Phoenix Model GRIPEN Instruction Manual

Instruction Manual
TOOLS AND SUPPLIES NEEDED
• Medium C/A glue
• 30 minute epoxy
• 6 minute epoxy
• Hand or electric drill
Assorted drill bits
• Modeling knife
• Straight edge ruler
SUGGESTION
To avoid scratching your new airplane, do not unwrap the pieces until they are needed for assembly. Cover your workbench with an old towel or brown paper, both to protect the aircraft and to protect the table. Keep a couple of jars or bowls handy to hold the small parts after you open the bag.
NOTE:
1. Please trial fit all the parts. Make sure you have
2. The painted and plastic parts used in this kit are
PREPARATIONS
Remove the tape and separate the ailerons from the wing and the elevators from the stab. Use a covering iron with a covering sock on high heat to tighten the covering if necessary. Apply pressure over sheeted areas to thoroughly bond the covering to the wood.
I n s t r u c t i o n M a n u a l
GRIPEN
EDF 90MM ARF SCALE 1:7
SPECIFICATION
- Wingspan: 1084mm (42.7 in)
- Length: 1655mm (65.1 in)
- Flying weight: 5.9 - 6.1 kg
- Wing area: 42dm2
- Wing loading: 140g/dm2
- Wing type: Naca airfoils
- Retract gear type: Mechanic retract gear
with CNC Suspension Metal Struts (included)
- Radio: 6 - 9 channel . 6 mini hi-torque servo:
2 aileron; 2 flap; 1 rudder; 1 steering nose;
2 standard hi-torque servo (minimum 9kg)
for 2 elevator; 3 servo retract Futaba S3170G
(not included)
- Engine: edf 90mm ; 10-12 cells (not included)
- Gravity CG: 95-100 mm (3,7- 3,9 in) Back from
the leading edge of the wing, at the fuselage
- Control throw Ailerons: Low: 8mm up/down,
10% expo; High: 10mm up/down, 10% expo
- Control throw Elevators: Low: 11mm up/down,
12% expo; High: 13mm up/down, 12% expo
- Control throw Rudder: Low: 15mm right/left,
15% expo; High: 20mm right/left, 15% expo
- Control throw flap : Mid : 15mm down;
Landing : 20mm down
- Plane type: scale military
- Experience level: advanced
RECOMMENDED EDF AND BATTERY SET UP
- EDF: 90mm, Midi-Fan evo/ HET 650-68-1130
WeMoTec (not included)
- Lipo cell: 10-12 cells / 5000mAh 60C
(not included)
- Esc 120-160 A Phoenix Castle (not included)
2
GRIPEN 90MM
Instruction Manual
TOOLS AND SUPPLIES NEEDED
• Medium C/A glue
• 30 minute epoxy
• 6 minute epoxy
• Hand or electric drill
• Assorted drill bits
• Modeling knife
• Straight edge ruler
SUGGESTION
To avoid scratching your new airplane, do not unwrap the pieces until they are needed for assembly. Cover your workbench with an old towel or brown paper, both to protect the aircraft and to protect the table. Keep a couple of jars or bowls handy to hold the small parts after you open the bag.
NOTE:
1. Please trial fit all the parts. Make sure you have the correct parts and that they fit and are aligned properly before gluing! This will assure proper assembly. The GRIPEN EDF 90MM ARF SCALE 1:7 is hand made from natural materials, every plane is unique and minor adjustments may have to be made. However, you should find the fit superior and assembly simple.
2. The painted and plastic parts used in this kit are fuel proof. However, they are not tolerant of many harsh chemicals including the following: paint thinner, C/A glue accelerator, C/A glue debonder and acetone. Do not let these chemicals come in contact with the colors on the covering and the plastic parts.
1
• 2 bender plier
• Wire cutters
• Masking tape
• Thread lock
• Paper towels
• Rubbing alcohol
PREPARATIONS
Remove the tape and separate the ailerons from the wing and the elevators from the stab. Use a covering iron with a covering sock on high heat to tighten the covering if necessary. Apply pressure over sheeted areas to thoroughly bond the covering to the wood.
INSTALLING THE AILERONS
1. Test fit the ailerons to the wing with the hinges. If the hinges don’t remain centered, stick a pin through the middle of the hinge to hold it in position.
TEMPORARY PIN
TO KEEP HINGE
CENTERED
2. Apply six drops of thin CA to the top and bottom of each hinge. Do not use CA accelerator. After the CA has fully hardened, test the hinges by pulling on the aileron.
C.A glue
1
Remove the covering
3
INSTALLING THE AILERON SERVOS
1. Install the rubber grommets and brass eyelets onto the aileron servo.
2. Using a modeling knife, remove the covering
from over the pre-cut servo arm exit hole on the aileron servo tray / hatch. This hole will allow the servo arm to pass through when installing the aileron pushrods.
Instruction Manual
3. Place the servo into the servo tray. Center the
4. Using the thread as a guide and using masking
5. Place the aileron servo tray / hatch into the
6. Repeat step # 2 - # 5 to install the second
GRIPEN 90MM
Instruction Manual
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To the cowl
2
3. Place the servo into the servo tray. Center the servo within the tray and drill 1,6mm pilot holes through the block of wood for each of the four mounting screws provided with the servo.
4
4. Using the thread as a guide and using masking tape, tape the servo lead to the end of the thread: carefully pull the thread out. When you have pulled the servo lead out, remove the masking tape and the servo lead from the thread.
Servo lead
Servo lead
5
5. Place the aileron servo tray / hatch into the servo box on the bottom of the wing and drill pilot holes through the tray and the servo box for each of the four mounting screws. Secure the servo tray in place using the mounting screws provided ( 2mm x 12mm ).
6. Repeat step # 2 - # 5 to install the second aileron servo in the opposite wing half.
INSTALLING THE CONTROL HORNS
1. Remove the covering from the slot on the bottom of the aileron.
2. Insert the control horn into the slot and secure it by using C.A glue.
6
To the cowl
8
Remove the covering
9
3. Repeat step # 1 - # 2 to install the control horn on the opposite aileron.
C.A glue
control
Instruction Manual
INSTALLING THE AILERON LINKAGES
1. Working with the aileron linkage for now, thread
2. Attach the clevis to the outer hole in the control
3. Locate one nylon servo arm, and using wire
INSTALLING THE CONTROL HORNS for flap
Repeat step #1 - #3 from installing the control
GRIPEN 90MM
Instruction Manual
3
INSTALLING THE AILERON LINKAGES
1. Working with the aileron linkage for now, thread one clevis at least 14 turns onto one of the threaded wires.
INSTALLING THE MAIN RETRACT LANDING
GEAR
1. Install the servo retract to the fuselage as photo below.
8. Insert the 90 degree bend down through the hole in the servo arm. Install one nylon snap keeper over the wire to secure it to the arm. Install the servo arm retaining screw and remove the masking tape from the aileron.
9. Repeat step # 4 - # 8 to install the second aileron linkage. After both linkages are completed, connect both of the aileron servo leads using a Y-harness you have purchased separately.
Silicone Tube
13
10
11
2. Attach the clevis to the outer hole in the control horn. Install a silicone tube on the clevis.
3. Locate one nylon servo arm, and using wire cutters, remove all but one of the arms. Using a 2mm drill bit, enlarge the third hole out from the center of the arm to accommodate the aileron pushrod wire.
4. Plug the aileron servo into the receiver and center the servo. Install the servo arm onto the servo. The servo arm should be perpendicular to the servo and point toward the middle of the wing.
5. Center the aileron and hold it in place using a couple of pieces of masking tape.
6. With the aileron and aileron servo centered, carefully place a mark on the aileron pushrod wire where it crosses the hole in the servo arm.
7. Using pliers, carefully make a 90 degree bend down at the mark made. Cut off the excess wire, leaving about 4mm beyond the bend.
12
INSTALLING THE CONTROL HORNS for flap
Repeat step #1 - #3 from installing the control
horn for aileron to install the control horn for flap.
INSTALLING THE flap LINKAGE
Repeat step #1 - #9 from installing the aileron
linkage to install the flap linkage.
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Instruction Manual
SECURE THE WING TO THE FUSELAGE
INSTALLING THE MAIN RETRACT LANDING
GEAR
1. Install the servo retract to the fuselage as photo below.
INSTALLING THE NOSE gear Retract
1. Trim the plastic wheel well.
2. Install the adjustable servo connector to the servo arm of the servo retract gear.
3. Secure the main retract to the mounting of landing area.
4. Connect the metal rod of retract gear to the servo connector.
6. Lock-up the axle.
5. Secure the wheel.
Instruction Manual
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Servo retract
19
Screw
20
Connector
21
Screw
GRIPEN 90MM
Instruction Manual
4
SECURE THE WING TO THE FUSELAGE
15
16
17
Joiner
Screw here.
12mm
INSTALLING THE NOSE gear Retract
1. Trim the plastic wheel well.
6. Lock-up the axle.
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Instruction Manual
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Remove the plastic
C.A glue
24
2. Glue the wheel well by C.A glue.
3. Install the servo retract.
22
Screw
5
Instruction Manual
Servo arm
Wheel
Adjustable servo
connector
Metal rod
Control horn
Retract
Servo arm
Metal rod
Wheel
Adjustable servo connector
Control horn
Retract
Gear
Gear close
Gear Open
4. Install the adjustable servo connector to the servo arm of the servo retract gear.
5. Install the retract gear to the mounting of nose
6. Connect the metal rod of retract gear to the
7. Secure the wheel.
3. Install the servo retract.
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Instruction Manual
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Instruction Manual
25
Servo retract
31
Crimp
30
M3 Clevis
26
27
Connector
28
29
Screw
1. Slide the air inlet to the fuselage.
INSTALLING THE HORIZONTAL STABILIZER
Screw
Screw
4. Install the adjustable servo connector to the servo arm of the servo retract gear.
5. Install the retract gear to the mounting of nose gear area.
6. Connect the metal rod of retract gear to the servo connector.
9. Install the steering nose servo and connect two cable to the steering nose arm.
10. Connect two cable to the steering nose arm.
11. Install two spring to the steering nose arm as
12mm
8. Lock-up the axle.
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Instruction Manual
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32
Spring
1. Slide the air inlet to the fuselage.
33
34
INSTALLING THE HORIZONTAL STABILIZER
Gear close
Gear OPEN
Adjustable servo
connector
Adjustable servo connector
Metal rod
Metal rod
Servo arm
Servo arm
Cable steering nose
Retract
Gear
Cable steering nose
Crimp
Crimp
Steering
nose arm
Steering nose arm
Spring
Spring
Retract
2. Install two elevator servo to the fuselage. We are hightly recommended using the digital
servo with the torque minimum 9kg.
11. Install two spring to the steering nose arm as photo below.
4. Secure the servo plate.
3. Install the rudder servo to the servo plate.
INSTALLING THE VERTICAL STABILIZER
1. Repeat these step from the installing aileron for
2. Remove the covering from the servo box.
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Instruction Manual
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42
40
Screw
41
Screw
Elevator servo
Clevis M3
Link-ball M3
INSTALLING THE ELEVATOR LINKAGES
38
60mm
4. Make the same way from installing the aileron linkages for installing the elevator linkges.
1. Metal rod control set.
3. Attach and secure the horizontal stabilizer to the fuselage using aluminum control horn. Each control horn secure by 2 screw and using “Loctite” lock these screw.
5. Make the same way for the second elevator.
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36
37
Remove the covering
C.A glue
3. Remove the covering from the Horizontal
Stabilizer for the elevator dihedral.
4. Insert the carbon tube to the elevator and glue
it by C.A glue.
5. Insert the horizontal to the mounting controller.
39
Screw
2. Secure the metal rod as photo below.
Link-ball M3
Aluminum
control horn
Joiner
50
8. Remove the covering from the rear of the vertical stabilizer.
Remove the covering
46
49
7. Repeat these step from installing the aileron linkages to install the rudder linkages.
4. Secure the servo plate.
5. Remove the covering.
48
C.A glue
47
Remove the covering
6. Install and glue the rudder control horn.
45
3. Install the rudder servo to the servo plate.
Screw
Instruction Manual
INSTALLING THE VERTICAL STABILIZER
1. Repeat these step from the installing aileron for the installing rudder.
43
C.A glue
44
Remove the covering
2. Remove the covering from the servo box.
INSTALLING THE EDF (Electric ducted fan)
system
10. Slide the extension servo lead through the fuselage. Install the vertical stabilizer and glue it using epoxy glue.
9. Remove the covering from the rear of the fuselage.
1. Secure the EDF.
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Instruction Manual
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Instruction Manual
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8. Trim the plastic inlet lip.
7. Glue the wooden belt for EDF (Included with the
9. Glue the plastic inlet lip using C.A glue.
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C.A glue
3. Slide and fix the air outlet.
4. Secure the air tube to the EDF.
5. Glue the nozzle to the end of the fuselage.
6. Secure the air inlet to the EDF.
55
56
57
INSTALLING THE EDF (Electric ducted fan)
system
2. Trim 1 hole from the air outlet for the wires of EDF.
54
53
Epoxy glue
10. Slide the extension servo lead through the fuselage. Install the vertical stabilizer and glue it using epoxy glue.
52
51
Remove the covering
Joiner
Epoxy glue
Servo lead
Remove the covering
Screw
9. Remove the covering from the rear of the fuselage.
C.A glue
1. Secure the EDF.
Instruction Manual
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59
C.A glue
62
C.A glue
61
64
8. Trim the plastic inlet lip.
63
7. Glue the wooden belt for EDF (Included with the kit) using C.A glue.
9. Glue the plastic inlet lip using C.A glue.
10. Glue the two plastic part to the fuselage using C.A glue.
Wooden
belt
OPEN AND CLOSE the canopy
INSTALLING THE ROCKET
65
Open and Close
66
Open and Close
C.A glue
GRIPEN 90MM
Instruction Manual
6. Secure the air inlet to the EDF.
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GRIPEN 90MM
Instruction Manual
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INSTALLING THE ROCKET
Instruction Manual
HERE IS OUR SET UP FOR TESTING FLYING
BALANCING
1. It is critical that your airplane be balanced correctly. Improper balance will cause your plane to lose control and crash.
THE CENTER OF GRAVITY IS LOCATED 95-100mm BACK FROM THE LEADING EDGE OF THE WING, AT THE FUSELAGE. BALANCE A PLANE UPSIDE DOWN WITH THE FUEL TANK EMPTY.
2. Mount the wing to the fuselage. Using a couple of pieces of masking tape, place them on the top side of the wing 95-100mm back from the leading edge, at the fuselage sides.
3. Turn the airplane upside down. Place your fingers on the masking tape and carefully lift the plane.
4. If the nose of the plane falls, the plane is nose heavy. To correct this first move the battery pack further back in the fuselage. If this is not possible or does not correct it, stick small amounts of lead weight on the fuselage under the horizontal stabilizer. If the tail of the plane falls, the plane is tail heavy. To correct this, move the battery and receiver forward or if this is not possible, stick weight into the firewall. When balanced correctly, the airplane should sit level or slightly nose down when you lift it up with your fingers.
- Drill four holes 10mm on the air inlet, behind the ESC for cooling the ESC.
67
Screw
95 -100mm
Lipo-Battery
- EDF: 90mm, Midi-Fan evo/ HET 650-68-1130 WeMoTec (not included)
- Lipo cell: 10-12 cells / 5000mAh 60C (not included)
- Esc 120-160 A Phoenix Castle (not included)
GRIPEN 90MM
Instruction Manual
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69
HERE IS OUR SET UP FOR TESTING FLYING
68
- Drill four holes 10mm on the air inlet, behind the ESC for cooling the ESC.
Holes 10mm
ESC
Instruction Manual
Aileron Control
8mm 8mm
Rudder Control
15mm 15mm
Flap Control
15mm
Elevator Control
11mm 11mm
LATERAL BALANCE
After you have balanced a plane on the C.G.
You should laterally balance it. Doing this will help the airplane track straighter.
1. Turn the airplane upside down. Attach one loop of heavy string to the engine crankshaft and one to the tail wheel wire. With the wings level, carefully lift the airplane by the string. This may require two people to make it easier.
2. If one side of the wing fall, that side is heavier than the opposite. Add small amounts of lead weight to the bottom side of the lighter wing half's wing tip. Follow this procedure until the wing stays level when you lift the airplane.
CONTROL THROWS
1. We highly recommend setting up a plane using the control throws listed.
2. The control throws should be measured at the widest point of each control surface.
3. Check to be sure the control surfaces move in the correct directions.
Ailerons : 8mm up 8mm down Elevator : 11mm up 11mm down Rudder : 15mm right 15mm left Flap T/O: 15mm - Landing 20mm
LOW RATE
70
Lipo-Battery
Receiver
To the nose
71
Receiver-Battery
Nose
Example of connection
- EDF: 90mm, Midi-Fan evo/ HET 650-68-1130 WeMoTec (not included)
- Lipo cell: 10-12 cells / 5000mAh 60C (not included)
- Esc 120-160 A Phoenix Castle (not included)
When ready to fly, first extend the transmitter aerial.
Switch on the transmitter.
Switch on the receiver.
Check that the wings are correctly fitted to the fuselage.
GRIPEN 90MM
Instruction Manual
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FLIGHT PREPARATION PRE FLIGHT CHECK
1. Completely charge your transmitter and receiver batteries before your first day of flying.
2. Check every bolt and every glue joint in your plane to ensure that everything is tight and well bonded.
3. Double check the balance of the airplane
4. Check the control surface
5. Check the receiver antenna. It should be fully extended and not coiled up inside the fuselage.
6. Properly balance the propeller.
Ailerons : 10mm up 10mm down Elevator : 13mm up 13mm down Rudder : 20mm right 20mm left
Hi RATE
BASIC CONNECTION FOR AIRPLANE AND ADJUSTMENT OF SERVOS
FOR YOUR RADIO INSTALLATION
Example of connection
For more information, refer to radio system instruction manual. Follow instruction manual of Engine and Battery.
Flap Servo
Y-Harness
Y-Harness
Y-Harness
Switch
Receiver
Engine
Throttle Servo
Y-Harness
Battery (Receiver)
Flap Servo
Flap
Flap
Retract Gear Servo
Rudder Servo
Rudder
Main retract
Nose retract
Elevator Servo
Elevator Servo
Elevator
Elevator
Aileron Servo
Aileron Servo
Nose steering
Aileron
Aileron
I/C FLIGHT GUIDELINES
Made in Vietnam
When ready to fly, first extend the transmitter aerial.
Operate the control sticks on the transmitter and check that the control surfaces move freely and in the CORRECT directions.
ALWAYS land the model INTO the wind, this ensures that the model lands at the slowest possible speed.
Switch on the transmitter.
Switch off the transmitter.
Check that the transmitter batteries have adequate power.
Switch off the receiver.
Switch on the receiver.
ALWAYS take off into the wind.
Check that the wings are correctly fitted to the fuselage.
If the model does not respond correctly to the controls, land it as soon as possible and correct the fault.
Empty the fuel tank after flying, fuel left in the tank can cause corrosion and lead to engine problems.
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