Phoenix ISL SP-ARC User Manual

Sp-Arc
User Manual
Sp-Arc Kit
4
1. 1 x Magnetic wheeled buggy (1” – 4”)
2. Curved ultrasonic phased array probe(s) as required
3. 1 x Water box per pipe size ordered (1”, 2”, 3”, or 4”)
5. 1 x Waterproof wheel encoder, mounted to buggy with 5m cable (optional termination)
6. 1 x Water tube, OD6mm, 5m length
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3
1 5 2
Spares: Re-order Information
Foam Seals To order replacement foam seals, email your order requirements, including
the relevant part code(s) detailed below to: sales@phoenixisl.com ¢ AEP-SPARC-SEAL1 (1” pipe) ¢ AEP-SPARC-SEAL2 (2” pipe)
¢ AEP-SPARC-SEAL3 (3” pipe)
¢ AEP-SPARC-SEAL4 (4” pipe)
1. Water box assembly
1.21.1
Select the water box to suit the pipe size to be tested, check the foam seal is in good working condition and that it is mounted securely to the water box.
1.3
Select the appropriate probe and attach to the water box, securing into place with the corner screws.
1.5
Ensure an O-ring seal is present on the clamping face of the water box.
1.4
Position the probe mounting saddle over the centre of the probe.
1.6
Fit screws through the saddle, the probe and into the water box securing all components together.
Fit the central screw post of the water box through the buggy and attach the large thumb screw to the post on top of the buggy.
1
Sp-Arc
2. Mounting Sp-Arc
2.22.1
Adjust the probe height by winding the central screw of the water box in as far as possible using the large thumb screw. Ensure the water box is fully retracted in the buggy.
2.3
Adjust the separation of both sets of wheels to the correct pipe size to be tested using the graticules marked on the scanner.
2.5
Check all the cables and tubing are connected to the scanner and that they are suitably grouped and tethered to prevent accidental damage.
2.4
Attach the magnetic wheels on the buggy to the pipe.
2.6
Fine tune the wheel separation if necessary so that all four wheels are centred to run on a radial line.
Wind the water box towards the pipe until all of the seal is in contact and concentric to the pipe.
2
X = 33 Steps / mm
3. Collecting data with Sp-Arc
3.23.1
Turn on the water supply to ood the water box and use the ultrasonic display to ne tune
the adjustment of the probe height until it is
concentric (at B-scan on perfectly round pipe).
Check the encoder is seated correctly and rotates with scanner movement, recording positional data. Adjust the spring rate via the encoder mounting thumb screw if required.
3.5
Reduce the ow rate of the water supply until it is just sufcient to maintain the water box
coupling. If a good seal is achieved then it should be possible to stop the feed completely.
3.43.3
Set the encoder resolution to 33 steps/mm (quadrature). Move the scanner to the start position and set the position on the acquisition unit to zero. X = 0mm
Start the acquisition unit collecting data, then pull the scanner along the pipe using the Sp-Arc handles.
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Sp-Arc
4. Removing Sp-Arc
4.24.1
Lower the probe height until the water box is fully retracted in the buggy using the large thumb screw.
5. Replacing a seal
Check that the low friction layer of the seal is in good working order. If the water box leaks excessively or the seal looks worn then it is time to replace it.
5.3
Holding the two handles, twist the scanner to break the magnetic attachment and pull the Sp-Arc away from the pipe.
5.25.1
Undo the screws on either side of the seal to remove the worn seal unit.
Replace with a new seal from the supplied items. The seal should comprise; plastic holder, compliant foam layer and low-friction wear resistant layer.
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Sp-Arc
Scan
For more information and video
Or visit www.phoenixisl.com/sp-arc
Contact Us
Phoenix Inspection Systems Limited
Dalton House, 40 Hardwick Grange, Warrington, WA4 4RF, United Kingdom
t: +44 (0) 1925 826 000 f: +44 (0) 1925 838 788 e: sales@phoenixisl.com
www.phoenixisl.com
Phoenix Inspection Systems Limited, a Nova Instruments company
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