PIE Practical Instrument Electronics 311, 311 Plus Operating Manual

Model 311
Diagnostic RTD
& Milliamp Calibrator
Operating Instructions
• Two Calibrators in One!
Calibrate all your RTD instruments AND your milliamp loops with the PIE 311Plus. It has all the functions of a 12 type RTD calibrator and can source 0 to 24 milliamps or simulate a two wire transmitter like a milliamp calibrator. You may also perform stand alone calibrations of two wire transmitters by simultaneously supplying the RTD input signal while supplying the 24 volts to power up the transmitter and monitoring the milliamp output signal. Powers HART™ transmitters with built-in 250 ohm resistor simplifying hookups with HART communicators.
• Troubleshoot loop problems
Quickly diagnose ground fault and current leakage with the patented loop diagnostic technology (US Patent 7,248,058).
• Troubleshoot RTD sensors
Troubleshoot sensor connections and find broken wires with patented technology. Connect your two, three or four wire RTDs and the PIE 311Plus automatically detects the connections. Secondary display shows the resistance value corresponding to the RTD temperature.
• Easy to use in the shop, plant, or field
With the PIE 311Plus you can check & calibrate all your RTD instruments, measure RTD Sensors, and calibrate 4 to 20 milliamp instruments. Automatic indication of connections on the display for simple hookups. Carry it without worry - it comes protected with a rubber boot and rugged, low profile switches. Easy to operate even in dark areas with the backlit display.
• Calibrate directly in temperature (°C & °F)
Stop carrying around a decade box and RTD resistance tables. The PIE 311Plus works with the RTDs you use including Platinum 10, 50, 100, 200, 500 & 1000 (alpha = 3850), Pt 100 Ohm (alpha=3902, 3916, 3926), Copper 10 & 50 Ohm, and Nickel 120 Ohm. Easily set any value quickly to within 0.1° with the adjustable digital potentiometer “EZ-DIAL” plus store any three temperatures for instant recall with the EZ-CHECK™ switch. And from 0.00 to 401.00 and 0.0 to 4010.0 Ohms.
• Checkout all your 4 to 20 mA loops & instruments
With the built-in milliamp calibrator you can check, calibrate and measure all your current signal instruments in a 4 to 20 milliamp loop. It can be used at any access point in your loop. Source & Read 0.000 to 24.000 mA, Simulate a 2 Wire Transmitter or use the PIE 311Plus to simultaneously power your 2 Wire Transmitter and measure its output while simulating the sensor input
• Fast calibration with automatic output stepping
Choose between 2, 3, 5, 11 and 21 steps to automatically increment the output in 100%, 50%, 25%, 10% or 5% of span. Select the step time to match your system from 5, 6, 7, 8, 9, 10, 15, 20, 25, 30 and 60 seconds.
• Compatible with ALL process instruments
No competitor’s calibrator is compatible with as many process instruments! Connect directly to the RTD inputs of smart transmitters, PLCs, DCS and multichannel recorders and verify their outputs or displays. Works with older instruments with fixed excitation currents and newer multichannel instruments that switch the excitation current between input channels.
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Practical Instrument Electronics
.
Page 1
Deluxe Hands Free
Carrying Case (Included)
Evolution RTD Test
Leads (Included)
Magnetic Hanging Strap
(Optional)
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 2
Basic Operation
+
-
100.0
2, 3, 4 Wire Detection
MAX
HI
READ MIN
LO
+
°C
SOURCE
OFF
READ
Double Click
Menu
Push & Turn
Fast Dialing Push & Hold
Store/Step
for
to
-
3 2 1 4
Diagnostic RTD &
Milliamp Calibrator
Loop Leak Detect ∙ Transmitter Supply
SET
OVERLOAD
q EZ-CHECK™ SWITCH
SOURCE: Instantly output two preset RTD
temperatures or milliamp values by moving the EZ-CHECK™ switch to the “LO” position or “HI”
For fast three point checks select the
position. “SET” position. The PIE 311Plus will remember the last “SET” value, even with the power off. These values can easily be changed to suit the calibration requirements. The values stored in the HI and LO positions are also used for Auto Stepping.
READ: Slide the switch to the SET position. The PIE 311Plus will display the current temperature from the RTD sensor or the current milliamp value. Slide the switch to HI and the highest value measured since turn-on or reset will be displayed; slide the switch to LO and the lowest value measured since turn-on or reset will be displayed.
w SOURCE/OFF/READ Switch
Select “SOURCE” to output in °C, °F, Ohms or milliamps. Select “READ” to read a RTD sensor, Ohms or milliamps. Select “OFF” to turn the unit off.
e EZ-DIAL™ KNOB
SOURCE: Turn the knob to adjust the output level. Turn clockwise to increase the output, counter clockwise to decrease the output in 0.1°,
0.01 Ω or 0.001 mA steps at a time. Push down and turn the EZ-DIAL knob for faster dialing.
Press and hold the knob for two seconds to store desired EZ-Check™ HI/LO points in SOURCE mode. Continue to press and hold the knob for three more seconds to start the automatic stepping or ramping.
READ: Press and hold the knob for two seconds to transfer the current measured value into the EZ-Check™ HI/LO points. This clears the HI/LO readings which will update as the measured value changes.
Double click the knob to get into the PIE 311Plus Configuration Mode.
CHANGING BATTERIES
Low battery is indicated by a battery symbol on the display. Approximately one hour of typical operation remain after the first time the low battery symbol appears. To change the batteries; remove the rubber boot, remove the battery door from the back of the unit by sliding the door downward. This allows access to the battery compartment. Replace with four (4) “AA” 1.5V batteries being careful to check the polarity. Replace the battery door and the boot. All stored configuration options (T/C Type, EZ-CHECK Memories, etc.,) are reset to factory settings when the batteries are removed.
Note: Alkaline batteries are supplied and recommended. Purchase the optional Ni-MH rechargeable batteries for maximum battery life.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 3
Configuration
Double Click Menus - MAIN Page
Move w POWER SWITCH to “SOURCE” or “READ”.
DOUBLE CLICK
EZ-DIAL KNOB
FOR CONFIGURATION
V#.##
Read mA, Power/Measure
Transmitters & Leak Detect
MAIN
> EXIT (1/3) FUNCTION mA MODE READ PWR MEAS UNITS mA % HART 250Ω ON OFF
Double click the EZ-DIAL knob to access the Double Click Menus. Shown are the MAIN menus for each function. Turn the knob to scroll thru the menus and press the knob to select. Available choices are shown in grey.
Source RTDs
MAIN
>EXIT (1/3) FUNCTION RTD UNITS °C °F RTD Pt 10 0 a=3850
[*See Read RTD]
Read RTDs
MAIN
>EXIT (1/3) FUNCTION RTD UNITS °C °F
RTD Pt 100 a=3850,
Pt 500 a=3850, Pt 1000 a=3850, Pt 100 a=3902, Pt 100 a=3916, Pt 100 a=3926, Cu 10 a=4274, Cu 50 a=4280, Ni 120 a=6720 Pt 10 a=3850, Pt 50 a=3850
Pt 200 a=3850,
Source & Read Ohms
MAIN
> EXIT (1/3) FUNCTION OHMS RTD mA RANGE 400 Ω 4000 Ω
Source mA &
Simulate 2 Wire Transmitters
MAIN
> EXIT (1/2) FUNCTION mA MODE SOURCE 2W SIM UNITS mA % HART 250Ω ON OFF
Turn the e DIAL KNOB to move through the two to four pages of menus. Press the e DIAL KNOB to toggle between OFF and ON or to scroll through the settings.
Double Click Menu - RTD DISPLAY
RTD DISPLAY (SOURCE)
> EXIT (2/4) DISPLAY OHMS OFF ON SENSOR mA* OFF ON
RTD DISPLAY (READ)
> EXIT (2/3) DISPLAY OHMS OFF ON
DISPLAY OHMS - If DISPLAY OHMS is ON the
Ohms value corresponding to the sourced or measured temperature is displayed.
SENSOR mA - If SENSOR mA is ON the excitation current supplied from the RTD measuring instrument is displayed (SOURCE only).
Double Click Menu - OHMS DISPLAY
OHMS DISPLAY
> EXIT (2/4) SENSOR mA* OFF ON
SENSOR mA - If SENSOR mA is ON the
excitation current supplied from the resistance measuring instrument is displayed (SOURCE only).
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 4
Configuration
Double Click Menu - mA DISPLAY
mA DISPLAY (For RTD)
> EXIT (3/4) MODE HART 250Ω ON OFF
LEAK DETECT OFF ON
MODE - pressing the knob will cycle through READ, PWRM, READ%, PWRM% and OFF.
READ turns on the mA display and indicates
current passing through the loop proportional to the input of the transmitter which is controlled by the output of the 311Plus. Choose READ% to display in percent of 4-20 milliamps.
PWRM is POWER MEASURE which uses the internal loop supply of the 311Plus to power up the transmitter while indicating the current passing through the loop proportional to the input of transmitter which is controlled by the output of the 311Plus. Choose PWRM% to display in percent of 4-20 milliamps.
If PWRM or PWRM% is selected an additional menu selection of LEAK DETECT will appear. When LEAK DETECT is turned on the 311Plus will display LEAK and the amount of current that is uncontrolled in the loop. This may be due to a faulty transmitter, corrosion causing a bridge to ground or moisture present at some connection point. When LEAK DETECT tests a loop with leakage the loop mA signal will be affected.
HART 250Ω - turn on the 250Ω resistor if you are powering up a HART transmitter. This provides the loop load required for HART communication.
OFF READ PWRM READ% PWRM%
Double Click Menu - FEATURES
FEATURES
> EXIT (4/4) AUTO OFF ON OFF BACKLIGHT ON OFF STEPS/RAMP 2 3 5 11 RAMP STEP/RAMP TIME 5 6 7 8 9 10 15 20 25 30 60
AUTO OFF - If AUTO OFF is ON, the unit will
turn off after 30 minutes of inactivity to save battery life. If AUTO OFF is OFF the unit will stay on until the POWER SWITCH is moved to the off position.
BACKLIGHT - If BACKLIGHT is ON the backlight will light all the time the unit is powered up. For maximum battery life turn the backlight off when using the calibrator in areas with enough ambient light to read the display. STEPS/RAMP - pressing the knob will cycle through 2, 3, 5, 11 and RAMP. The endpoints of the steps or ramp are based on the values stored in the HI and LO EZ-CHECK outputs.
2 steps will automatically switch between the values stored in the HI & LO EZ-CHECK (0 & 100%).
3 steps between the HI, Midpoint and LO EZ-CHECK (0, 50 & 100%).
5 steps between the HI and LO EZ-CHECK in 25% increments (0, 25, 50, 75 & 100%).
11 steps between the HI and LO EZ-CHECK in 10% increments (0, 10, 20...80, 90 &100%).
RAMP continuously ramps up and down between the HI and LO EZ-CHECK outputs.
STEP/RAMP TIME - pressing the knob will cycle through 5, 6, 7, 8, 9, 10, 15, 20, 25, 30 and 60 seconds.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 5
Storing EZ-CHECK Outputs
STORING HI and LO EZ-CHECK Outputs
Choose this function to provide a simulated RTD signal into controllers, temperature transmitters, indicators or any other input device that measure RTD sensors.
1) Store your high (SPAN) output temperature by moving the EZ-CHECK switch to the HI position and turn the EZ-Dial knob until STORED appears to store the value. Release the EZ-Dial knob.
2) Store your low (ZERO) output temperature by moving the EZ-CHECK switch to the LO position and turn the EZ-Dial knob until STORED appears to store the value. Release the EZ-Dial knob.
3) Instantly output your SPAN and ZERO temperature outputs by moving the EZ-CHECK switch between HI and LO. You may also select any third temperature output (such as mid-range) using the SET position on the EZ-CHECK switch.
e EZ-Dial knob until the desired temperature is on the display. Press and hold the
e EZ-Dial knob until the desired temperature is on the display. Press and hold the
Automatic Stepping
To change the Automatic Stepping settings
Double click the e DIAL KNOB at any time the unit is on and the menu will appear for 15 seconds.
Turn the e DIAL KNOB to move through down to the third (FEATURES) menu. Press the e DIAL KNOB to toggle between OFF and ON or to change the STEPS and the STEP TIME settings. These settings are remembered even with the power off.
EXIT MENU - exits this menu immediately and saves any changes. Menu will automatically exit after 15 seconds of inactivity.
STEPS - pressing the knob will cycle through 2, 3, 5 and 11 then reverse direction. The endpoints of the steps are based on the values stored in the HI and LO EZ-CHECK outputs.
2 steps will automatically switch between the values stored in the HI & LO EZ-CHECK (0 & 100%).
3 steps between the HI, Midpoint and LO EZ-CHECK (0, 50 & 100%).
5 steps between the HI and LO EZ-CHECK in 25% increments (0, 25, 50, 75 & 100%).
11 steps between the HI and LO EZ-CHECK in 10% increments (0, 10, 20...80, 90 &100%).
RAMP continuously between the HI and LO EZ-CHECK.
FEATURES
> EXIT (3/3) AUTO OFF ON OFF BACKLIGHT ON OFF STEPS/RAMP 2 STEP/RAMP TIME 5 6 7 8 9 10 15 20 25 30 60
3 5 11 RAMP
STEP TIME - pressing the knob will cycle through 5, 6, 7, 8, 9, 10, 15, 20, 25, 30 and 60 seconds.
To start the Automatic Stepping
Start automatic stepping or ramping by placing the EZ-CHECK Switch into the HI or LO position then press and hold the after 3 seconds and continue to press the DIAL KNOB) until the word STEPPING appears on the display. The word STEPPING will appear on the display anytime the selected automatic function is running. Stop the stepping by again pressing and holding the
e DIAL KNOB for 6 seconds (the word STORE will appear on the display
e DIAL KNOB for 3 seconds.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 6
Connections
The PIE 311Plus has four standard banana jacks for 2, 3 or 4 wire instruments or sensors. All connections are made at the top of the calibrator where the jacks are numbered for ease of use.
SOURCE - Plug in the 2, 3 or 4 wires to match the connection on the instrument being calibrated.
READ - Plug in the 2, 3 or 4 wires from the sensor and the PIE 311Plus will automatically detect the correct setting for 2, 3 or 4 wire simulation using a patented circuit.
Milliamp - All milliamp connections are connected to the banana jacks labeled 5 (+) and 6 (-).
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 7
Troubleshooting RTD Sensors
Problem found with RTD Sensor Wiring
Here is an example of the PIE 311Plus reading a sensor with all 4 wires connected.
Here is an example where connections are made to a 4 wire sensor and the 311Plus indicates that only Wires 1, 2 & 4 are connected. There may be a loose connection or a break in wire 3 somewhere between the sensor and the 311Plus.
Only a calibrator with PIE’s patented 2, 3 & 4 wire detection makes troubleshooting sensor wiring quick, easy and automatic. This is much simpler and faster than going through the process of testing each pair of wires to figure out which, if any, connection is loose or which wire is broken.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 8
°C
00.21mA FIXED
289.27 Ω
525.00
01.15mA PULSE
289.27 Ω
525.00
°C
Troubleshooting RTD Instruments
Troubleshooting RTD Instruments
When you are having an issue where an instrument won't read an RTD sensor or you don't know if the calibrator is connected properly the PIE 311Plus has a function to measure and display the fixed or pulsed sensor (excitation) current that the instrument uses to measure the resistance of the RTD sensor.
Double click the unit is on and then turn the e DIAL KNOB to move to the second menu page so the word DISPLAY appears at the top of the menu. Turn the menu until the cursor is pointing at SENSOR mA. Press the e DIAL KNOB to toggle SENSOR mA ON.
Disconnect all sensor wires from the devices to be calibrated and connect the PIE inputs of the device using 2, 3 or 4 wires. The sensor current generated by the instrument will be indicated on the display followed by the word FIXED or PULSE. Older single channel RTD instruments used a constant (fixed) current source to measure an RTD sensor. Smart transmitters, multichannel recorders and PLC or DCS input cards switch the current source sequentially through the channels which is seen as an intermittent (pulsed) current.
e DIAL KNOB at any time the
e DIAL KNOB to move through the
311Plus
to the
Instrument with RTD Input
Controller
Temperature Transmitter
Temperature Indicator
Temperature Trip or Alarm
+
-
+
-
3 2 1 4
01.15mA PULSE
289.27 Ω
°C
100.0
Pt 100 α=3850
Diagnostic RTD &
Milliamp Calibrator
2, 3, 4 Wire Detection
Loop Leak Detect ∙ Transmitter Supply
SOURCE
MAX
HI
READ
SET
OFF
MIN
LO
READ
Double Click
OVERLOAD
Menu
Push & Turn
Fast Dialing Push & Hold
Store/Step
for
to
Excitation current generated
by the RTD Instrument
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Practical Instrument Electronics
Excitation current generated
by the RTD Instrument
Page 9
Operating Instructions
RTD Source
Choose this function to provide a simulated RTD signal into controllers, temperature transmitters, indicators or any input devices that measure RTD sensors.
Move the power switch Turn the knob to scroll through the settings and press the knob to make your selection. Select RTD for the FUNCTION, °F or °C for the UNITS, and RTD Type (Pt 100 a=3850, Pt 200 a=3850, Pt 500 a=3850, Pt 1000 a=3850, Pt 100 a=3902, Pt 100 a=3916, Pt 100 a=3926, Cu 10 a=4274, Cu 50 a=4280, Ni 120 a=6720, Pt 10 a=3850, Pt 50 a=3850).
Connect the PIE 311Plus to the inputs of the device being calibrated 2, 3 or 4 wires.
Instantly output your SPAN and ZERO output settings by moving the EZ-CHECK switch between HI and LO. You may also select any third output setting (such as mid-range) using the SET position on the EZ-CHECK switch. The output is adjusted in 0.1° increments by turning the knob turn the knob for faster dialing with 10.0° increments.
w to SOURCE then Double Click the EZ-DIAL knob to get into the menu.
e. Press and
+
-
-
3 2 1 4
100.0
Diagnostic RTD &
Milliamp Calibrator
2, 3, 4 Wire Detection
Loop Leak Detect ∙ Transmitter Supply
MAX
HI
READ
SET
MIN
LO
OVERLOAD
+
°C
SOURCE
OFF
Double Click
Push & Turn
Fast Dialing Push & Hold
Store/Step
Instrument with RTD Input
Controller
Temperature Transmitter
Temperature Indicator
Temperature Trip or Alarm
READ
Menu
for
to
+
-
-
3 2 1
100.0
Diagnostic RTD &
Milliamp Calibrator
2, 3, 4 Wire Detection
Loop Leak Detect ∙ Transmitter Supply
MAX
HI
READ
SET
MIN
LO
OVERLOAD
°C
SOURCE
OFF
Double Click
Menu
Push & Turn
Fast Dialing Push & Hold
Store/Step
READ
for
to
Read RTD Sensors
Choose this function to measure temperatures with a RTD probe, sensor or any device that output a RTD signal.
Move the power switch
w to READ then Double Click the EZ-DIAL knob to get into the Double Click
Menu. Turn the knob to scroll through the settings and press the knob to make your selection. Select RTD for the FUNCTION, °F or °C for the UNITS, and RTD Type (Pt 100 a=3850, Pt 200 a=3850, Pt 500 a=3850, Pt 1000 a=3850, Pt 100 a=3902, Pt 100 a=3916, Pt 100 a=3926, Cu 10 a=4274, Cu 50 a=4280, Ni 120 a=6720, Pt 10 a=3850, Pt 50 a=3850).
Connect the PIE 311Plus to the RTD sensor being measured. If no sensor is connected, a wire is broken or the sensor is burned out, CHECK CONNECTIONS will appear on the display along with an indication of which wires are connected. Signals above the maximum scale are limited by protection circuitry with “OVER RANGE” on the display and the OVERLOAD LED blinks red.
The PIE 311Plus measures the input signal and constantly updates the display with the current reading. Move the EZ-CHECK switch
q to MAX to see the highest reading and to MIN to see the
lowest reading. Press and hold the knob e to clear the MAX and MIN readings.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 10
Operating Instructions
OHMS SOURCE
Choose this function to provide an output from 0.00 to 4010.0 ohms.
Move the power switch Turn the knob to scroll through the settings and press the knob to make your selection. Select OHMS for the FUNCTION and 400Ω or 4000Ω for the RANGE.
Connect the output leads of the PIE 311Plus to the inputs of the device being calibrated.
Instantly output your SPAN and ZERO output settings by moving the EZ-CHECK switch between HI and LO. You may also select any third output setting (such as mid-range) using the SET position on the EZ-CHECK switch. The output is adjusted in 0.01 Ω increments by turning the knob and turn the knob for faster dialing with 1.00 Ω increments.
+
-
2 1
mV
40.000
Diagnostic RTD &
Milliamp Calibrator
2, 3, 4 Wire Detection
Loop Leak Detect ∙ Transmitter Supply
SOURCE
MAX
HI
READ
SET
OFF
MIN
LO
READ
Double Click
Menu
OVERLOAD
Push & Turn
for Fast Dialing Push & Hold
to
Store/Step
w to SOURCE then Double Click the EZ-DIAL knob to get into the Menu.
e. Press
All RTD & Ohms Connections
Voltage Receiver Input
Controller
Transmitter
Computer
Logger
DCS
Voltage Output Signal
-
2 1
42.345
Diagnostic RTD &
Milliamp Calibrator
2, 3, 4 Wire Detection
Loop Leak Detect ∙ Transmitter Supply
MAX
HI
READ
SET
MIN
LO
OVERLOAD
+
mV
SOURCE
OFF
READ
Double Click
Menu
Push & Turn
for Fast Dialing Push & Hold
to
Store/Step
Controller
Transmitter
Power Supply
Read Ohms
Choose this function to measure from 0.00 to 4010.0 ohms.
Move the power switch
w to READ then Double Click the EZ-DIAL knob to get into the Menu. Turn
the knob to scroll through the settings and press the knob to make your selection. Select OHMS for the FUNCTION and 400Ω or 4000Ω for the RANGE.
Connect the input leads of the PIE 311Plus to the resistance being measured.
Signals above the maximum scale are limited by protection circuitry with “OVER RANGE” flashed on the display and the red OVERLOAD LED lit.
The PIE 311Plus measures the input signal and constantly updates the display with the current reading. Move the EZ-CHECK switch
q to MAX to see the highest reading and to MIN to see the
lowest reading. Press and hold the knob e to clear the MAX and MIN readings.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 11
Operating Instructions
mA SOURCE/ % SOURCE (Percent of 4 to 20 mA)
Choose this function to provide an output from 0.000 to 24.000 milliamps. The compliance voltage is a nominal 24 VDC to provide the driving power to your milliamp receivers.
Move the power switch Turn the knob to scroll through the settings and press the knob to make your selection. Select mA for the FUNCTION and SOURCE for the MODE. Choose either mA or % and whether you need the 250 HART resistor active in the loop.
Connect the output leads of the PIE 311Plus to the inputs of the device being calibrated, making sure to check polarity. Red lead to the plus (+) input and black lead to the minus (-) input.
Instantly output your SPAN and ZERO output settings by moving the EZ-CHECK switch between HI and LO (defaults to 20 & 4 mA). You may also select any third output setting (such as mid-range) using the SET position on the EZ-CHECK switch. The output is adjusted in 0.001 mA (0.01%) increments by turning the knob increments.
+
-
 
SOURCE
HART
5 6
mA
20.000
HI
Diagnostic RTD &
Milliamp Calibrator
2, 3, 4 Wire Detection
Loop Leak Detect ∙ Transmitter Supply
SOURCE
MAX
HI
READ
SET
OFF
MIN
LO
READ
Double Click
Menu
OVERLOAD
Push & Turn
for Fast Dialing Push & Hold
to Store/Step
w to SOURCE then Double Click the EZ-DIAL knob to get into the menu.
e. Press and turn the knob for faster dialing with 0.100 mA (1.00%)
Milliamp Receiver Input
Controller
Transmitter
Computer
Logger
I/P
DCS
+
-
 
READ
HART
5 6
19.997
Diagnostic RTD &
Milliamp Calibrator
2, 3, 4 Wire Detection
Loop Leak Detect ∙ Transmitter Supply
MAX
HI
READ
SET
MIN
LO
OVERLOAD
mA
SOURCE
OFF
READ
Double Click
Menu
Push & Turn
for Fast Dialing Push & Hold
to Store/Step
All Milliamp Connections
Milliamp Output Signal
Controller
Transmitter
P/I
DCS
READ mA, READ % (Percent of 4 to 20 mA)
Choose this function to measure from 0.000 to 24.000 milliamps or -25.00 to 125.00%.
Move the power switch
w to READ then Double Click the EZ-DIAL knob to get into the Menu. Turn
the knob to scroll through the settings and press the knob to make your selection. Select mA for the FUNCTION and SOURCE for the MODE. Choose either mA or % and whether you need the
250 HART resistor active in the loop.
Connect the red input lead (+) of the PIE 311Plus to the more positive point of the break and the black input to the more negative point.
Signals below 0 mA or open circuits are indicated by 0.000 mA (-25.00%) on the display. Signals above 24 mA are current limited by protection circuitry with “OVERRANGE” flashed on the display and the red OVERLOAD LED lit.
The PIE 311Plus measures the input signal and constantly updates the display with the current reading. Move the EZ-CHECK switch lowest reading. Press and hold the knob
q to MAX to see the highest reading and to MIN to see the
e to clear the MAX and MIN readings.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 12
Operating Instructions
Power/Measure mA, Power/Measure % (Percent of 4 to 20 mA)
Choose this function to simultaneously supply power to a 2 Wire Transmitter while displaying the
4.000 to 20.000 mA output of the transmitter.
Move the power switch the knob e to scroll through the settings and press the knob to make your selection. Select mA for the FUNCTION and PWR MEAS for the MODE. Choose either mA or % and whether you need the 250 HART resistor active in the loop.
Disconnect one or both input wires from the device to be calibrated. Connect the red source lead of the PIE 311Plus to the plus (+) input of the device and the black source lead to the minus (-).
The PIE 311Plus supplies a nominal 24 volts DC at 24 mA to the 2 Wire Transmitter. The current passed by the transmitter will be accurately displayed by the PIE 311Plus. Calibrate the transmitter in the usual manner and disconnect the PIE 311Plus. Signals above 24 mA are current limited by protection circuitry with “OVERRANGE” flashed on the display and the red OVERLOAD LED lit.
Transmitter Input
Sensor
Process Signal
Simulated Input
w to READ then Double Click the EZ-DIAL knob to get into the menu. Turn
 
PWRM
HART
5 6
11.997
+ IN - REF -OUT+
Typical 2-Wire
Transmitter
mA
All Milliamp Connections
Receiver
Powers External
2-Wire Transmitter
Power Supply
(2 to 60 VDC)
 
5 6
12.422
2-WIRE
To
Sensor
mA
+ IN - REF +OUT-
Typical 2-Wire
Transmitter
(Disconnected)
2 Wire SIM mA, 2 Wire SIM % (Percent of 4 to 20 mA)
Choose this function to simulate a 2 Wire Transmitter output from 0.000 to 24.000 milliamps. Operates in loops with power supply voltages from 2 to 60 VDC.
Move the power switch
w to SOURCE then Double Click the EZ-DIAL knob to get into the Menu.
Turn the knob to scroll through the settings and press the knob to make your selection. Select mA for the FUNCTION and 2W SIM for the MODE. Choose either mA or % and whether you need the 250 HART resistor active in the loop.
Connect the output leads of the PIE 311Plus to the inputs of the device being calibrated, making sure to check polarity. Red lead to the plus (+) input and black lead to the minus (-) input.
Instantly output your SPAN and ZERO output settings by moving the EZ-CHECK switch between HI and LO (defaults to 20 & 4 mA). You may also select any third output setting (such as mid-range) using the SET position on the EZ-CHECK switch. The output is adjusted in 0.001 mA (0.01%) increments by turning the knob
e. Press and turn the knob for faster dialing with 0.100 mA (1.00%)
increments.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 13
Operating Instructions
Calibrate a 2-Wire RTD Transmitter by sourcing the input while monitoring the output.
Move the power switch w to SOURCE and Double click the e DIAL KNOB and the MAIN menu for the function in use will appear for 15 seconds: Turn the e DIAL KNOB to move to FUNCTION. Select RTD for the FUNCTION, °F or °C for the UNITS, and RTD Type (Pt 100 a=3850, Pt 200 a=3850, Pt 500 a=3850, Pt 1000 a=3850, Pt 100 a=3902, Pt 100 a=3916, Pt 100 a=3926, Cu 10 a=4274, Cu 50 a=4280, Ni 120 a=6720, Pt 10 a=3850, Pt 50 a=3850). Turn the e DIAL KNOB to move to the third menu page so the word mA DISPLAY appears at the top of the menu.
MAIN > >EXIT (1/4)
FUNCTION RTD UNITS °C °F
RTD Pt 100 a=3850,
Pt 500 a=3850, Pt 1000 a=3850, Pt 100 a=3902, Pt 100 a=3916, Pt 100 a=3926, Cu 10 a=4274, Cu 50 a=4280, Ni 120 a=6720 Pt 10 a=3850, Pt 50 a=3850
Pt 200 a=3850,
Turn the and ON or to change the MODE setting.
MODE - pressing the knob will cycle through READ, PWRM, READ% ,PWRM% and OFF.
HART 250Ω - turn on the 250Ω resistor if you are powering up a HART transmitter. This provides
the loop load required for HART communication.
EXIT MENU - exits this menu immediately and saves any changes. Menu will automatically exit after 15 seconds of inactivity.
e DIAL KNOB to move through the menu. Press the e DIAL KNOB to toggle between OFF
mA DISPLAY
> EXIT (3/4) MODE OFF READ PWRM READ% PWRM%
HART 250Ω OFF ON LEAK DETECT OFF ON
READ turns on the mA display and indicates current passing through the loop proportional to the input of the transmitter which is controlled by the output of the 311Plus. Choose READ% if your would like the mA display in percent of 4-20 milliamps.
PWRM is POWER MEASURE which uses the internal loop supply of the 311Plus to power up the transmitter while indicating the current passing through the loop proportional to the input of transmitter which is controlled by the output of the 311Plus. Choose PWRM% if your would like the mA display in percent of 4-20 milliamps.
If PWRM or PWRM% is selected an additional menu selection of LEAK DETECT will appear. When LEAK DETECT is turned on the 311Plus will display LEAK and the amount of current that is uncontrolled in the loop. This may be due to a faulty transmitter, corrosion causing a bridge to ground or moisture present at some connection point. When LEAK DETECT tests a loop with leakage the loop mA signal will be affected.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 14
Operating Instructions
+ IN - REF -OUT+
Typical 2-Wire
Transmitter
5 6
HART
00.51 mA LEAK
PWRM
12.523 mA
311.2 °F
Pt 100 a=3850
(Enlarged Display)
 
PWRM
HART
5 6
00.51 mA LEAK
12.523 mA
311.2
Pt 100 α=3850
°F
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 15
Operating Instructions
Using Ground Leak Detection mA OUT, % OUT (Percent of 4 to 20 mA)
Find current leaks in loops caused by ground faults, moisture or corrosion. The 311Plus simultaneously supplies power to a 2 Wire Transmitter (or loop with a transmitter) while displaying the 4 to 20 mA output and the amount of current leaking in the loop.
1) Move the power switch Turn the knob mA for the FUNCTION and PWR MEAS for the MODE. Choose either mA or %.
2) Turn the knob e until the menu to the right appears.
3) Turn the knob e to scroll through the settings and press the knob to make your selection. Turn on the LEAK DETECT.
4) Connect the red source lead from the mA (+) jack of the 311Plus to the plus (+) input of the device and the black source lead from the mA (-) to the minus (-).
The PIE 311Plus supplies a nominal 24 volts DC at 24 mA to the 2 Wire Transmitter or loop. The current passed by the transmitter will be accurately displayed by the 311Plus along with an indication of leakage current at the top of the display. If there is an uncontrolled loop caused by a transmitter with upscale burnout and a sensor that is burned out or missing, or a short in the loop wiring, the 311Plus will display "OVER RANGE”
e to scroll through the settings and press the knob to make your selection. Select
w to READ then Double Click the EZ-DIAL knob to get into the Menu.
mA DIAGNOSTIC
> EXIT (2/3) LEAK DETECT OFF ON
Typical Error Conditions
5 6
HART
PWRM LEAK
00.51 mA
12.506 mA
The PIE 311Plus is supplying the loop voltage. A calibrated transmitter is limiting the loop current to 12.00 mA. An additional 0.51 mA is not controlled by the transmitter and is leaking somewhere in the loop.
PWRM
5 6
HART
OVER RANGE
mA
The PIE 311Plus is supplying the loop voltage.
All Milliamp Connections
There is a control loop error. This may be a transmitter (set for upscale burnout) with a bad or missing sensor, or a short in the loop. The red ERROR LED will also flash.
Note: Many loops with installed transmitters will normally indicate 0.01 to 0.02 mA leakage without significant control problem. Unstable readings may indicate loose connections or the presence of moisture.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 16
PIE 311Plus Specifications
Unless otherwise indicated all specifications (except Cold Junction) are rated from a nominal 23 °C, 70 % RH for 1 year from calibration
General
Operating Temperature Range
Relative Humidity Range 10 % ≤RH ≤90 % (0 to 35 °C), Non-condensing
Temperature Drift
Size
Weight 12.1 ounces, 0.34 kg (including boot & batteries)
Batteries Four “AA” Alkaline 1.5V (LR6)
Battery Life 25 Hours RTD, 8 Hours milliamp
Isolation: Voltage 60V rms between all milliamp functions and Source/Read RTD/Ohms
Normal Mode Rejection 50/60 Hz, 50 dB
Common Mode Rejection 50/60 Hz, 120 dB
-25 to 60 °C (-10 to 140 °F)
10 % ≤RH≤ 70 % (35 to 60 °C), Non-condensing
± 0.01% of span outside of 23°C ±10 °C (73°C ±18 °F)
5.63 x 3.00 x 1.60 in, 143 x 76 x 41 mm (L x W x H)
Optional NiMh Rechargeable battery kit
Low Battery Low battery indication with nominal 1 hour of operation left
Protection against misconnection
Display High contrast graphic liquid crystal display. LED backlighting for use in low
Source Ohms & RTD
3 & 4 Wire Accuracy
From 1 to 10.2 mA
External Excitation Current
Below 1 mA of External Excitation Current
2 Wire Accuracy
Resistance Ranges 0.00 to 401.00, 0.0 to 4010.0 Ohms
Allowable Excitation
Current Range
Pulsed Excitation Current Compatibility
Read Ohms & RTD
3 Wire & 4 Wire Accuracy 2 Wire Accuracy
Resistance Ranges 0.00 to 401.00, 0.0 to 4010.0 Ohms
Excitation Current
Charger, four
Over-voltage protection to 60 V dc (rated for 30 seconds)
lit areas.
±(0.015% of Reading + 0.05 Ohms)
±(0.015% of Rdg + + 0.05 Ohms)
Add 0.1 Ohms to 3 Wire & 4 Wire Accuracy
0 to 400 Ohm: 10.2 mA max; steady or pulsed/intermittent 401 to 4000 Ohms: 1 mA max; steady or pulsed/intermittent
DC to 0.01 second pulse width
±(0.015% of Reading + 0.05 Ohms) ±(0.015% of Reading + 0.15 Ohms)
0.9 mA to 401 Ohms, 0.4 mA to 4010 Ohms (nominal)
NiMh batteries [Part # 020-0103]
0.025 mV
mA Excitation Current
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 17
PIE 311Plus Specifications
Unless otherwise indicated all specifications (except Cold Junction) are rated from a nominal 23 °C, 70 % RH for 1 year from calibration
Read mA
Ranges and Resolution
Accuracy ≤ ± (0.02 % of Reading + 0.003 mA)
Voltage burden ≤ 2V at 24 mA
Overload/Current limit protection
Source mA / Power & Measure Two Wire Transmitters & PWRM LEAK
Ranges and Resolution
Accuracy ≤ ± (0.02 % of Reading + 0.003 mA)
Loop compliance voltage
Loop drive capability 1200 Ω at 20 mA for 15 hours nominal;
mA 2-Wire Transmitter Simulation
Accuracy Same as Source/Power & Measure
Voltage burden ≤ 2V at 20 mA
Overload/Current limit protection
Loop voltage limits 2 to 60 VDC (fuse-less protected from reverse polarity connections)
0.000 to 24.000 mA or -25.00 to 125.00% of 4-20 mA
25 mA nominal
0.000 to 24.000 mA or -25.00 to 125.00% of 4-20 mA
≥ 24 DCV @ 20.00mA
950 Ω with Hart Resistor or leak detection running
24 mA nominal
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 18
RTD
Type
Pt 100 Ohm
DIN/IEC/JIS 1989
ITS-90
Pt 10 Ohm
DIN/IEC/JIS 1989
Based on
ITS-90
Pt 50 Ohm
DIN/IEC/JIS 1989
ITS-90
Pt 200 Ohm
DIN/IEC/JIS 1989
ITS-90
Pt 500 Ohm
DIN/IEC/JIS 1989
ITS-90
Pt 1000 Ohm
DIN/IEC/JIS 1989
ITS-90
Pt 100 Ohm
(Burns)
Pt 100 Ohm
(Old JIS
1981)
Pt 100 Ohm
(US Lab)
Copper 10
Ohm (Minco)
Copper 50
Ohm
Ni 120 Ohm
(Pure)
RTD Ranges & Accuracies
Table based on 3 & 4 Wire RTD Accuracy:
≤ ± (0.015 % of Reading +0.05 Ohms)
[Read based on 1.0 mA of fixed excitation current]
Alpha Degrees C
Range
1.3850
(0.00385)
1.3850
(0.00385)
1.3850
(0.00385)
1.3850
(0.00385)
1.3850
(0.00385)
1.3850
(0.00385)
1.3902
(0.003902)
1.3916
(0.003916)
1.3926
(0.003926)
1.4274
(0.004274)
1.4280
(0.00428)
1.6720
(0.00672)
-200.0 to -150.0
-150.0 to 360.0
360.0 to 740.0
740.0 to 850.0
-200.0 to -120.0
-120.0 to 210.0
210.0 to 370.0
370.0 to 650.0
650.0 to 850.0
-200.0 to 200.0
200.0 to 550.0
550.0 to 850.0
-200.0 to -120.0
-120.0 to 180.0
180.0 to 450.0
450.0 to 680.0
680.0 to 850.0
-200.0 to -90.0
-120.0 to 180.0
180.0 to 450.0
450.0 to 680.0
680.0 to 850.0
-200.0 to 170.0
170.0 to 470.0
470.0 to 730.0
730.0 to 850.0
-195.6 to -100.0
-100.0 to 370.0
370.0 to 648.9
-200.0 to -140.0
-140.0 to 130.0
130.0 to 370.0
370.0 to 648.9
-200.0 to -140.0
-140.0 to 130.0
130.0 to 380.0
380.0 to 610.0
610.0 to 850.0
-200.0 to -150.0
-150.0 to 90.0
90.0 to 260.0
-50.0 to 150.0
-80.0 to 260.0
°C
±0.1° ±0.2° ±0.3° ±0.4°
±1.2° ±1.4° ±1.5° ±1.7° ±1.9°
±0.3° ±0.4° ±0.5°
±0.1° ±0.1° ±0.2° ±0.2° ±0.3°
±0.1° ±0.1° ±0.2° ±0.2° ±0.3°
±0.1° ±0.1° ±0.2° ±0.2°
±0.1° ±0.2° ±0.3°
±0.1° ±0.2° ±0.2° ±0.3°
±0.1° ±0.2° ±0.2° ±0.3° ±0.4°
±1.2° ±1.3° ±1.4°
±0.3°
±0.1°
Degrees F
Range
-328.0 to -238.0
-238.0 to 660.0
660.0 to 1364.0
1364.0 to 1562.0
-328.0 to -184.0
-184.0 to 410.0
410.0 to 698.0
698.0 to 1202.0
1202.0 to 1562.0
-328.0 to 392.0
392.0 to 1022.0
1022.0 to 1562.0
-328.0 to -184.0
-184.0 to 356.0
356.0 to 842.0
842.0 to 1256.0
1256.0 to 1562.0
-328.0 to -194.0
-184.0 to 356.0
356.0 to 842.0
842.0 to 1256.0
1256.0 to 1562.0
-328.0 to 338.0
338.0 to 878.0
878.0 to 1346.0
1346.0 to 1562.0
-320.1 to -148.0
-148.0 to 698.0
698.0 to 1200.0
-328.0 to -220.0
-220.0 to 266.0
266.0 to 698.0
698.0 to 1200.0
-328.0 to -220.0
-220.0 to 266.0
266.0 to 716.0
716.0 to 1130.0
1130.0 to 1562.0
-328.0 to -238.0
-238.0 to 194.0
194.0 to 500.0
-58.0 to 302.0
-112.0 to 500.0
°F
±0.2° ±0.4° ±0.6° ±0.7°
±2.2° ±2.6° ±2.8° ±3.1° ±3.4°
±0.6° ±0.8° ±1.0°
±0.1° ±0.2° ±0.3° ±0.4° ±0.5°
±0.1° ±0.2° ±0.3° ±0.4° ±0.5°
±0.1° ±0.2° ±0.3° ±0.4°
±0.3° ±0.4° ±0.6°
±0.2° ±0.3° ±0.4° ±0.6°
±0.2° ±0.3° ±0.4° ±0.5° ±0.7°
±2.2° ±2.4° ±2.4°
±0.5°
±0.2°
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 19
Accessories
Standard Test Leads (Included with calibrator) Part No. 020-0208 Two black and two red test leads
banana plug on the other end.
Magnetic Hanging Strap Part No. 020-0236 Optional Ni-MH 1 Hour Charger w/4 Ni-MH AA Batteries Part No. 020-0103
three feet (1 meter) long with a spade lug on one end and a
Additional Information
This product is calibrated on equipment traceable to NIST and includes a Certificate of Calibration.
Test Data is available for an additional charge.
Practical Instrument Electronics recommends a calibration interval of one year. Contact your local
representative for recalibration and repair services.
Warranty
Our equipment is warranted against defective material and workmanship (excluding batteries) for a period of three years from the date of shipment. Claims under warranty can be made by returning the equipment prepaid to our factory. The equipment will be repaired, replaced or adjusted at our option. The liability of Practical Instrument Electronics (PIE) is restricted to that given under our warranty. No responsibility is accepted for damage, loss or other expense incurred through sale or use of our equipment. Under no condition shall Practical Instrument Electronics, Inc. be liable for any special, incidental or consequential damage.
Practical Instrument Electronics
82 East Main Street Suite 3.14 • Webster, NY 14580 Tel: 585.872.9350 • Fax: 585.872.2638 • sales@piecal.com • www.piecal.com
Page 20
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