.
Turn the Control Knob to a higher setting until heater fires. If
the heater still does not start, push Power Switch to “OFF”,
then back to “ON”. If heater still does not fire, see
Troubleshooting Guide on Page 15.

NOTE: The electrical components of this heater are protected by
a fuse mounted in the PC board. If the heater fails to fire, check
this fuse first, and replace if necessary. Also check the power
source to be sure that the proper voltage is being provided to the
heater.

Lamp

Thermostat
Control Knob

Models PT-70T / 125T / 175T / 215T-KFA

Figure 9. Control Panel for all Models

TO STOP THE HEATER

Simply turn the Power switch to “OFF” position and unplug the
Power Cord.

TO RESTART THE HEATER

1. Wait ten seconds after shutting off heater.

2. Turn the Power Switch to “ON” position.

3. Be sure to follow all starting procedure precautions.

Room Temp.
Display(Except
PT-70T-KFA)

Power
Switch

Power Switch

Model PT-45-KFA

Plug Grip

Drain Plug

Figure 11. Drain Plug Removal

LONG TERM STORAGE

Drain Fuel Tank

For models PT-45/70T-KFA, drain fuel through the fuel cap open­ing using an approved siphon. For models PT-125/175/215-KFA,
drain fuel through the Drain Plug at the bottom of the Fuel Tank.

2. To remove the Drain Plug (125/175/215),pull the Plug Grip
downward and remove seal head from drain hole in tank (See
Figure 11).

3. Using a small amount of kerosene, rinse and swirl the
kerosene inside of the Fuel Tank. Empty the tank fully.

4. To replace, push the drain head fully into the drain hole and
secure by pushing the seal cap fully into the head hole (See
Figure 12).

IMPORTANT: Never store leftover kerosene over the summer.
Using old fuel can damage your heater.

Drain Plug

ELECTRICAL OUTLET

WARNING

- Never plug in an appliance with more than a 5 amp rating into
this outlet.

- Always keep outlet covered when not in use.

Shock Hazard!

Storage Drawer (except PT­45 / 70T-KFA)

Electric Outlet (120v 5amp max
non fused)

Figure 10. Electric Outlet Detail

Figure 12. Drain Plug Reinstall

Page 8 Pinnacle Products International, Inc. Kerosene User’s Manual

Fuel Tank

Seal Head

Head Flange

Head
Flange

Cap Flange

Seal Cap

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Kerosene

Forced Air Heaters

Store heater in a dry, well-ventilated area

Be sure that the storage area is free of dust and corrosive
vapors. Repack the heater in the original shipping material. Keep
the Users Manual in an easily accessible place.

Maintenance

WARNING

Use only original equipment replacement parts. The use of alter­nate or third party components can cause unsafe operating con­ditions, and will void your warranty.

We suggest following a maintenance schedule as follows:

FUEL/FUEL TANK:

Flush every 200 hours of operation or as needed. Do not use
water to flush the tank. Use fresh 1-K kerosene only.

AIR FILTERS:

The Air Intake Filter should be replaced or washed with soap and
water and dried thoroughly every 500 hours of operation, or less,
depending on conditions.
The Output and Lint Filters should be replaced every 500 hours
of operation or less, depending on conditions.
NOTE: Use of diesel may require additional maintenance.

Never service heater while it is plugged in
or while hot!

Air Output Filter

NOZZLES:

Nozzles should be cleaned or replaced at least once per heating
season. Contaminated fuel could make this necessary immedi-

.

ately
To clean dirt from nozzle, blow compressed air through nozzle
front. It may be necessary to soak nozzle in clean 1-K kerosene
to help loosen any particles.

Burner Head

Screw

Spark Plug

Ignitor Wire

Fuel Line Hose

Air Line Hose

Burner Head

Intake Filter

Lint Filter

End Filter Cover

Figure 13. Filter Replacement

FAN BLADES:

Blades should be cleaned at least once per heating season,
depending on conditions.
Remove all accumulated dust and dirt with a damp cloth, taking
care not to bend any of the fan blades. Be sure fan blades are
dry before re-starting the heater. For Fan removal, see Figure

14.

Set Screw

Motor Shaft

Fan Blade

Flush

Nozzle

Nozzle Face

Air Line Fitting

Fuel Line Fitting

Figure 15. Nozzle Replacement

NOTE: Use of diesel may require additional maintenance. Using

this heater without proper maintenance or with contaminated or
old fuel may lead to improper combustion and possible soot pro­duction. BE SURE FUEL USED IS APPROVED (see OPERA­TION on page 6).

Figure 14. Fan Replacement

Pinnacle Products International, Inc. Kerosene User’s Manual Page 9

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Maintenance (Continued)

SPARK PLUG:

Clean and re-gap every 600 hours of operation, or replace as
needed.After removing the Spark Plug, clean the terminals with a
wire brush. Re-gap the terminals to 0.140” (3.5mm).

Ignitor Wire

Kerosene

Forced Air Heaters

Spark Plug

Burner Head

Gap

Figure 16. Spark Plug Replacement

PHOTOCELL:

The Photocell should be cleaned at least once per heating sea­son or more depending on conditions.
Use a cotton swap dipped in water or alcohol to clean the lens of
the Photocell. Note the proper Photocell position as noted in
Figure 17 and Figure 18.

Photocell

Photocell
Wire

Circuit Board

PT-70T-KFA only

Figure 18. Photocell Position for PT-45 / 70T-KFA

FUEL FILTER:

The Fuel Filter should be cleaned at least twice per heating sea­son by rinsing it in clean 1-K kerosene. Contaminated fuel could
make this necessary immediately (See Figure 19).

NOTE: To remove the filter from models PT-45 / 70T-KFA, turn
filter 90°clockwise. To remove the filter from models PT-125T /
175T / 215T-KFA, turn filter 90°counter-clockwise.
Use of diesel may require additional maintenance.

Improper
maintenance can lead to poor combustion and soot
production.

Photocell
Lens

Installing Photocell:

1) Incorrect

2) Correct

Figure 17. Photocell Positioning

Page 10 Pinnacle Products International, Inc. Kerosene User’s Manual

Fuel Filter

Side Cover

Power Switch

Photocell Wire

Circuit Board

Screw

Fuel Line

Power Switch Wire

Figure 19. Fuel Filter Replacement

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Maintenance (Continued)

PUMP PRESSURE ADJUSTMENT:

While heater is operating, turn relief valve clockwise to increase,
counterclockwise to decrease (see Figure 20). Use flat blade
screwdriver to turn valve. Correct pump pressure is as follows:

Kerosene

Forced Air Heaters

Model # Pump Pressure

PT-45-KFA 3.0 PSI

PT-70T-KFA 4.0 PSI
PT-125T-KFA 5.0 PSI
PT-175T-KFA 7.5 PSI
PT-215T-KFA 9.0 PSI

Tolerance ± 10%

For best measurement of pressure, test with full tank of
fuel. Optimum pressure occurs when the nose cone is

cherry red and there are no extending flames from the
heater.

Adjusting

Screw

Figure 20. Pump Pressure Adjustment

Pinnacle Products International, Inc. Kerosene User’s Manual Page 11

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Exploded Drawing Part Breakdown

Kerosene

Forced Air Heaters

22

18

19

20

21

14

13

16

23

12

11

47

56

(PT-125 / 175 / 215T-KFA only)

17

15

50

4

41

(PT-125 / 175 / 215T-KFA only)

55
(PT-40 / 70T-KFA only)

48

54

40

63

(PT-125 / 175 / 215T-KFA only)

24

57

10

(PT-125 / 175 /

49

215T-KFA only)

43

51

52

53

44

3

5

25

42

39

8

7

26

27

38

31

28

35

1

2

29

32

33

30

37

36

34

6

45

9

(PT-125 / 175 /
215T-KFA only)

61

(PT-125 / 175 /
215T-KFA only)

(PT-125 / 175 /
215T-KFA only)

58

46

(PT-125 / 175 /
215T-KFA only)

59

(PT-125 / 175 /
215T-KFA only)

Figure 21. Exploded View Models PT-45/70T/125T/175T/215T-KFA

Page 12 Pinnacle Products International, Inc. Kerosene User’s Manual

60

NEVER LEAVE HEATER
UNATTENDED WHILE BURN-

Kerosene

ING OR WHILE CONNECTED

TO A POWER SOURCE

Ref. Part Number for Models:
No. Description PT-45-KFA PT-70T-KFA PT-125T-KFA PT-175T-KFA PT-215T-KFA

1 Fuel Tank Assembly 70-002-0100 70-002-0100 70-002-0200 70-002-0300 70-002-0300
2 Drain Plug – – 70-002-0105 70-002-0105 70-002-0105
3 Fuel Gauge Assembly 70-007-0100 70-007-0100 70-007-0200 70-007-0200 70-007-0200
4 Fuel Filter Assembly 70-003-0100 70-003-0100 70-003-0200 70-003-0200 70-003-0200
5 Fuel Cap 70-006-0100 70-006-0100 70-006-0100 70-006-0100 70-006-0100
6 Power Cord 70-034-0100 70-034-0100 70-034-0200 70-034-0200 70-034-0200
7 Power Switch 70-038-0100 70-038-0100 70-038-0100 70-038-0100 70-038-0100
8 Window Display – – 70-040-0100 70-040-0100 70-040-0100
9 Thermostat Control Knob – 70-031-0100 70-031-0100 70-031-0100 70-031-0100

10 Lower Shell – – – – –

11 Air Line 70-035-0100 70-035-0200 70-035-0300 70-035-0400 70-035-0500
12 Thermostat Limit Control 70-019-0100 70-019-0100 70-019-0100 70-019-0100 70-019-0200
13 Combustion Chamber Assembly 70-011-0100 70-011-0200 70-011-0300 70-011-0400 70-011-0500
14 Photocell Bracket 70-010-0101 70-010-0101 70-010-0101 70-010-0101 70-010-0101
15 Fuel Line 70-036-0100 70-036-0200 70-036-0300 70-036-0400 70-036-0500
16 Photocell Assembly 70-016-0100 70-016-0100 70-016-0100 70-016-0100 70-016-0100
17 Burner Head Assembly 70-014-0100 70-014-0200 70-014-0300 70-014-0400 70-014-0500
18 Nozzle Kit 70-015-0100 70-015-0200 70-015-0300 70-015-0400 70-015-0500
19 Nozzle Seal Washer – – – – –
20 Nozzle Seal Spring – – – – –
21 Nozzle Sleeve – – – – –
22 Burner Head – – – – –
23 Spark Plug Kit 70-052-0100 70-052-0100 70-052-0200 70-052-0200 70-052-0200
24 Motor and Pump Assembly 70-020-0100 70-020-0100 70-020-0300 70-020-0400 70-020-0500
25 Motor – – – – –
26 Pump Body 70-020-0101 70-020-0101 70-020-0101 70-020-0101 70-020-0401
27 Rotor Kit 70-022-0100 70-022-0100 70-022-0100 70-022-0100 70-022-0200
28 Blade – – – – –
29 End Pump Cover 70-020-0102 70-020-0102 70-020-0102 70-020-0102 70-020-0102
30 Filter Kit 70-054-0100 70-054-0100 70-054-0100 70-054-0100 70-054-0100
31 Lint Filter – – – – –
32 Output Filter – – – – –
33 End Filter Cover 70-020-0103 70-020-0103 70-020-0103 70-020-0103 70-020-0103
34 Plug/Pump Adjustment Kit 70-055-0100 70-055-0100 70-055-0100 70-055-0100 70-055-0100
35 Ball – – – – –
36 Spring – – – – –
37 Adjusting Screw – – – – –
38 Nipple 70-014-0104 70-014-0104 70-014-0104 70-014-0104 70-014-0104
39 Capacitor 70-020-0107 70-020-0107 70-020-0201 70-020-0201 70-020-0201
40 Fan Assembly 70-024-0100 70-024-0200 70-024-0300 70-024-0400 70-024-0400
41 Ignitor 70-037-0300 70-037-0300 70-037-0300 70-037-0300 70-037-0300
42 Right Side Cover 70-008-0100 70-008-0200 70-008-0300 70-008-0400 70-008-0450
43 Left Side Cover 70-009-0100 70-009-0100 70-009-0200 70-009-0300 70-009-0300
44 Fan Guard 70-016-0700 70-016-0700 70-016-0200 70-016-0200 70-016-0220
45 Main PCB Assembly 70-027-0100 70-027-0200 70-027-0300 70-027-0300 70-027-0300
46 Fuse 70-027-0101 70-027-0101 70-027-0101 70-027-0101 70-027-0101
47 Clip Nut 70-001-0105 70-001-0105 70-001-0105 70-001-0105 70-001-0105

48 Upper Shell – – – – –

49 Storage Box – – 70-053-0100 70-053-0100
50 Bushing Grommet 70-017-0100 70-017-0100 70-017-0100 70-017-0100 70-017-0100
51 Socket Cover 70-030-0100 70-030-0100 70-030-0100 70-030-0100 70-030-0100
52 Air Pressure Gauge 70-025-0100 70-025-0100 70-025-0100 70-025-0100 70-025-0100
53 Cord Bushing 70-033-0100 70-033-0100 70-033-0200 70-033-0200 70-033-0200
54 Electric Outlet 70-029-0100 70-029-0100 70-029-0100 70-029-0100 70-029-0100
55 Handle 70-001-0103 70-001-0103 – – –
56 Front Handle – – 70-042-0100 70-042-0200 70-042-0200
57 Rear Handle – – 70-043-0100 70-043-0200 70-043-0200
58 Wheel Support Frame – – 70-041-0101 70-041-0201 70-041-0201
59 Wheel Axle – – 70-041-0103 70-041-0203 70-041-0203
60 Wheel (Pneumatic) – – 70-041-0150 70-041-0150 70-041-0150
61 Wheel Cap – – 70-041-0104 70-041-0104 70-041-0104
62 Hardware Kit 70-056-0100 70-056-0100 70-056-0200 70-056-0200 70-056-0200
63 Cord Wrap 70-032-0100 70-032-0100 70-032-0200 70-032-0200 70-032-0200

Forced Air Heaters

70-053-0100

Pinnacle Products International, Inc. Kerosene User’s Manual Page 13

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Wiring Diagrams

Kerosene

Forced Air Heaters

Figure 22 Model PT-45-KFA

Figure 24 Model PT-125T/ 175T/ 215T-KFA

Figure 23 Model PT-70T-KFA

Page 14 Pinnacle Products International, Inc. Kerosene User’s Manual

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Troubleshooting Guide

Problem

Kerosene

Forced Air Heaters

Possible Cause Solution

Heater fires, but Main PCB shuts
heater off after a short period of time.
Lamp is flickering, and LED display
shows “E1”.

Heater will not operate, or motor runs
for short time. Lamp flickers and LED
display shows “E1”.

1. Incorrect pump pressure

2. Dirty Input, Output or Lint Filter

3. Dirty Fuel Filter

4. Nozzle is Dirty

5. Photocell lens is Dirty

6. Photocell not installed properly

7. Photocell Defective

8. Improper electrical connection between
Main PCB and Photocell.

1. No kerosene in fuel tank

2. Incorrect pump pressure

3. Corroded Spark Plug or incorrect plug
gap.

4. Dirty Fuel Filter

5. Dirty Nozzle

6. Moisture in Fuel/Fuel Tank

7. Improper electrical connection between
Transformer and Circuit Board

8. Ignitor Wire not connected to Spark
Plug

9. Defective Ignitor

1. Adjust Pump Pressure (Page 11)

2. Clean/replace Air Filter (Page 9)

3. Clean/replace Fuel Filter (Page 10)

4. Clean/replace Nozzle (Page 9)

5. Clean/replace Photocell (Page 10)

6. Adjust Photocell position (Page 10)

7. Replace Photocell (Page 10)

8. Check wiring connections (See Wiring
Diagrams, Page 14)

1. Fill tank with fresh kerosene

2. Adjust Pump Pressure (Page 11)

3. Clean/replace Spark Plug (Page 10)

4. Clean/replace Fuel Filter (Page 10)

5. Clean/replace Nozzle (Page 9)

6. Rinse out fuel tank with clean fresh
kerosene (Page 9)

7. Inspect all electrical connections. See
Wiring Diagrams (Page 14)

8. Re-attach Ignitor wire to Spark Plug
(Page 9)

9. Replace Ignitor

Fan does not operate when heater is
plugged in and Power Switch is in the
“ON” position. The lamp is flickering or
on and LED Display shows “E1” or
“E2”.

Lamp is flickering, and LED display
shows “E3”

Poor Combustion and / or excess soot
production

Heater does not turn on and the lamp
is not lit

1. Thermostat is set too low (Does not
apply to PT-45-KFA)

2. Broken electrical connection between
Main PCB and motor

1. Thermostat Switch has failed 1. Replace Thermostat Switch. Wiring

1. Dirty Input, Output or Lint Filter

2. Dirty Fuel Filter

3. Poor quality of fuel

4. PSI is too high or too low

1. Temperature limit sensor has
overheated

2. No electrical power

3. Fuse Blown

4. Improper electrical connection between
Temperature Limit Sensor and Circuit
Board

1. Rotate thermostat to a higher setting

2. Inspect all electrical connections. See
Wiring Diagrams (Page 14)

Diagrams (Page 14

1. Clean/replace Air Filter (Page 9)

2. Clean/replace Fuel Filter (Page 10)

3. Be sure fuel is not contaminated or old

4. Use proper pressure (Page 11)

1. Push Power Switch to “OFF” and allow
heater to cool for 10 minutes. Push
Power Switch to back to “ON”

2. Check power cord and extension cord
to insure of proper connection. Test
power supply

3. Check/replace Fuse

4. Inspect all electrical connections. Wiring
Diagrams (Page 14)

)

Pinnacle Products International, Inc. Kerosene User’s Manual Page 15

NEVER LEAVE HEATER
UNATTENDED WHILE BURN­ING OR WHILE CONNECTED

TO A POWER SOURCE

Kerosene

Forced Air Heaters

LIMITED WARRANTY

Pinnacle Products International, Inc. warrants this

heater to the original retail purchaser only, to be free from
defects in material and workmanship for a period of one
(1) year from the date of initial purchase. This product
must be properly installed, maintained and operated in
accordance with the instructions provided.

Pinnacle Products International, Inc. requires reason­able proof of your date of purchase from an authorized
retailer or distributor. Therefore, you should keep your
sales slip, invoice, or cancelled check from the original
purchase. This Limited Warranty shall be limited to the
repair or replacement of parts, which prove defective
under normal use and service within the warranty period,
and which Pinnacle Products International, Inc. shall
determine at its reasonable discretion.

This warranty does not apply to products purchased for
rental use.

This Limited Warranty does not cover any failures or oper­ating difficulties due to normal wear and tear, accident,
abuse, misuse, alteration, misapplication, improper instal­lation or improper maintenance and service by you or any
third party. Failure to perform normal and routine mainte­nance on the heater, shipping damage, damage related to
insects, birds, or animals of any kind, and damage due to
weather conditions are also not covered. In addition, the
Limited Warranty does not cover damage to the finish,
such as scratches, dents, discoloration, rust or other
weather damage, after purchase.

All transportation costs for the return of the damaged
product or parts will be the responsibility of the purchaser.
Upon receipt of damaged item, Pinnacle Products
International, Inc. will examine the item and determine if
defective. Pinnacle Products International, Inc. will
repair or replace and return the item, freight pre-paid. If
Pinnacle Products International, Inc. finds the item to be
in normal operating condition, or not defective, the
item will be returned freight collect.This Limited Warranty
is in lieu of all other express warranties. Pinnacle
Products International, Inc. disclaims all warranties for
products that are
authorized retailers or distributors.

purchased from sellers other than

AFTER THE PERIOD OF THE ONE (1) YEAR EXPRESS
WARRANTY EXPIRES, Pinnacle Products International,
Inc. DISCLAIMS ANY AND ALL IMPLIED WARRANTIES,
INCLUDING WITHOUT LIMITATION THE IMPLIED WAR­RANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR APPLICATION. FURTHER, Pinnacle
Products International, Inc. SHALL HAVE NO LIABILITY
WHATSOEVER TO PURCHASER OR ANY THIRD PARTY
FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL,
OR CONSEQUENTIAL DAMAGES. Pinnacle Products
International, Inc. assumes no responsibility for any
defects caused by third parties. This Limited Warranty
gives the purchaser specific legal rights; a purchaser may
have other rights depending upon where he or she lives.
Some states do not allow the exclusion or limitation of
special, incidental or consequential damages, or limitations
on how long a warranty lasts, so the above exclusion and
limitations may not apply to you.

Pinnacle Products International, Inc. does not authorize
any person or company to assume for it any other
obligation or liability in connection with the sale,
installation, use, removal, return, or replacement of its
equipment, and no such representations are binding on

Pinnacle Products International, Inc.

Always be sure to specify model number and serial
number when making any claim with Pinnacle Products
International, Inc. For your convenience use the space
provided below to list this information:

Model #: ____________________

Serial #: _________________________

Date of Purchase: _________________