Pilgrim Pressure Gauges Process User Manual

Page 1
Duragauge®Pressure Gauge
BULLETIN DU-1
a Halliburton company
PLUS!
NOW WITH
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Features & Benefits
Ashcroft®Duragauge®Pressure Gauge
The Ashcroft®Duragauge®pressure gauge is the finest production gauge on the market for industrial use where pre­cise indications are required. The prod­uct line offers a wide v ariety of case styles, Bourdon tubes and pressure ranges to meet your application needs .
With the component combinations available in the Dur agauge gauge line , over ten million variations are possib le to serve the needs of all types of indus­tries, including process, power , n uclear, aerospace and cryogenics.
The Duragauge gauge offers the same outstanding quality and crafts­manship which have characterized all Ashcroft products since Edward Ashcroft introduced the Bourdon tube pressure gauge to American industry in
1852. It is built for long lif e and sus­tained accuracy under the most adverse operating conditions.
Uncompromising standards have been established for all incoming mate­rials used in Ashcroft products, with dimensional details, material selection and design carefully scrutinized. Tubing used in manufacturing Bourdon tubes must meet stringent standards, more restrictive than ASTM material specifi­cations. Throughout production, quality assurance procedures are adhered to, including assembly inspection, and criti­cal laboratory examination.
Product integrity is assured through continual monitoring of pressure ele­ment quality. Every Bourdon tube sys­tem is subjected to a leak test at a pres­sure above the top of its range . Com­puter programs yield Bourdon tube designs with minimum stresses, assur­ing the long life and sustained accuracy demanded of Ashcroft products.
In the engineering breakdown lab, a variety of tests are run continually on Duragauge Bourdon tube systems, such as pulsation, burst, vibration, wear, and friction tests on movements.
Care and attention are given to ev ery product from its inception to final assembly. The end result- thoroughly engineered instruments that assure the user a product that is precise, depend­able and durable.
Ashcroft has pioneered the field of gauge manufacture in research and product integrity since the Bourdon tube was introduced to American industry . The list of Ashcroft “firsts” in pressure gauge development would fill several
Solid front case design, field convertible to hermetically sealed or liquid filled style
Pressure ranges from vacuum-100,000 psi
Micrometer adjusta pointer
Select from various socket and Bourdon tube materials
CONTENTS
Page 2 & 3 Features and benefits 4 Warranty and movement 5 Other Duragauges 6 & 7 Specification matrix 8 Product selection information 9 Media application table 10 & 11 Range tables 12 Options 13 How to order 14 & 15 Dimensions
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1379 Case style
Available in 41⁄
2˝ 6,˝ and 8
1
⁄
2˝ sizes. The
Ashcroft model 1379 solid front gauge has a black epoxy coated alumin um case with a threaded rein­force polypro­pylene ring. This weather-proof gauge can be converted to liquid filled or hermetically sealed using a conversion kit.
1377 Case style
Designed particularly for flush mounting, the Ashcroft model 1377 is available in 4
1
⁄
2,˝ 6,˝ and 8
1
⁄
2˝ dial
sizes. The hinged steel black wrinkle enamel coated ring makes this gauge well suited for panel board applications.
1279 Case style
The Ashcroft solid front phenolic case 1279 gauge can be converted to hermeti­cally sealed or liquid filled using a conver­sion kit. Availab le in 4
1
⁄
2˝ dial size this
gauge has a threaded rein­forced poly­propylene front ring for easy zero adjustment with a micrometer adjustable pointer.
pages. They include the rotary geared stainless steel movement, the all 316 stainless steel pressure system, the phenolic turret case, numerous other improvements and most recently, the patent pending Duragauge
®
PLUS!
.
Several important variables must be considered when selecting the type of case for the application. A gauge is sub­ject to environmental and atmospheric conditions, and the gauge internals must be protected from these elements. To protect the gauge from environmen­tal and atmospheric conditions, the 1279, 1377 and 1379 Duragauges are
offered with a standard weatherproof type case. A 4
1
⁄
2˝ 1279 and 4
1
⁄
2˝ or 6˝
1379 Duragauge can be ordered dry , hermetically sealed, liquid filled or with
PLUS!
performance.
400 Series stainless steel movement wears better for longer life
Round-Cap-Tip construction lowers stresses for longer life
Exclusive Features!
Teflon-coated pinion for longer life
le
Patented Duratube™ with welded-tube construction controls stresses for longer life
2462 Case style
This high impact resistant polypropylene case gauge and bayonet lock black ring is available with a 6˝ dial. This Duragauge can be stem, surface, or flush mounted and stands up well in most environments.
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Edward Ashcroft introduced the Bourdon tube pressure gauge to American Industry 140 years ago. Since that time, we ha ve developed thou­sands of improvements and ov er a hundred patents furthering the development of Ashcroft pressure instruments. From the v ery beginning, we have maintained our reputation for quality , product performance, and technical innovation that is the envy of all others in the industry. We are confident of our manufacturing processes and the design of our pressure gauge systems. So confident, that we guarantee the Duragauge pressure system to be free of leaks for 10 years when installed and operated with the recommen­dations outlined in ASME B40.1 Of course our standard 1 year warranty on materials, work­manship, and all other parts, is still in effect.
Millions of Ashcroft Duragauge pressure gauges continue to deliver prov en perf ormance in critical process applications throughout the world. You can depend on our commitment to quality – just what you’ve come to e xpect from the leader in pressure technology – the people who design, produce, and sell Ashcroft products. For a copy of our w arranty call or write: Dresser Instrument Division 250 East Main Street Stratford, CT 06614-5145 203-378-8281 Ask for Customer Service.
Warranty & Movement
Ashcroft®Duragauge®Pressure Gauge
The Ashcroft®Stainless Steel Rotary Geared
Teflon
®
S Movement is another “first” in gauge manufacture. It is truly innov ativ e with its thinner plates and segment, elimination of bushings, and low friction Teflon S coating on wearing parts. The shock resistance and stability of the Duragauge movement has been enhanced b y staking the movement top and bottom plates.
A Teflon S coating is applied to the pin­ion gear, pinion shaft, link screws and segment shaft. These critical com­ponents translate the motion of the Bourdon tube tip into the rotating pointer motion. Minimal friction is essential for reduced wear. The coating also serves to protect wear surfaces from outside ambient conditions.
A specially formulated lubricant is applied to all wear points. Wear is further reduced because the moving parts are light weight. The curved tail
segment provides easy calibration by mini-
mizing the effect of the span adjust-
ment on zero.
LINK SCREW
CAPTIVE NUT
SEGMENT SHAFT
TOP PLATE
PINION
SEGMENT
HAIR SPRING
PILLAR
BOTTOMPLATE
LINK
BUSHING
Stainless steel rotary geared Teflon®coated movement
4
Teflon®– DuPont Trademark
Page 5
PLUS!
™
Performance Dura gauge
®
An exclusive, ne w, optional feature provides virtually liquid-filled perfor­mance in a dry gauge.
The Ashcroft
PLUS!
™
feature is a patent-pending design incorporated into the industry-standard Ashcroft pressure gauge.
PLUS!
is available in an y Dura-
gauge case style material or range.
Historically , pulsation and vibr ation have reduced gauge lif e and made gauges difficult to read.
Customers have had no alternative to liquid-filled gauges to solve vibration and pulsation problems, until now!
Advantages V er sus Liquid-Filled Gauges
• Saves mone y
- Lower purchase price versus liquid­filled gauges
- Eliminates costly specialty fills
- Allows easy standardization to reduce mis-applications
• Eliminates possibility of leaks
• Lighter weight . . . easier to handle
• Eliminates liquid-fill lines . . . easier to read
• Easy recalibration
• Wider ambient temperature range than glycerin
• Eliminates disposal and environmen­tal issues
Advantages V er sus Dry Gauges
• Steady pointer . . . same as liquid­filled gauges
• 100% longer life gauges . . . reduces gauge usage 50%!
Other Duragauges
Ashcroft®Duragauge®Pressure Gauge
High Pressure Duragauge
®
The Ashcroft high pressure Dura­gauge has a helical wound Inconel Bourdon tube which is capable of with­standing vibration without a zero shift or change in calibration. Because of the length of the helical tube, stresses are minimized and the tip trav el increased; this permits the use of a low ratio move­ment, which decreases wear from fric­tion and increases gauge life. F or use on high pressure test applications, metal and concrete water cutting equipment, and other high pressure applications.
Features of the gauge include ASME B40.1, grade 2A,
1
⁄
2 of 1% full scale, 6˝
dial, lower or back connection, solid front aluminum case for wall or flush mounting. Inconel 718 Bourdon tube and 316 stainless steel socket is stan­dard. A hermetically sealed, field liquid­fillable case is standard. The Ashcroft high pressure Duragauge is availab le in ranges of 50,000 psi, 80,000 psi, and 100,000 psi with a standard
1
⁄
4˝ high
pressure tubing connection.
Receiver Duragauge
®
Used in conjunction with pneumatic transmitters, Ashcroft receiver gauges indicate pressure, temperature, flow, or any information that can be transmitted by proportional variations in air pressure.
For information concerning other receiv­er gauges offered, consult Customer Service, Stratford, Connecticut.
Liquid-Filled Duragauge
®
Liquid-filled Duragauges have tr adi­tionally been used in applications where there is excessive vibration and pulsa ­tion. Vibration can cause rapid move­ment resulting in loss of accuracy and possibly complete destruction of the gearing. Pulsation can generate mil­lions of pressure cycles causing Bour­don tube fatigue and reduced service life. The field conversion kit contains an Ashcroft patented elastomeric back which provides compensation for ambi­ent temperature variation while provid­ing all the features of a blo w-out bac k.
The sealed case completely excludes dusty or corrosive environmental condi­tions. Since vibration and pulsation fre­quently occur together, all liquid filled Duragauges are fitted with a throttle plug screwed into the sock et. This can easily be removed or changed f or vis­cous or particulate containing media. Seven sizes are a vailable from .006 to .070 diameter.
5
PLUS!
Performance
Page 6
Specification Matrix
Ashcroft®Duragauge
®
Pressure Gauges
6
Specifications Code Type 1279 Type 1377
Accuracy (ASME B40.1, Grade 2A)
1
⁄
2% Full Scale
1
⁄
2% Full Scale
Case material Black phenolic Aluminum, black epoxy coated
Dial size (45), (60), (85) 41⁄
2,˝ (45) 4
1
⁄
2,˝ (45), 6,˝ (60), 8
1
⁄
2,˝ (85)
Ring type Threaded reinforced black polypropylene Steel hinged, black enamel finish
Bourdon tube/Socket material (Code)
C510 Phos. bronze/Brass brazed (A)
316L stainless steel/steel (R)
316L stainless steel/316L stainless steel (S)
K Monel/ Monel (P)
C510 Phos. bronze/Brass brazed (A)
316L stainless steel/steel (R)
316L stainless steel/316L stainless steel (S)
K Monel/ Monel (P)
Range limits (psi) Vacuum – 30,000 Vacuum – 30,000
Connection size (NPT) (02), (04), (09)
1
⁄
4 NPT (02 optional),
1
⁄
2 NPT (04 standard)
1
⁄
4 NPT (02 optional),
1
⁄
2 NPT (04 standard)
Connection location (L), (B) Lower (L), back, (B) Lower (L), back, (B)
Mounting Stem, flush, surface Stem, flush
Movement
Rotary, 400 st. st., Teflon®coated pinion gear and segment Rotary, 400 st. st., Teflon®coated pinion gear and segment
Pointer Micrometer adjustable Micrometer adjustable
Options
Glycerin fill (L)
Standard N/A
Silicone fill (XGV) Available N/A
Halocarbon fill (XGX) Available N/A
Hermetically sealed (H) Available N/A
Flush mounting ring (X56) Available Standard
Surface mounting bracket (XBF) N/A N/A
Flush mounting bracket (XBQ) N/A N/A
Duragauge®receiver gauge (XPR) Available Available
Shatterproof glass (XSG) Available Available
Acrylic window (XPD) Available Available
Set hand (red, single, fixed) (XSH) Available Available
Maximum pointer (red) (XEP) Available Available
Window Glass Glass
Case style (S) Solid front (S) Solid front (S)
PLUS!
Performance (XLL) Available Available
–50°F to +250°F –45°C to +250°C
–40°F to +250°F –40°C to +120°C
0°F to +250°F
–18°C to +120°C
Page 7
7
Type 1379 Type 2462 Type 1379 High pressure
1
⁄
2% Full Scale
1
⁄
2 % Full Scale
1
⁄
2% Full Scale
Aluminum, black epoxy coated Black polypropylene Aluminum, black epoxy coated
41⁄
2,˝ (45,) 6,˝ (60), 8
1
⁄
2,˝
(1)
(85) 6,˝ (60) 6,˝ (60)
Threaded reinforced black polypropylene
(2)
Bayonet lock black polypropylene Threaded reinforced black polypropylene
Inconel 718
(WW)
50,000, 80,000, 100,000
1
⁄
4 NPT (02 optional),
1
⁄
2 NPT (04 standard)
1
⁄
4 NPT (02 optional),
1
⁄
2 NPT (04 standard)
1
⁄
4˝ High pressure (09 standard)
Lower (L), back, (B) Lower (L), back, (B) Lower (L), back, (B)
Stem, flush, surface Stem, flush, surface Flush, surface
otary, 400 st. st., Teflon®coated pinion gear and segment Rotary, 400 st. st., Teflon®coated pinion gear and segment Rotary, 400 st. st., Teflon®coated pinion gear and segment
Micrometer adjustable Micrometer adjustable Micrometer adjustable
Standard N/A Available
Available N/A Available
Available N/A Available
Available N/A Standard
Available N/A Available
Available Available N/A
N/A Available N/A
Available Available N/A
Available Available Available
Available Available Standard
Available Available Available
Available Available Available
Available Available Available
Glass Glass Acrylic
Solid front (S) Solid front (S) Solid front (S)
316 stainless steel
(1) Non-liquid fillable (2) Steel hinged, black enamel finish for 81⁄
2˝ case
C510 Phos. bronze/Brass brazed (A)
316L stainless steel/steel (R)
316L stainless steel/316L stainless steel (S)
K Monel/ Monel (P)
C510 Phos. bronze/Brass brazed (A)
316L stainless steel/steel (R)
316L stainless steel/316L stainless steel (S)
K Monel/ Monel (P)
Vacuum – 30,000 Vacuum – 30,000
Page 8
Product Selection Information
Ashcroft®Duragauge®Pressure Gauge
Rear Cover
Gasket
1279 Case used for illustration purposes
Screws
Bourdon Tube System
Phenol Case
Dial
Micrometer Pointer
Threaded Ring
Window
Gasket
Consult ASME B40.1 for guidance in gauge selection
WARNING:
To prevent misapplication, pressure gauges should be selected considering media and ambient operat­ing conditions. Improper application can be detrimental to the gauge, causing failure and possible personal injury or property damage. The information con­tained in this catalog is offered as a guide to assist in making the proper selection of a pressure gauge. Addition­al information is availab le from Dresser Instrument Division.
Pressure Ranges:
As recommended by ASME B40.1, select a gauge with a full scale pressure range of approximately twice the nor­mal operating pressure. The maximum operating pressure should not exceed approximately 75% of the full scale range. F ailure to select a gauge r ange within these criteria may ultimately re­sult in fatigue failure of the Bourdon tube .
Operating Conditions:
The operating conditions to which a gauge will be subjected must be con­sidered. If the gauge will be subjected to severe vibrations or pressure pulsa ­tion, liquid-filling the gauge or the
PLUS!
option may be necessary to obtain normal product life. Other than discoloration of the dial and hardening of the gasketing that may occur as
ambient temperatures exceed 150°F, non liquid-filled Type 1279 (phenolic case), 1377 and 1379 (aluminum case) Duragauges with standard glass win­dows, can withstand continuous operat­ing temperatures up to 250°F. Liquid­filled gauges can withstand 200°F but glycerin fill and acrylic window will tend to yellow. Accuracy will be affected by approximately 1.5% per 100°F. Gauges with welded joints will withstand 750°F (450°F with silver brazed joints) f or short times without rupture, although other parts of the gauge will be destroyed and calibration will be lost. Proper selection of the Bourdon system material is dependent on the process fluid to which the system will be subject­ed. If the correct material is not avail­able, the use of a diaphragm seal ma y be necessary to protect the system from the process fluid. Liquid-filled gauges are recommended for the dis­charge side of positive displacement pumps.
Pressure Elements:
Available in a wide variety of materials, including: phosphor bronze, alloy steel, 316 stainless steel, K Monel and Inconel.
Cases:
Four solid front case types are off ered. Solid front cases have a solid wall between the Bourdon tube and the win­dow . The 1279 and 1379 Duragauge cases are field convertible by means of a kit. These gauges can be converted
to hermetically sealed or liquid-filled. Buna-N seals at the front and rear of the case provide resistance to aggres­sive atmospheres.
Rings:
The ring, which retains the window, is threaded, bayonet (cam), or hinged, depending upon case type.
Movements:
Movements are designed and materials of construction selected to reduce friction and extend wear lif e. The Dur agauge’s stainless steel movement is a rotary geared design with Teflon coated wear parts.
Dials:
Dials are uniformly graduated and hav e highly legible black markings. A pointer dial stop pin at the 7:00 o’clock position is standard.
Windows:
The standard is glass on dry gauges and acrylic on liquid-filled gauges. Options are laminated safety glass, non-glare glass or acrylic.
Pointer s:
Duragauge pressure gauges have bal­anced micrometer adjustable pointers which can be repositioned without removal from the pinion shaft.
8
Viton,®T eflon,®Kalrez,®Kynar®– DuPont Trademark Carpenter 20
®
– Carpenter Steel Trademark
Inconel,
®
Monel®– Huntington Alloys Inc. Trademark Hastelloy – Cabot Corp. Trademark Nickel
®
– International Nickel Co., Inc. Trademark
Halocarbon
®
– Halocarbon Products Co. Trademark
Page 9
❶ Over 1000 psi – entire system must be 316 stainless steel.
Applicable only to hydrogen.
❷ Monel and 316 stainless steel are acceptable for oxygen service, provided the
instrument has been cleaned for oxygen service and is free from oil.
Oxalic Acid •
Oxygen (Gas)❷ • • Palmitic Acid >99% • Phosphoric Acid <80% • Picric Acid <10% • Propane (Dry) • • • Sea Water (Flowing) • Silver Nitrate <70% • Sodium Bicarbonate <20% • • Sodium Bisulfate <30% • Sodium Carbonate <40% • • Sodium Chromate <60% • • • • Sodium Cyanide • • Sodium Hydroxide < 40% • Sodium Hypochlorite <25% • Sodium Phosphate, Tri <60% • • • Sodium Silicate <50% • • • Sodium Sulfide <50% • Stannous Chloride <10% • Steam (Use siphon) • • • • Stearic Acid • Sulfur Dioxide (Dry) >99% • Sulfur Trioxide (Dry) >99% • Sulfuric Acid • Tannic Acid <80% • • • Tartaric Acid <50% • • Tin Chloride (ous) <10% • Toluene >99% • • • • Turpentine >98% • • • • Water (Tap) • • • Whiskey • Zinc Chloride <25% • Zinc Sulphate <40% •
Crude Oil (Sour) •
Crude Oil (Sweet) • • Ethyl Acetate • Ethylene Oxide >99% • • • Ferric Chloride <40% • Ferric Sulfate <10% • Ferrous Chloride <30% • Ferrous Sulfate <50% • Fluorine Gas (Dry) • Formaldehyde <95% • Formic Acid • Freons • • Furfural <10% • Gasoline • Glycerin >99% • • • • Hydrobromic Acid • Hydrochloric Acid • Hydrofluoric Acid • Hydrofluosilic Acid • Hydrogen ❶ • • Hydrogen Peroxide <50% • Kerosene • • • • Lactic Acid <70% • Magnesium Chloride <40% • Mercuric Chloride <60% • Mercury >99% • Milk • Naphtha >99% • • • • Naphthalene >99% • • Nickel Chloride >99% • Nitric Acid <95% • Nitrogen • • • • Oleic Acid •
Acetone • • • Acetic Acid <40% • Acetic Anhydride • Acetylene (Dry) • • Acrolein 100% • Air • • • • Alcohol, Ethyl • • • Alum. Chloride >10% • Alum. Sulfate 10-50% • Ammonia Gas (Dry) • • Ammonium Chloride <40% • Ammonium Nitrate <50% • Ammonium Sulfate <60% • Aniline>99% • Argon • • • • Beer • Benzidine >99% • Benzene <50% • • Benzoic Acid <70% • Boric Acid <25% • Bromine (Dry) • Butane • • • • Butyric Acid <10% • Calcium Chloride <80% • Calcium Hydroxide <50% • Carbon Dioxide • • • • Carbon Monoxide >99% • • • • Chlorine (Dry) • Chlorine (Moist) • Chloroform (Dry) • • Chromic Acid • Citric Acid 10-50% • Corn Oil •
Media Application Table
Ashcroft®Duragauge®Pressure Gauge
The media being measured must be compatible with the wetted parts of the pressure instrument. To use the chart below, locate the media whose pressure is to be measured and select a suitable material from those available. Diaphr agm seal information is contained in Bulletin DS-1. This is a simplified chart and
assumes the media temperature is below 200°F.
PLUS!
option, throttling devices and/or a liquid-filled instrument are recommended in applications with pulsation or vibration. These recommen­dations are only a guide, as service life is dependent on temperature, concentra­tions, catalysts that may be added, or
other conditions beyond our control. Consult Stratford, CT customer service for specific applications and for an y media not listed. More complete corro­sion guide available on our website at
www.dresserinstrument.com
in the
Application Data Section.
Media Application
Media Application
Media Application
*
Any standard Bourdon tube material may be used in conjunction with a diaphragm seal, but the gauge selection should take into consideration the corrosive environment in which it is to operate. For diaphragm seals see Bulletin DS-1.
Brass or bronze
Steel
Stainless steel
Monel
Diaphragm seals*
Brass or bronze
Steel
Stainless steel
Monel
Diaphragm seals*
Brass or bronze
Steel
Stainless steel
Monel
Diaphragm seals*
Pressure Instrument
Material
Pressure Instrument
Material
Pressure Instrument
Material
9
Page 10
Pressure – kg/cm2and bar
Range
Figure Minor Outer scale
interval graduation in psi
0/1 0.1 0.01 0/14 0/1.6 0.2 0.02 0/22 0/2.5 0.5 0.02 0/35 0/4 0.5 0.05 0/55 0/6 0.5 0.05 0/85 0/10 1 0.1 0/140 0/16 2 0.2 0/220 0/25 5 0.2 0/350 0/40 5 0.5 0/550 0/60 5 0.5 0/850 0/100 10 1 0/1400 0/160 20 2 0/2200 0/250 50 2 0/3500 0/400 50 5 0/5500 0/600 50 5 0/8500 0/1000 100 10 0/14,000 0/1600 200 20 0/22,000 0/2500 500 20 0/35,000 0/4000 500 50 0/55,000 0/6000 1000 50 0/85,000
Vacuum
Range Figure interval Minor graduation
30/0 in. Hg 5 in 0.2 in 34/0 ft H2O 5 ft 0.5 ft
Range Tables
Ashcroft®Duragauge®Pressure Gauge
Pressure – psi
Range Figure interval Minor graduation
0/15 1 0.1 0/30 5 0.2 0/60 5 0.5 0/100 10 1 0/160 20 2 0/200 20 2 0/300 50 2 0/400 50 5 0/600 50 5 0/800 100 10 0/1000 100 10 0/1500 200 20 0/2000 200 20 0/3000 500 20 0/5000 500 50 0/6000 500 50 0/10,000 1000 100 0/20,000 2000 200 0/30,000 5000 200 0/50,000 5000 500 0/80,000 10,000 1000 0/100,000 10,000 1000
Compound
Figure interval Minor graduation
Range
in Hg psi in Hg psi
30˝ Hg/15 psi 5 3 0.5 0.2 30˝ Hg/30 psi 10 5 1 0.5 30˝ Hg/60 psi 10 10 1 1 30˝ Hg/100 psi 10 10 2 1 30˝ Hg/150 psi 10 20 5 2 30˝ Hg/200 psi 30 20 5 2 30˝ Hg/300 psi 30 50 5 2 30˝ Hg/400 psi 30 50 5 5 30˝ Hg/500 psi 30 50 5 5 30˝ Hg/600 psi 30 50 10 5
Combination
Range Figure interval Minor graduation
inner–psi outer–ft H
2
O psi ft H2O psi ft H2O
0/15 0/34 3 5 0.5 0.5 0/30 0/70 5 10 0.5 1 0/60 0/140 5 20 0.5 5 0/100 0/230 10 20 1 2 0/160 0/370 20 50 2 5 0/200 0/460 20 50 5 5 0/300 0/690 25 100 5 10
Compound – kg/cm2and bar
Range
Figure Minor Outer scale
interval graduation in psi
–1/0/1.5 0.2 0.02 30˝ Hg/20 –1/0/3 0.5 0.05 30˝ Hg/40 –1/0/5 0.5 0.05 30˝ Hg/70 –1/0/9 1 0.01 30˝ Hg/125 –1/0/15 2 0.02 30˝ Hg/215 –1/0/24 5 0.02 30˝ Hg/340
Vacuum – kg/cm2and bar
Range
Figure Minor Outer scale
interval graduation
–1/0 0.1 0.01 30˝ Hg
Retard
Range Figure interval Minor graduation
0/15 psi retard to 30 psi 1 psi-30 psi 0.25 psi-5 psi 0/30 psi retard to 60 psi 2 psi-60 psi 0.2 psi-10 psi 0/60 psi retard to 100 psi 2 psi-100 psi 0.5 psi-10 psi 30˝ Hg vac/75 psi 5˝ Hg/15 psi-150 psi 1˝ Hg/1 psi-5psi
retard to 150 psi 10˝ Hg vac/5 psi 2˝ Hg/1 psi 0.2˝ Hg/0.1 psi retard to 30˝ Hg vac 30˝ Hg 5˝ Hg retard to 30 psi 30 psi 5 psi
Metric Ranges
Standard Ranges
10
All Ashcroft dials have various total graduation marks, figure inter­vals and minor graduations. Stan­dard dual scale metric ranges have a dominant metric inner scale. The outer scale is specified in psi. Some examples are shown. Dura­gauge gauges are made in accor­dance with ASME B40.1 entitled, “Gauges, Pressure, Indicating Dial T ype – Elastic Element ,” Accuracy grade 2A (±0.5% of span). The accuracy of a retard range gauge applies only to the expanded por­tion of the scale. The error in the compressed portion is –10% to +20% of the span. Maximum pressure at which a gauge is con­tinually operated should not exceed 75% of full scale range. Consult customer service in Stratford, CT for non-standard dials.
Minor Graduations
Figure Intervals
Total Graduation
Graduations and figure intervals
Page 11
Range Tables
Ashcroft®Duragauge®Pressure Gauge
Receiver Gauge Ranges
Pressure – (kPa) kilopascal
Range Figure Minor Outer scale
interval graduation in psi
0/100 10 1 0/14 0/160 20 2 0/22 0/250 50 2 0/35 0/400 50 5 0/55 0/600 50 5 0/85 0/1000 100 10 0/140 0/1600 200 20 0/220 0/2500 500 20 0/350 0/4000 500 50 0/550 0/6000 500 50 0/850 0/10,000 1000 100 0/1400 0/16,000 2000 200 0/2200 0/25,000 5000 200 0/3500 0/40,000 5000 500 0/5500 0/60,000 5000 500 0/8500 0/100,000 10,000 1000 0/14,000 0/160,000 20,000 2000 0/22,000 0/250,000 50,000 2000 0/35,000* 0/400,000 50,000 5000 0/55,000*
Compound – (kPa) kilopascal
Range Figure Minor Outer scale
interval graduation in psi
–100/0/150 50 5 30˝ Hg/20 –100/0/300 50 5 30˝ Hg/40 –100/0/500 50 10 30˝ Hg/70 –100/0/900 100 10 30˝ Hg/125 –100/0/1500 200 20 30˝ Hg/215 –100/0/2400 500 20 30˝ Hg/340
Vacuum – (kPa) kilopascal
Range Figure Minor Outer scale
interval graduation
–100/0 10 1 30˝ Hg
Metric Ranges
Square Root Ranges
0/5 0/70 0/300 0/1500 0/10 0/80 0/350 0/2000 0/15 0/90 0/400 0/3000 0/20 0/100 0/500 0/4000 0/25 0/125 0/600 0/5000 0/30 0/150 0/700 0/10,000 0/40 0/175 0/800 0/50 0/200 0/900 0/60 0/250 0/1000
Receiver gauge
These ranges apply to any unit of pressure, temperature , liquid level, flow, or other value specified. Units in psi pressure will be denoted on the dial unless specified. Av ailable with input r anges of 3-15 psi or 3-27 psi.
11
0/1 0/2 0/3 0/4 0/5 0/6 0/7 0/8 0/9 0/10 0/11 0/12 0/14 0/15 0/16 0/17 0/18 0/19 0/20 0/21 0/25 0/26 0/28 0/30 0/35 0/40 0/45 0/50 0/55 0/60 0/65 0/70
*
200° Arc
0/75 0/80 0/85 0/90 0/95 0/100 0/120 0/140 0/160 0/180 0/200 0/250 0/300 0/350 0/400 0/500 0/600 0/700 0/760 0/800 0/900 0/1000 0/1500 0/2000 0/3000 0/4000 0/5000 0/10,000 0/15,000 0/20,000 0/30,000 0/50,000
30/80
5/110 20/120 40/120 20/150 30/150 40/150 50/150 30/180
130/180 100/200
20/220 40/220 30/240
100/240
30/250 50/250
100/250
30/300 50/300 80/300
100/300
50/350 80/350
150/350 100/400 150/400
50/500
100/500 200/500 300/500 200/700
100/600 200/700 100/800 200/800 300/800 400/800 450/800 500/800 650/800 200/900 400/900 700/900 200/1000 400/1000 500/1000 600/1000 800/1000 200/1100 400/1200 500/1200 600/1200
1000/1500
300/1600
1000/1600
600/1800 900/1800
1200/1800
700/2000 1000/2500 1500/2500
900/3000 1500/3000
Compound Ranges
30˝ Hg/0/15 psi 30" Hg/0/30 psi 30" Hg/0/60 psi 30" Hg/0/100 psi 30" Hg/0/150 psi 30" Hg/0/500 psi 30" Hg/0/800 psi
Page 12
Options
Ashcroft®Duragauge®Pressure Gauge
Case and ring options Code Comments
Hermetically Sealed Case H Available on types 41⁄
2˝ 1279 and 4
1
⁄
2,˝ 6˝ 1379 models only.
Gauge Heater HD Used for outdoor applications or other services where ambient temperatures
are –50°F. Available on 41⁄
2˝ 1379 model only.
Flush Mounting Ring - Steel, Black Epoxy 56 Available on 41⁄
2˝ 1279 and 4
1
⁄
2,˝ 6˝ 1379 models only (also called 1278 flush mounting ring).
Flush Mounting Ring - Stainless Steel, Polished 57 Available on 41⁄
2˝ 1279 and 4
1
⁄
2,˝ 6˝ 1379 models only (also called 1278 flush mounting ring).
Bourdon tube and system assembly options
AND10050-4 (1⁄
4˝ Tubing Conn.) AM
1
⁄
4˝ High Pressure Tubing Conn. 09 Standard on ranges 30,000 psi and up.
Overload Stop OS Used to protect the gauge against extreme pressures. Underload Stop VS Used to protect low pressure gauges against vacuum. Throttle Screws – Brass, stainless steel and Monel TS 0.031˝ Standard. Other sizes: .006, .0135, .020, .040, .050 and .070 (Monel .040 only). Capillary Bleeder BG Available in model 1379, 41⁄
2˝ Lower conn. only with stainless steel system. Max. pressure 1000 psi.
Tip Bleeder TB Available in bronze, St. St. or Monel Bourdon tube gauges only. Max. pressure 15,000 psi. Cleaning for Gaseous Oxygen 6B Not available with steel or bronze and
PLUS!
option Bourdon tubes. If Gauge is liquid-filled specify
Halocarbon as the fill. Cleaning for Liquid Oxygen Service 6D Free from Mercury Contamination MF Provided with free from mercury contamination certification (CD-2).
Link options
Slotted Link for Sudden Pressure Increase RJ
Unless specified, slotted link set for pressure increase. Accuracy 1% F.S. with slotted link. Slotted Link for Sudden Pressure Decrease S4
Liquid-filling options
Silicone Fill GV Halocarbon Fill GX For oxidixing media. Examples: chlorine, oxygen, nitric acid and sulfuric acid.
Pointer options
Red Set Hand (Single) SH Single stationary set hand used to indicate a specific pressure. Red Set Hand (Double) SJ Double stationary set hand used to indicate 2 specific pressures. Red Set Hand (Adjustable) EO Internally adjustable. Maximum Pointer EP Externally reset by a knob on outside of an acrylic window. Minimum Pointer EQ Externally reset by a knob on outside of an acrylic window.
Window options
Acrylic Window PD Ambient temperature limits –50/180°F. Laminated Safety Glass SG Ambient temperature limits –50/200°F. Non Glare Glass NG Ambient temperature limits –50/350°F.
Marking and tagging options
Dial Marking DA Service marking printed on dial. Paper Tagging of Carton and Gauge NN Tag is bonded to gauge case and carton. Stainless Steel Tagging of Gauge Case NH 300 series stainless steel tag is wired to gauge case.
Calibration options
Calibrate to Absolute Pressure AB
Test and certificate options
Mass Spectrometer Leak Test ML Special Certificate of Conformance CD-1A Non standard certificate of conformance. Certificate of Conformance CD-1 Conformance to specifications and/or drawings. Free From Mercury Contamination CD-2 Conformance to specifications and/or drawings and free from mercury contamination. Individual Certified Calibration Chart CD-4
12
Page 13
To order a Duragauge (sample coding shown)
Select: 45 1279 RS* 04L XXX 0/2,000 psi
1. Dial size–41⁄
2˝
2. Case type–1279
3. Bourdon tube and socket code
4. Connection–1⁄
4 NPT (02),
1
⁄
2 NPT (04), Lower (L), Back (B)
5. Optional features
6. Pressure range (see range tables on pages 10 & 11)
Table A – Case selection & mounting
Ring: Style Dial Size Ordering Case Case: Material Material Mounting/Connection (in) Code Type Finish Finish
41⁄
2 (45) 1279
(1 )
Phenolic Threaded Stem– Lower or back (Black) Reinforced Surface– Lower or back
Polypropylene Flush– Back: Specify X56
(Black) 41⁄
2, 6, 8
1
⁄
2 (45)(60)(85) 1377 Aluminum Hinged Flush– Back
Black epoxy coating Steel Stem– Lower or back
Black wrinkle
enamel coat 41⁄
2, 6, 8
1
⁄
2 (45)(60)(85) 1379
(1 )
Aluminum 41⁄
2˝, 6˝ Threaded rein- Stem– Lower or back
Black epoxy coating forced polypropylene Surface– Lower or back
81⁄
2˝ Hinged steel, black Flush– Back, specify X56
wrinkle enamel coat 81⁄
2˝ standard
6 (45) 2462 Polypropylene Bayonet lock Stem– Lower or back
(fiberglass reinforced) Polypropylene Surface– Lower or back, specify XBF (Black) (Black) Flush– Back, specify XBQ
6 (60) 1379
(1 )
Aluminum 6˝ Threaded rein- Flush– Lower or back
(high pressure) Black epoxy coating forced polypropylene Surface– Lower or back
How to Order
Ashcroft®Duragauge®Pressure Gauge
NOTES:
(1) Liquid-fillable or hermetically sealed when kit 101A202-01 (lower) or kit 101A203-01 (back) is ordered. (2) For selection of the correct Bourdon system material, see the media application table on page 9. (3) Use on applications where NACE MR-01-75 is specified for selection of the correct Bourdon system material.
(*) “S” denotes solid front case design
Table B – System, connection & location
Bourdon Tube & Tip Material
(2)
Tube & NPT Conn.
(all joints TIG welded except code“A”) Socket Socket Conn. & Location & Range Selection
Material
(2)
Code Case Style Code Code Code Limits (psi)
C510 Grade A Phosphor Bronze Tube
Brass (A) (S) Solid Front Vac./1000
Brass Tip, Silver Brazed (04) 1⁄
2
4130 alloy steel 1018 steel (B) (S) Solid Front (STD) Lower (L) Vac./5000 316 stainless steel 1018 steel (R) (S) Solid Front (02) 1⁄
4 Vac./20,000
316 stainless steel 316 stainless steel (S) (S) Solid Front (OPT) Back (B) Vac./20,000 K 500 Monel
®(3)
Monel 400 (P) (S) Solid Front Vac./30,000
Inconel 718
®
316 stainless steel (WW) (SH) Solid Front (09) 1⁄
4 50,000/80,000/100,000
Herm. Sealed High Pres.
13
GAUGE ACCURACY
Duragauge gauges are made in accordance with ANSI B40.1 (Gauges, pressure and vacuum, indicating dial type – elastic element), Accuracy Grade 2A (±0.5% of span). Because of hysteresis, the downscale accuracy of a 20,000 psi gauge (S) or (R) code is 1.2%. Maximum pressure at which a gauge is continually operated should not exceed 75% of full scale range.
Page 14
Dial
Size A B C D E F G H K M P S T U CC LL Weight
Inches (lbs)
Dial
Size A B C D E F G H J L T V Weight
Inches (lbs)
Dimensions
Ashcroft®Duragauge®Pressure Gauge
14
Case Type 1377
Case Type 1279
4
1
⁄
2˝ Lower Connection
41⁄
2˝ Back Connection
41⁄
2˝ & 6˝ Lower Connection 4
1
⁄
2˝ & 6˝ Back Connection
81⁄
2˝ Back Connection
81⁄
2˝ Lower Connection
41⁄
2
513⁄16 33⁄8 51⁄16 15⁄8 53⁄8 15⁄8 315⁄16
3
⁄4 1 .218
5
⁄8 25⁄8
21⁄
2
(148) (86) (129) (41) (137) (41) (100) (20) (25) (6) (16) (67)
41⁄
2
63⁄
32 5
3
⁄8 315⁄16 47⁄8
#10-24 21⁄
2
(148) (137) (100) (124)
6
79⁄16 27⁄8 43⁄4 11⁄16 7 15⁄8 41⁄2 13⁄8 11⁄16 61⁄2 21⁄85⁄8
5
⁄8
3
⁄4
1
⁄
4–20
1
⁄8–1⁄2
3
(192) (73) (121) (27) (178) (41) (114) (35) (27) (165) (54) (16) (16)
(19) (3)(13)
81⁄
2
101⁄16 95⁄8 6 9 1
⁄
4–20 4
1
⁄
2
(257) (244) (152) (229)
A
B
J
H
F
T
3-L dia. holes on E dia. B.C.
G
T
C
V
D
A
B
S
U
Nuts & washers not supplied by Dresser
A
B
B
S
Nuts & washers not supplied by Dresser
G
3 Mounting studs CC threaded equally spaced on E dia. B.C.
D
K
LL
C
M
T
Hole in panel
F
G
H
3 Mounting studs CC threaded equally spaced on E dia. B.C.
T
P
D
K
C
T
F
H
LL
M
Hole in panel
Page 15
Dial
Size A B C D E F G H J K
Inches
41⁄2
513⁄16 313⁄32 47⁄8 15⁄8 53⁄8 11⁄8 315⁄16
(148) (86) (124) (41) (137) (42) (100)
7
⁄8 11⁄16
6
79⁄16 31⁄2 65⁄8 15⁄8 7 11⁄2 41⁄2
(20) (27)
—
(192) (89) (162) (41) (178) (42) (114)
81⁄2
101⁄16 27⁄8 43⁄4 11⁄16 95⁄8 15⁄8 6 13⁄8
—
1
1
⁄16
(256) (73) (121) (27) (244) (41) (152) (35) (27)
Dial
LL
Size A B C D E F G H H-1 J KK L
Min. Max.
M S T Wgt.
Inches (lbs)
6
63⁄8 27⁄16 43⁄47⁄8 53⁄8 15⁄8 315⁄16 49⁄16 49⁄325⁄64 211⁄16 .2181⁄16
1
⁄2 6
11
⁄165⁄8
6
(163) (62) (120) (22) (137) (42) (100) (116) (109) (2) (69) (6) (2) (13) (152) (17) (16)
Dimensions
Ashcroft®Duragauge®Pressure Gauge
15
Case Type 1379
Case Type 2462
6˝ Lower Connection
6˝ Back Connection
Stem Surface Panel
41⁄
2˝ & 6˝ Lower Connection 4
1
⁄
2˝ & 6˝ Back Connection
81⁄
2˝ Back Conn.
81⁄
2˝ Wall Conn.
81⁄
2˝ Lower Conn.
Note: Dimensions in brackets ( ) are millimeters.
Dial
Size L M N P S T V CC LL Wgt.
Inches (lbs)
41⁄2 21⁄2
.218
— —
21⁄8
—
5
⁄8 25⁄8
—
6
(6) (54) (16) (67)
1
⁄
8-
1
⁄
2
31⁄8
(3)(13)
81⁄2
9 39⁄
32
—
11
⁄16
— —
#10-24 41⁄2
(228) (83) (17)
D
A
G
T
B
G
N
S
D
M
Hole in panel
Nuts & washers not supplied by Dresser
C
S
B
T
F
H
LL
K
3 Mounting studs CC threaded equally spaced on E dia. B.C.
P
P
A
C
G
3-L dia. holes on E dia. B.C.
T
D
B
J W
H
V
F
T
A
T
G
B
C
D
H
F
T
3-L Dia holes on E Dia. B.C.
KK
H-I
J
LL
M
Hole in
C
panel
S
Page 16
All specifications are subject to change without notice. All sales subject to standard terms and conditions. © Instrument Division, Dresser Equipment Group, Inc. 50MWP 3/00 1P8/94
Instrument Division Sales and Customer Service Locations
Japan
Dresser Japan Inc. Room 318, Shin Tokyo Building 3-1 Marunouchi 3-Chome, Chiyoda-ku, Tokyo, Japan Tel: 813-3201-1501/1506 Fax: 813-3213-6567/6673
Korea
Dresser International S.A. Korea Office #2015 Kuk Dong Bldg. 60-1, 3-KA, Choongmu-Ro, Chungku, Seoul, Korea 100-705 Tel: 82-2-2274-079-2/3 Fax: 82-2-2274-0794
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United Kingdom
Dresser Europe GmbH East Gillibrands, Skelmersdale, Lancashire WN8 9TU United Kingdom Tel: 44-16-95-52600 Fax: 44-16-95-52693
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Manufacturas Petroleras Venezolanas S.A. KM 7 Carretera A El Mojan Calle 18, #15B355 ZONA Maracaibo Edo Zulia, Venezuela Tel: 58-61-579-762 or 070 Fax: 58-61-579-461
U.S. Headquarters
Stratford, Connecticut
250 E. Main Street Stratford, CT 06614-5145 Tel: (203) 378-8281 Fax: (203) 385-0499
U.S. Sales Offices
Chicago, Illinois
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International Headquarters
Stratford, Connecticut
250 E. Main Street Stratford, CT 06614-5145 Tel: (203) 378-8281 Fax: (203) 385-0357
International Operations
Brazil
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Dresser Europe GmbH Division Instrumentation 74, Rue d’ Arceuil F-94578, Silic 265, France Tel: 33-01-49-79-22-59 Fax: 33-01-46-86-25-24
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Visit our web site www.dresserinstruments.com
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