Pig DRM652 / 7848, DRM653 / 7849, DRM654 / 7850, DRM655 / 7851, DRM656 / 7852 User Manual

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PIG®Waste Compactor Manual

Model Numbers: DRM652 / 7848 - Electric Waste Compactor

DRM653 / 7849 - Electric Waste Compactor with Waste Pump DRM654 / 7850 - Air Waste Compactor DRM655 / 7851 - Spark Resistant Waste Compactor DRM656 / 7852 - Spark Resistant Waste Compactor with Waste Pump DRM345 / 7818 - Air Waste Pump Kit

Shown: DRM653/7849: Electric Compactor with Waste Pump

New Pig

One Pork Avenue • Tipton, PA 16684-0304

Table of Contents

Introduction _______________________________________Page 3

Section I - Electric Compactors

1 Setup Instructions_______________________________Page 4 2 Operating Instructions ___________________________Pages 5-6 3 Product Data Sheets _____________________________Pages 7-10 4 Exploded View ________________________________Page 11 5 Parts List _____________________________________Pages 12-14 6 Electrical Schematic for DRM652/7848 _____________Page 15 7 Electrical Schematic for DRM653/7849 _____________Page 16 8 Preventative Maintenance_________________________Page 17 9 Trouble Shooting Guide __________________________Page 17

Section II - Air Compactors

1 Setup Instructions_______________________________Page 18 2 Operating Instructions ___________________________Pages 19-20 3 Product Data Sheets _____________________________Pages 21-26 4 Exploded View ________________________________Page 27 5 Parts List _____________________________________Pages 28-30 6 Air Schematics ________________________________Page 31 7 Preventative Maintenance_________________________Page 32 8 Trouble Shooting Guide __________________________Page 33

Section III - Waste Pump

1 Optional Waste Pump____________________________Pages 34-35

Introduction

PIG

Waste Compactor

Waste disposal is one of the most challenging issues industries face today. The average disposal cost for a 55-gallon drum can range from $200-$700. Further complicating the disposal picture is the shrinking number of active landfills. As a result, companies are pursuing innovative ways to reduce their disposal costs.

In 1994, New Pig developed the PIG

Waste Compactor to compact absorbents and other soft wastes. The Compactor significantly reduces waste to a fraction of its original volume resulting in dramatically lower disposal costs. The original pump kit captures segregated liquids for reuse or recycling.

To determine just how much money a PIG

Waste Compactor could save you, we conducted a research study. Our results found that 100% of users significantly reduced the number of drums they sent out for disposal. Compaction ratios ranged from a high of 6:1 to a low of 2:1.

New Pig's Product Development Team has designed the following features to insure safe operation: an improved ram guard completely encloses the top of the drum and drum door interlocks prevent access during operation. In fact, the PIG

Waste Compactor is approved by

the Canadian Standards Association, an OSHA-recognized testing laboratory.

Use your PIG

Waste Compactor to crush:

• Absorbents

• Wipers

• Rags

• Plastic

• Paper

• Cardboard

• Paper filters

• Other soft materials

(not recommended for wood, metal or other hard materials)

Section I - Electric Compactors

1 Setup Instructions

1) Remove PIG®Waste Compactor from pallet and place on floor.

2) If desired, permanently mount the compactor to the floor using the pre-drilled holes in the

base. Up to 1/2" floor anchors can be used. Floor anchoring not required for operation (anchors not included).

3) Power source required: 120 Volt AC with 15 amp breaker.

4) Wire unit to terminal block inside closure through hole marked 120 Volt AC 15 amp as

shown in schematic. (Note: wiring should be performed by a qualified electrician)

2 Operating Instructions

Always wear the proper safety equipment when operating this unit.

1) Open safety cover.

2) Tilt unit back with drum in

place to facilitate loading.

3) Return to upright locked position

and close safety cover.

4) Move directional lever on electric

pump to the down position and depress operation button to compact. Continue to compact until the pump stops (reaching maximum pressure).

5) To raise the ram, release button to

stop, move directional lever on electric pump to the up position and depress operation button.

Note: Unit will not operate if the unit is not in the upright position or safety cover is not closed.

Item# DRM652 / 7848 • PIG®Electric Compactor DESCRIPTION-

An electric operated compaction device used to increase the amount

of waste that can fit into a disposal drum.

Packaging: 1 Box/Pallet Color: Black/Yellow Weight: 506 lbs. # Per Pallet: 1 Dimensions:

Overall Dimensions - 67 1/8" H x 31 1/2" W x 38" D Ram Diameter - 22" O.D.

Hand Remote - Cord Length: 6' Composition: Hot rolled steel, structural c-channel and aluminum. Power Supply: 120 Vac Amp Draw: 10 amps under maximum load Motor: 1/2 HP - 3450 RPM Elec. Connection: Power supply connection to be provided by customer Average Cycle Time: 1 Minute

FEATURES/BENEFITS

• CSA/UL approved / Tested to meet safety requirements.

• "Ram Guard" covers top of drum / Prevents any possible hand injuries.

• Microswitch prevents use of compactor until cover is shut.

• 120 VAC/10 AMP hydraulic pump / Easy power supply is readily available.

• 12,000 lbs. of downward compaction force / High compaction capacity.

• Compacts as many as 6 drums into 1 / Reduces waste stream and disposal costs.

• One minute cycle time / Compacts quickly and saves time.

• Hand Remote Control / Easy operation.

• Tilt back frame / Allows drum to be filled with materials without having to move

drum away from compactor.

• Safety interlock / Won't run unless the unit is in the locked upright position.

Product Data Sheet

Item # DRM652 / 7848 Page 2 FEATURES/BENEFITS (Continued)

• Automatic shut off / Unit will only run when the button is depressed.

• Raised steel base plate under drum / Prevents the bottom of the drum from bowing

under the pressure of compaction.

• View port on ram guard / Allows the user to safely view what is happening in the

drum without opening the lid.

• Mounting holes in the base plate / Allows permanent mounting to floor.

• Drain holes in the ram plate / Allows liquid collected on the top of the ram

plate to drain back into the drum when the plate is lifted.

APPLICATIONS

Designed to assist in waste minimization programs by allowing the user to fit more soft waste in each disposal drum. Designed to compact absorbents, rags, paper filters and trash. * The unit is NOT for use with metal, flammables, wood or other hard materials or crushing steel drums.

Rev. 10/01/97

Item# DRM653 / 7849 • PIG®Electric Compactor With Waste Pump DESCRIPTION-

An electric operated compaction device used to increase the amount

of waste that can fit into a disposal drum. Includes a waste pump that allows removal of free standing liquids from the compaction process.

Packaging: 1 Box/Pallet Color: Black/Yellow Weight: 524 lbs. # Per Pallet: 1 Dimensions:

Overall Dimensions - 67 1/8" H x 31 1/2" W x 38" D

Ram Diameter - 22" O.D.

Hand Remote - Cord Length: 6'

Waste Pump Hoses - Intake/Outlet: 5/8" I.D. x 7' Composition: Hot rolled steel, aluminum and structural c-channel Power Supply: 120 VAC Amp Draw: 10 amps under maximum load Motor: 1/2 HP - 3450 RPM Elec. Connection: Power supply connection to be provided by customer Waste Pump: 3 to 4 gal./min. Average Cycle Time: 1 Minute

FEATURES/BENEFITS

• CSA/UL approved / Tested to meet safety requirements.

• "Ram Guard" covers top of drum / Prevents any possible hand injuries.

• Microswitch prevents use of compactor until cover is shut.

• 120 VAC/10 AMP hydraulic pump / Easy power supply is readily available.

• 12,000 lbs. of downward compaction force / High compaction capacity.

• Self-priming 3 to 4 gal./min. diaphragm waste pump / High output pump that can

run dry without damage.

• 20 mesh easy clean filter system / Keeping large particles from damaging and

clogging pump.

Product Data Sheet

Item # DRM653 / 7849 Page 2 FEATURES/BENEFITS (Continued)

• Corrosion and chemically resistant / No metal parts coming in contact with

liquids being pumped.

• Tilt back frame / Allows drum to be filled with materials without having to move

drum away from compactor.

• Safety interlock / Won't run unless the unit is in the locked upright position.

• One minute cycle time / Compacts quickly and saves time.

• Compacts as many as 6 drums into 1 / Reduces waste stream and disposal costs.

• Hand Remote Control / Easy operation.

• Automatic shut off / Unit will only run when the button is depressed.

• Drain holes in the ram plate / Allows liquid collected on the top of the ram

plate to drain back into the drum when the plate is lifted.

• Raised steel base plate under drum / Prevents the bottom of the drum from bowing

under the pressure of compaction.

• Mounting holes in the base plate / Allows permanent mounting to floor.

• View port on ram guard / Allows the user to safely view what is happening in the

drum without opening the lid.

APPLICATIONS

Rev. 10/01/97

4 Exploded View

Revision: 3 2/19/98

Electric Operated Compactors

5 Parts List

ELECTRIC COMPACTOR(S) PARTS LIST

Item Part Description DRM652/7848 DRM653/7849 No. No. Quantity Quantity 1 150123A Base Plate Locating Ring 1 1 2 150123-7 Steel Round Disc 1 1 3 600018 Pump Mount Plate 1 1 4 150134 Bottom Stop Plate 1 1 5 150136 Locating Pin 1 1 6 150138 Latch Cover 1 1 7 150141 Hinge Pin 2 2 8 600017 Electric Mounting Box 1 1 9 150137 Top Stop Plate 1 1 10 150139A Tilt Guide 1 1 11 150142 Latch Pin 2 2 12 150143 Pivot Bar 1 1 13 DRM316A1-1 Handle Assembly 1 1 14 150122 Center Support 1 1 15 600143A Front Dome Cover Ass'y. 1 1 16 600143B Rear Dome Cover Ass'y. 1 1 17 150132-4 Plexiglass Sight Window 1 1 18 150123 Base Plate 1 1 19 F1111 #14 X 1" HWH Type B T/Screw 4 4 20 600018-4 J-Bolt 2 2 21 600019 Pendant Holder 1 1 22 600087 Aluminum Dome Plate 1 1 23 150125 A-Frame Assembly 1 1 24 150140 Rear Pivot Support 1 1 25 600018-5 Electric Pump Clamp 2 2 26 P1008 Electric Hydraulic Pump W/Hand Remote 1 1 27 P1014 29.5" Hydraulic Hose W/Fittings 1 1 28 P1013 38.5" Hydraulic Hose W/Fittings 1 1 29 P1012 Electr ic Enclosure Box 1 1 30 P1010 Limit Switch 1 1 31 P1016 Conduit Fitting 1 1 32 P1017 Straight Connector 1 1 33 P1020 90 Degree Connector 3 5 34 F1654 3/4"-10UNC X 6" Grade 5 Hex Head Cap Screw 1 1 35 F1655 3/4"-10UNC Nylon Self Locking Hex Nut 1 1 36 F1216 1/4"-20UNC X 1" Flat Countersink Allen Head 4 4 37 155186 Garlock Bushing 1 1 38 F1966 1/2" X 2 1/2" Galvanized Pipe Nipple 1 1 39 DRM316A1-2 Clip Pin 2 2 40 DRM316A1-5 0.06" Heavy Compression Spring 1 1

Item Part Description DRM652/7848 DRM653/7849 No. No. Quantity Quantity 41 P1105 0.055" Compression Spring 1 1 42 F1048 #10-32UNF X 3/8" Button Head Screw 2 2 43 F1204 1/4" X 1/4" with #10-32 UNF Thread 2 2 44 F1347 5/16"-18UNC X 3/4" Carriage Bolt 2 2 45 P1015 Hydraulic Cylinder (18" CRSS) 1 1 46 F1468 3/8"-16UNC X 3/4" Carriage Bolt 2 2 47 F1922 3/8" Snap Binding Screw Post 8 8 48 F1923 Nylon Flat Washer 8 8 49 P1155 Safety Interlock Switch with Key 1 1 50 F1425 3/8"-16UNC X 1" Grade 8 Flange Bolt 12 12 51 F1426 3/8"-16UNC Grade 8 Flange Nut 8 8 52 F1421 3/8"-16UNC Hex Whiz Lock Nut 6 6 53 F1339 5/16"-18UNC Hex Whiz Lock Nut 6 8 54 F1338 5/16"-18UNC X 3/4" Hex Flange Whiz Lock Bolt 2 4 55 600143-6 Shock Mounting Bracket 1 1 56 P1151 Fixed Force Gas Spring 1 1 57 P1152 Gas Spring End Fitting 2 2 58 P1154 Gas Spring Ball Stud 2 2 59 P1153 Gas Spring Safety Clip 2 2 60 F1159 1/4"-20UNC X 1/2" Hex Head Cap Screw 4 4 61 F1199 1/4"-20UNC X 3/4" Grade 5 Hex Head Cap Screw 6 6 62 F1214 1/4"-20UNC x 1/2" 82 Deg. Socket Flat Cap Screw 2 2 63 F1152 1/4"-20UNC Center Hex Head Lock Nut 8 8 64 F1200 1/4" Star Lock Washer 8 8 65 F1215 1/4"-20UNC X 1 1/2" Grade 5 Hex Head Cap Screw 0 4 66 F1197 1/4" Lock Washer 4 8 67 F1158 1/4"-20UNC X 1/2" Allen Head Set Screw 2 2 68 150146 Hose Bracket 0 1 69 P1018 Knob Selector Switch 0 1 70 P1011 Extraflex Conduit 1.5 ft 6.5 ft 71 F1191 1/4"-20UNC Brass Tip Hex Socket Set Screw 1 1 72 P1037 1/2" Conduit Lock Nut 2 3 73 F1719 #10-24UNC X 1 1/2" Slotted Head Machine Screw 2 4 74 F1722 #10-24 Nylock Nut 0 4 75 F1039 #8-32UNC X 1/2" Slotted Head Machine Screw 10 10 76 F1038 #8-32UNC Nylon Self Locking Hex Head Nut 12 12 77 F1720 #10-24UNF X 1" Slotted Head Machine Screw 1 3 78 P1126 Rubber Bumper 0 2 79 F1054 #10 Flat Washer 4 6 80 P1025 Contact Block 0 1 81 600021 Electr ic Pump Guard 0 1 82 P1009 Shur Flow Pump, W/Filter & W/Fittings 0 1 83 P1085 1/2" I.D. Reinforced PVC Tubing 0 14 ft 84 F1949 5/8" Hose Clamp 0 3 85 600020 Base Pump Mounting Plate 0 1 86 F1945 1/2" Pipe X 1/2" Hose Barb 0 1 87 DRM345-9 Wand 0 1

Item Part Description DRM652/7848 DRM653/7849 No. No. Quantity Quantity 88 F1053 #10-24UNC Star Lock Hex Head Nut 5 5 89 F1704 Internal Star Lock Washer 11 13 90 F1036 #8-32UNC X 1 1/2" Slotted Head Machine Screw 4 4 91 F1057 #10-32UNF X 3/8" Hex Head Green Ground Screw 0 1 92 F1035 #8 External Star Lock Washer 0 2 93 P1024 4 X 2 Electrical Box 0 1 94 F1069 #10-32UNF X 3/8" Slotted Head Machine Screw 0 1 97 P1127 Cord Connector 0 1 99 P1141 #10 Cup Washer 1 1 100 P1019 Closing Button 1 0 101 P1050 13/16" Nylon Finishing Plug 2 1 102 F1983 Flat Washer 1 2

6 Electrical Schematic for DRM652/7848

7 Electrical Schematic for DRM653/7849

8 Preventative Maintenance

1) Check hydraulic oil level. Should be approximately 1" from top of filler hole. Use a general purpose medium weight hydraulic fluid. New Pig Item# DRM673

2) Check for loose nuts, bolts and pins.

3) Check Ram Plate to insure that it is secure to the hydraulic cylinder shaft. Run unit empty to full extension of the hydraulic cylinder. Allow the unit to build full pressure, this will lock the cylinder in place so that it can be tightened or removed. Caution - Loosen set screw before attempting to tighten or remove ram plate.

Tighten set screw after adjusting

9 Trouble Shooting Guide

Hydraulic pump runs, but ram will not move.

• Hydraulic fluid is low - Use a medium weight hydraulic fluid and fill to within 1" of the top of filler hole with the ram in the up position.

• Up and down lever is not fully engaged - Make sure lever is moved completely to the up or down position.

• Breather cap on the hydraulic pump is closed - Open cap.

Waste pump runs, but will not pump.

• Check hoses for obstructions.

• Check filter screen and clean.

Hydraulic pump will not run.

• Safety cover micro is not fully engaged - Make sure it is fully closed.

• Safety cover micro is out of alignment - Adjust micro so it is fully engaged when cover is in the closed position.

• Tilt micro is not fully engaged - Make sure the compactor is in the upright position and the locking pins are fully extended and depressing the micro.

• Tilt micro is out of alignment - Adjust micro so it is fully depressed when compactor is in the upright position and the locking pins are fully extended.

• Check power supply to the unit.

Loose Ram Plate

• Ram plate is loose - Run the compactor empty to full extension of hydraulic cylinder. Allow unit to build full pressure, this will lock the cylinder in place so it can be tightened or removed. CA

UTION: Loosen set screw before attempting to tighten or remove ram plate.

Section II - Air Compactors

1 Setup Instructions

1) Remove PIG®Waste Compactor from pallet and place on floor.

2) If desired, permanently mount the compactor to the floor using the pre-drilled holes in the base. Up to 1/2" floor anchors can be used. Floor anchoring not required for operation (anchors not included).

3) Remove the yellow plug in the top of the air pump with wrench. Replace with the attached black vent cap. Do not over tighten the vent cap with wrench.

4) Remove the pipe plug from the air intake pipe located on the back of the unit, attached to the side of the Rear Pivot (Part # 19 on exploded view).

5) Screw a male air connect chuck into the 3/8" pipe.

6) Attach air chuck and air line (both not included) to male air connect.

7) Ground unit to earth ground with provided grounding wire.

Note: A ground is provided with DRM654 & DRM655.

Note: An in line air filter (included) and oiler (not included) should be used with this unit.

2 Operating Instructions

Always wear the proper safety equipment when operating this unit.

1) Open safety cover.

2) Tilt unit back with drum in place to facilitate loading.

3) Return to upright locked position and close safety cover.

4) Move directional lever on air hydraulic pump to the down position and depress operation button to compact. Continue to compact until the pump stops (reaching maximum pressure).

5) To raise the ram, release button to stop, move directional lever on air hydraulic pump to the up position and depress operation button.

Note: Unit will not operate if the unit is not in the upright position or safety cover is not closed.

Item# DRM654 / 7850 • PIG®Compactor - Air DESCRIPTION

- An air-driven hydraulic compaction device used to increase the

amount of waste that can fit into a disposal drum.

Packaging: 1 Box/Pallet Color: Black/Yellow Weight: 506 lbs. # Per Pallet: 1 Dimensions:

Overall Dimensions - 67 1/8” H x 31 1/2” W x 38” D

Ram Diameter - 22” O.D. Composition: Hot rolled steel, structural c-channel and aluminum. Minimum Air Required: 80 psi, 10 cfm air Average Cycle Time*: 2 Minutes (1 minute up, 1 minute down) *May vary according to air pressure.

FEATURES/BENEFITS

• Compacts as many as 6 drums into 1 / Reduces waste stream and disposal costs.

• Air driven hydraulic pump (preset at 2,500 PSI) / Provides 12,000 lbs. of

downward force.

• “Ram Guard” covers top of drum / Prevents any possible hand injuries.

• Microswitch prevents use of compactor until cover is shut.

• Manually operated on/off air valve / Unit will not operate unless the valve is

depressed. When valve is released compactor shuts off.

• Tilt back frame / Allows drum to be filled with materials without having to move

drum away from compactor.

• Safety interlock / Won’t run unless the unit is in the locked upright position.

• Raised steel base plate under drum / Prevents the bottom of the drum from bowing

under the pressure of compaction.

• View port on ram guard / Allows the user to safely view what is happening in the

drum without opening the lid.

• Mounting holes in the base plate / Allows permanent mounting to floor.

Product Data Sheet

Item # DRM654 / 7850 Page 2

FEATURES/BENEFITS (Continued)

• Drain holes in the ram plate / Allows liquid collected on the top of the ram

plate to drain back into the drum when the plate is lifted.

• Retaining pin / Keeps drum located and secure underneath ram.

• Includes air line filter / Removes water from air line and extends life of pump.

• Waste pump available (DRM345) / Allows liquids to be pumped from waste drum.

APPLICATIONS

Designed to assist in waste minimization programs by allowing the user to fit more soft waste in each disposal drum. Designed to compact absorbents, rags, paper filters and trash. * The unit is NOT for use with metal, wood or other hard materials, flammables or crushing steel drums.

Rev. 10/01/97

Item# DRM655 / 7851 · PIG®Spark-Resistant Compactor DESCRIPTION

- An air operated, spark-resistant compaction device used to reduce

waste to a fraction of its original volume.

Packaging: 1 Box/Pallet Color: Black/Silver Weight: 486 lbs. # Per Pallet: 1 Dimensions:

Overall - 31 1/2” W x 67 1/8” H x 38” D Composition:

Aluminum: Ram, Base, Retaining Pin, Ram Guard, Surround

Shield. Frame: Hot Rolled Steel Minimum Air Required: 80 PSI, 10 CFM Air Average Cycle Time*: 2 Minutes (1 minute down, 1 minute up) * May vary according to air pressure

FEATURES/BENEFITS

• All components that a drum may come in contact with are made of aluminum with

air-driven hydraulics / Spark-resistant.

• Compacts up to 6 to 1 (depending on material) / Reduces disposal costs by having

less drums to dispose of.

• Use with absorbents, rags, paper, or anything that is “soft” rather than “hard”

and non-metallic / Minimizes waste.

• Air-driven hydraulic pump (preset at 2,500 PSI) / Provides 12,000 lbs. of

downward force.

• “Ram guard” covers the top of drum / Prevents any possible hand injuries.

• Microswitch prevents use of compactor until cover is shut.

• Safety interlock / Compactor will not run unless frame is locked into the upright

position.

• Manually operated on/off air valve / Unit will not operate unless the valve is

depressed. When valve is released compactor shuts off.

Product Data Sheet

Item # DRM655 / 7851 Page 2 FEATURES/BENEFITS (Continued)

• Tilt back frame / Allows drum to be filled with materials without having to move

drum away from compactor.

• Raised aluminum base plate / Centers the drum under the ram plus it prevents the

bottom of the drum from bowing under compaction force.

• View port on ram guard / Allows the user to view compacting ram and any liquids

that may accumulate.

• Holes drilled in base plate / Allows unit to be mounted to floor. Floor anchoring

is not required.

• Drain holes in ram plate / Allows liquids to rise to the top when compacting.

• Retaining pin / Keeps drum located and secure underneath ram.

• Compactor includes an attached grounding wire / Allows user to ground unit for

added safety.

• Includes air line filter / Removes water from air line and extends the life of

the pump.

APPLICATIONS

To assist in waste minimization, allows the user to fit more soft waste in each disposal drum. **IMPORTANT: It is the user’s responsibility to ensure waste entered into drum will not generate a spark by itself, or by coming in contact with the drum.

Rev. 10/01/97

Item# DRM656 / 7852 · PIG®Spark-Resistant Compactor With Waste

Pump

DESCRIPTION

- An air operated, spark-resistant compaction device used to reduce

waste to a fraction of its original volume.

Packaging: 1 Box/Pallet Color: Black/Silver Weight: 524 lbs. # Per Pallet: 1 Dimensions:

Overall - 31 1/2" W x 67 1/8" H x 38" D Composition:

Compactor See DRM655. PUMP: Wand; Aluminum, Hose; Static

Dissipative. Wetted Pump Parts: Polypropylene, SS and Teflon Minimum Air Required: 80 PSI, 10 CFM Air Average Cycle Time*: 2 Minutes (1 minute down and 1 minute up)

* May vary according to air pressure Pump Wetted Parts: SS-Filled Acetal Center Body: Polypropylene Check Valve: Stainless Steel Diaphragm O-Ring: Teflon Pump Output: 13 GPM (self priming)

FEATURES/BENEFITS

• All components that a drum may come in contact with are made of aluminum with

air-driven hydraulics / Spark-resistant.

• Compacts up to 6 to 1 (depending on material) / Reduces disposal costs by having

less drums to dispose of.

• Use with absorbents, rags, paper, or anything that is "soft" rather than "hard"

and non-metallic / Minimizes waste.

• Air-driven hydraulic pump (preset at 2,500 PSI) / Provides 12,000 lbs. of

downward force.

Product Data Sheet

Item # DRM656 / 7852 Page 2 FEATURES/BENEFITS (Continued)

• "Ram guard" covers the top of drum / Prevents any possible hand injuries.

• Microswitch prevents use of compactor until cover is shut.

• Safety interlock / Compactor will not run unless frame is locked into the upright position.

• Manually operated on/off air valve / Unit will not operate unless the valve is depressed. When valve is released compactor shuts off.

• Tilt back frame / Allows drum to be filled with materials without having to move drum away from compactor.

• Raised aluminum base plate / Centers the drum under the ram plus it prevents the bottom of the drum from bowing under compaction force.

• View port on ram guard / Allows the user to view compacting ram and any liquids that may accumulate.

• Holes drilled in base plate / Allows unit to be mounted to floor. Floor anchoring is not required.

• Drain holes in ram plate / Allows liquids to rise to the top when compacting.

• Retaining pin / Keeps drum located and secure underneath ram.

• Compactor includes an attached grounding wire / Allows user to ground unit for added safety.

• Includes air line filter / Removes water from air line and extends the life of the pump.

• Factory installed non-metallic groundable diaphragm pump out kit / Static buildup bleed-off, provides superior compatibility with harsh industrial solvents and other volatile materials.

APPLICATIONS

Rev. 10/01/97

4 Exploded View

Revision: 1 11/6/97

Air Operated Compactors

5 Parts List

AIR OPERATED COMPACTOR(S) PART LIST

Item Part Description DRM654/7850 DRM655/7851 DRM656/7852 No. No. Quantity Quantity Quantity 1 150123A Base Plate Locating Ring 1 0 0 2 150123-7 Steel Round Disc 1 0 0 3 150141 Hinge Pin 2 2 2 4 150134 Bottom Stop Plate 1 1 1 5 150137 Top Stop Plate 1 1 1 6 150135 Pump Mount Bracket 1 1 1 7 150138 Latch Cover 1 1 1 8 150136 Locating Pin 1 0 0 9 150122 Center Support 1 1 1 10 150133 Micro Switch Mount 1 1 1 11 150139A Tilt Guide 1 1 1 12 150142 Latch Pin 2 2 2 13 600150-2 Outer Micro Switch Guide 1 1 1 14 600150-3 Inner Micro Switch Guide 1 1 1 15 600143-6 Shock Mounting Bracket 1 1 1 16 600143A Front Dome Cover Ass'y. 1 1 1 17 600143B Rear Dome Cover Ass'y. 1 1 1 18 150132-4 Plexiglass Sight Window 1 1 1 19 150140A Air Fitting Assembly 1 1 1 20 DRM316A1-1 Handle Assembly 1 1 1 21 150123 Base Plate 1 1 1 22 150125 A-Frame Assembly 1 1 1 23 150140 Rear Pivot Support 1 1 1 24 600087 Aluminum Dome Plate 1 1 1 25 F1159 1/4"-20UNC X 1/2" Hex Head Cap Screw 2 2 3 26 F1216 1/4"-20UNC x 1" Flat Countersink Allen Head 4 0 0 27 F1158 1/4"-20UNC X 1/2" Allen Head Set Screw 2 2 2 28 F1654 3/4"-10UNC X 6" Grade 5 Hex Head Cap Screw 1 1 1 29 F1655 3/4"-10UNC Nylon Self Locking Hex Nut 1 1 1 30 F1425 3/8"-16UNC X 1" Grade 8 Flange Bolt 12 12 12 31 F1426 3/8"-16UNC Grade 8 Hex Head Flange Nut 9 9 9 32 F1421 3/8"-16UNC Hex Head Whiz Lock Nut 5 5 5 33 F1199 1/4"-20UNC X 3/4" Grade 5 Hex Head Cap Screw 8 4 4 34 F1152 1/4"-20UNC Center Hex Lock Nut 5 5 5 35 F1164 1/4" Lock Washer 4 1 5 36 F1049 #10 X 1" Hex Washer Head Screw (AB) 4 4 4 37 F1338 5/16"-18UNC X 3/4" Hex Head Whiz Lock Screw 2 2 4 38 F1339 5/16"-18UNC Hex Head Whiz Lock Nut 4 4 6 39 N11-417B 1/4" O.D. Polyethylene Tubing 7' 7' 7' 40 F1048 #10-24UNC X 3/8" Button Head Machine Screw 2 2 2

Item Part Description DRM654/7850 DRM655/7851 DRM656/7852 No. No. Quantity Quantity Quantity 41 F1200 1/4" Star Lock Washer 2 2 2 42 F1196 1/4" I.D. X 1" O.D.Flat Washer 0 0 5 44 155186 Garloc Bushing 1 1 1 45 214C Air V alv e 2 2 2 46 1169X4S Male Swivel Elbow 4 4 4 47 F1032 #8-32UNC X 1" Slotted Head Machine Screw 2 2 2 48 F1031 #8-32UNC Hex Head Nut with Star Lock Washer 2 2 2 49 F1923 Nylon Flat Washer 8 8 8 50 F1922 3/8" Snap Binding Screw Post 8 8 8 51 1168X4X6 Male Connector 1 1 1 52 F1204 1/4" X 1/4" with #10-32UNC Thread 2 2 2 53 DRM316A1-2 Clip Pin 2 2 2 54 DRM316A1-5 0.06" Heavy Compression Spring 1 1 1 55 P1105 0.055" Compression Spring 1 1 1 56 1169X4X6S Male Swivel Elbow 1 1 1 57 PA50D Hydraulic Pump 1 1 1 58 8936-0369 Air Valve 1 1 1 59 P1015 Hydraulic Cylinder (18" CRSS) 1 1 1 60 F1971 3/8" X 2-1/2" Pipe Nipple 1 1 1 61 P1104 3/8" Air Filter 1 1 1 62 F1191 1/4"-20UNC Brass Tip Hex Socket Set Screw 1 1 1 63 600018-4 J-Bolt 1 1 1 64 150135-1 Air Pump Clamp 1 1 1 65 150143 Pivot Bar 1 1 1 66 600150-1 Micro Switch Activator 1 1 1 67 H42508X16 16" Hydraulic Hose W/Fittings 1 1 1 68 H42508X24 24" Hydraulic Hose W/Fittings 1 1 1 69 P1151 Fixed Force Gas Spring 1 1 1 70 P1152 Gas Spring End Fitting 2 2 2 71 P1153 Gas Spring Safety Clip 2 2 2 72 P1154 Gas Spring Ball Stud 2 2 2 73 F1036 #8-32UNC X 1-1/2" Slotted Head Machine Screw 2 2 2 74 F1038 #8-32UNC Nylon Self Locking Hex Nut 10 10 10 75 F1468 3/8"-16UNC X 3/4" Carriage Bolt 2 2 2 76 F1039 #8-32UNC X 1/2" Slotted Head Machine Screw 8 8 8 77 F1065 #10-24UNC X 5/8" Slotted Head Machine Screw 2 2 2 78 F1054 #10 Steel Flat Washer 2 2 2 79 F1722 #10-24UNC Nylon Self Locking Hex Nut 2 2 2 80 600103 Locating Pin 0 1 1 81 600104 Non-Sparking Kit 0 1 1 82 600104-3 Aluminum Round Disc 0 1 1 83 600107 Brass Grounding Washer 0 1 1 84 P1090 Beam Clamp 0 1 1 85 P1091 Terminal Lug 0 1 1 86 P1092 6' Green Ground Wire 0 1 1 87 F1219 1/4"-20UNC X 1" Brass Hex Head Screw 0 1 1

Item Part Description DRM654/7850 DRM655/7851 DRM656/7852 No. No. Quantity Quantity Quantity 88 F1220 1/4"-20UNC X 1" Brass Flat Countersink Allen Head 0 7 7 91 P1088 1/2"Male Nipple with 1/2" Hose Barb 0 0 2 92 P1089 1/2" Female Nipple with 1/2" Hose Barb 0 0 1 93 P1086 Pump Model 66056-2A4 0 0 1 94 P1093 1/2" X 90 Degree Elbow (Brass) 0 0 1 95 P1094 1/2" X 3" Nipple (Brass) 0 0 1 96 P1087 Ring T erminal 0 0 1 97 150150 Pump Guard 0 0 1 98 150146 Hose Bracket 0 0 1 99 F1938 3/8" B.I P. X 1-1/2" Nipple 0 0 1 100 DRM345-8 3/8" X 48" Black Air Hose 0 0 1 101 A116-6 3/8" Ball Valve 0 0 1 102 P1097 1/2" Hose Clamp 0 0 3 103 F1940 1/4" Pipe X 3/8" Hose Barb 0 0 1 105 DRM345-10 3/8" Pipe X 3/8" Hose Barb 0 0 1 106 F1215 1/4"-20UNC X1-1/2" Hex Head Cap Screw 0 0 4 108 F1939 3/8" Hose Clamp 0 0 2 109 P1083 1/2 " Reinforced Hose X 7' 0 0 2 110 600099-3 18" Aluminum Wand 0 0 1

6 Air Schematics

DRM654/7850 & DRM655/7851 Air Schematic

DRM656/7852 Air Schematic

7 Preventative Maintenance

1) Clean Bowl Filter - Keep air dry.

2) Add a small amount of air tool oil or light weight machine oil to air line. Note: An automatic oiler may be added to the air line on the unit, but do not over oil.

3) Check hydraulic oil level. Should be approximately 1" from top of filler hole. Use a

general purpose medium weight hydraulic fluid. New Pig Item # DRM673

4) Check for loose nuts, bolts and pins.

5) Check Ram Plate to insure that it is secure to the hydraulic cylinder shaft. Run unit empty

to full extension of the hydraulic cylinder. Allow the unit to build full pressure, this will lock the cylinder in place so that it can be tightened or removed. Caution - Loosen set screw before attempting to tighten or remove ram plate.

8 Trouble Shooting Guide

Hydraulic pump runs, but ram will not move.

• Low air pressure - Air pressure should be between 80 PSI and 120 PSI.

• Hydraulic fluid is low - Use a medium weight hydraulic fluid and fill to within 1" of the top of filler hole with the ram in the up position.

• Water and dirt in the air supply - Drain water and clean filter bowl. Add a small amount of air tool oil or light weight machine oil to the air line.

• Up and down lever is not fully engaged - Make sure lever is moved completely to the up or down position.

• Breather cap on the hydraulic pump is closed - Open cap.

Waste pump runs, but will not pump.

• Check hoses for obstructions.

• Check filter screen and clean.

Pump will not run.

• Check air supply.

• Add a small amount of air tool oil or light weight machine oil to the air line.

Hydraulic pump will not run.

• Check air supply - Air pressure to unit should be between 80 psi and 120 psi.

• Water and dirt in the air supply - Drain water & clean filter bowl. Add a small amount of air tool oil or light weight machine oil to the air line.

• Safety cover micro is not fully engaged - Make sure it is fully closed.

• Safety cover micro is out of alignment - Adjust micro so it is fully engaged when cover is in the closed position.

• Tilt micro is not fully engaged - Make sure the compactor is in the upright position and the locking pins are fully extended and depressing the micro.

• Tilt micro is out of alignment - Adjust micro so it is fully depressed when compactor is in the upright position and the locking pins are fully extended.

Loose Ram Plate

• Ram plate is loose - Run the compactor empty to full extension of hydraulic cylinder. Allow unit to build full pressure, this will lock the cylinder in place so it can be tightened or removed.

UTION: Loosen set screw before attempting to tighten or remove ram plate.

Section III - Air Waste Pump

1 Optional Waste Pump

Waste Pump Assembly

Item# DRM345/7818

WASTE PUMP PARTS LIST DRM345

Item No. Part No. Description Quantity 1 150123 Base Plate 1 2 150140 Rear Pivot 1 3 150150 Pump Guard 1 4 666053-311 Diaphragm Pump 1 5 150146 Hose 1 6 F1938 3/8" x 1 1/2" Pipe Nipple 1 7 A116-6 3/8" Ball Valve 1 8 DRM345-8 3/8" x 48" Black Air Hose 1 9 DRM345-9 1/2" x 18" PVC Pipe 1 10 DRM345-10 3/8" Pipe x 3/8" Hose Barb 1 11 F1939 3/8" Hose Clamp 2 12 F1940 1/4" Pipe x 3/8" Hose Barb 1 13 F1946 1/2" 90 Deg. PVC Elbow 1 14 F1947 5/8" x 7' Clear Hose 2 15 F1948 1/2" x 3" PVC Pipe Nipple 1 16 F1184 1/4"-20UNC x 1" Hex Head Bolt 4 17 F1196 1/4" Flat Washer 4 18 F1338 5/16"-18UNC x 3/4" Hex Head Flange Bolt 2 19 F1339 5/16"-18UNC Hex Head Flange Nut 2 20 DRM345-21 Spacer 1 21 F1949 5/8" Hose Clamp 3 22 F1164 1/4" Lock Washer 4 23 F1943 1/2" Pipe x 5/8" Hose Barb 3

New Pig

One Pork Avenue • Tipton, PA 16684-0304

Pig DRM652 / 7848, DRM653 / 7849, DRM654 / 7850, DRM655 / 7851, DRM656 / 7852 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual