Phoenix Controls PCM, PCM200, PCM201, PCM202, PCM203 Series Manual

PROGRAMMABLE CONTROL MODULE: LONMARK

The Phoenix Controls Programmable Control Module (PCM) series provides a means of connecting additional inputs and outputs to the

Celeris custom control sequences to enhance the control functions already provided. The PCM offers varying numbers of configurable input and output connections, a graphical programming interface for developing custom control applications. The PCM adds tremendous power and flexibility to the Phoenix Controls environmental control system. The graphical programming interface makes developing custom control sequences simple and efficient.

FEATURES

• Interfaces with Celeris, Theris and Traccel room-level networks

• 4, 6, 10 and 12 universal inputs

• 6, 8 and 12 universal/digital outputs

• Graphical block-oriented programming

• DIN rail mounting (all but PCM200)

• Separable housing allows removal of controller from wiring base

SPECIFICATIONS

Enclosure

• ABS type PA-765A tan enclosures with gray connectors

Dimensions

• PCM200—4.8" x 5.9" x 2.5" (122.5 x 149.1 x 63.0 mm)

• PCM201—5.7" x 4.7" x 2.0" (144.8 x 119.4 x 50.8 mm)

• PCM202—5.7" x 4.7" x 2.0" (144.8 x 119.4 x 50.8 mm)

• PCM203—7.7" x 4.7" x 2.0" (195.6 x 119.4 x 50.8 mm)

Approximate Weight

• PCM200—1.01lbs (0.45kg)

• PCM201—0.97lbs (0.44kg)

• PCM202—0.97lbs (0.44kg)

• PCM203—1.17lbs (0.53kg)

Environmental

• Operating temperature 32

• Storage temperature -4

• Relative humidity 0 to 90% non-condensing

Powe r I nputs

• Voltage 24 Vac; ±15%, 50/60 Hz (PCM200 only)

• Voltage 24 Vac/Vdc; ±15%, 50/60 Hz (PCM201, PCM202, PCM203)

• Must be powered by a 24 Vac, Class 2 power supply

• Power supply polarity must be maintained

Power Consumption

, Theris® and Traccel® room-level network and developing

°F to 158 °F (0 °C to 70 °C)

°F to 158 °F (-20 °C to 70 °C)

PCM200 18 VA (typical) / 85 VA (maximum) 3 A removable fuse

PCM201 18 VA (typical) / 25 VA (maximum) 1.85 A auto-reset fuse

Programmable Control Module (PCM)

General Specifications (continued)

• Clock: Real-time clock chip

• Battery (for clock only): CR2032 Lithium (for clock)

• Status indicator:

- Green LEDs: power status and LON TX

- Orange LEDs: service and LON RX

• Communication Jack: LON® audio jack mono 1/8" (3.5 mm)

PCM200 and PCM201 do not have a clock function

All except PCM200

Inputs/Outputs

Type and quantity of I/O are determined by model number. For details on I/O, see the Selection Guide on pages 3 and 4.

Agency Compliance

Electromagnetic Compatibility:

CE: —Emission: EN61000-6-3: 2001; Generic standards

—Immunity EN61000-6-1: 2001; Generic standards

FCC: This device complies with part 15 of the FCC Rules.

Agency Approvals

UL Listed (CDN and US): UL916 Energy management equipment

Material: UL94-5VA

Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

for residential, commercial and lightindustrial environments

PCM202 18 VA (typical) / 33 VA (maximum) 1.85 A auto-reset fuse

PCM203 25 VA (typical) / 50 VA (maximum) 2.5 A auto-reset fuse

TABLE OF CONTENTS

Specifications............................................................ 1

General Specifications

• Processor: Neuron

• Memory: Non-volatile Flash 64K (APB application)

- Non-volatile Flash 128K (Storage)

• Communication: LonTalk

• Channel: TP/FT-10; 78 Kbps

• Transceiver: TP/FT-10; 78 Kbps

75 Discovery Way • Acton, MA 01720 • Tel (978) 795-1285 • Fax (978) 795-1111 • www.phoenixcontrols.com

3150®; 8 bits; 10 MHz

protocol

Ordering Guide........................................................ 2

Applications ............................................................. 3

Installation ............................................................... 4

Wiring...................................................................... 6

Recommended Cables .............................................. 9

Troubleshooting ..................................................... 10

ORDERING GUIDE

PCM 203 - R04

PRODUCT FAMILY PCM = Programmable Control Module

SERIES 200 = Surface mount programmable controller:

4 universal inputs/2 universal outputs/4 digital triac outputs; supports up to 2 optional external DIN rail mounted 8A SPDT relays 201 = DIN rail or surface mount programmable controller: 6 universal inputs/3 universal outputs/5 digit DIN rail mounted 8A SPDT relays 202 = DIN rail or surface mount programmable controller: 10 universal inputs/8 universal outputs; supports up to 8 optional external DIN rail mounted 8A SPDT relays 203 = DIN rail or surface mo 12 universal inputs/12 universal outputs; supports up to 12 optional externally mounted 8A SPDT relays

OPTION Rnn = Optional externally DIN rail mounted 8A SPDT relay

nn = quantity of relays (universal outputs only); number of relays may not exceed number of universal outputs, single digits entries must be preceded by a zero (0n)

unt programmable controller:

al triac outputs; supports up to 3 optional external

The PCM is offered in a variety of configurations with varying numbers of inputs and outputs. All have universal inputs, offering a wide variety of input configurations which are jumper selectable and software configurable. Each model offers different output

configurations to suit the specific application.

Model Number Universal Inputs Universal Outputs 1 Triac Outputs 2 Options

PCM200 4 2 4 R01 to R02

PCM201 6 3 5 R01 to R03

PCM202 10 8 — R01 to R08

PCM203 12 12 — R01 to R12

INPUTS AND OUTPUTS

Universal Inputs (Software configurable)

Input Types:

• Voltage:

• Current:

• Digital: Dry contact

• Pulse: Dry contact; 500 ms minimum ON/OFF

Resistors:

• Thermistor:

•Platinum:

0 to 10 Vdc

4 to 20 mA with 249  external resistor (wired in parallel)

10 K Type 2, 3—Range -40

Pt1000 (1 K—Range -40

Pt100 (100 —Range -40

F to 302 °F (-40 °C to 150 °C)

F to 275 °F (-40 °C to 135 °C)

• Nickel:

• Potentiometer: Translation table configurable on several points

Input Resolution: 16-bit analog/digital converter

Ni1000 (1 K—Range -40

F to 302 °F (-40 °C to 150 °C)

Outputs

Digital

24 Vac Triac, digital (on/off), floating2 or PWM

• 0.75A @158

• 1A @ 104

• PWM control: adjustable period from 2 seconds to 15 minutes

F (70 °C)

F (40 °C)

•Min. pulse on/off: 500 msec.

• Adjustable drive time period

• External or internal power supply (jumper selectable)

Universal Software configurable

• 0-10 Vdc, 0-20 mA

• PWM control: adjustable period from 2 seconds to 15 minutes

• Floating control: requires two consecutive outputs

• Min. pulse on/off: 500 msec.

• Adjustable drive time period

• 60 mA max. @ 12 Vdc 140

• Minimum resistance 200 

• Auto-reset fuse

• 60 mA @140

• 100 mA @68

Output Resolution 10-bit analog/digital converter

Power Supply

DC Relay Kit

Relay • Coil Characteristics:

15 Vdc; maximum 240 mA

• Rated voltage: 12 Vdc

• Rated current: 33.3 mA

• Resistance: 360 

• Minimum operating voltage: 8.4 V

• Operating Temperature: -40

• Storage Temperature: -40

• Agency Approvals: VDE, RU, CSA, RoHS

• Contact Characteristics:

• Maximum power rating: 2500 VA

• Rated current: 10A

• Rated voltage: 250 Vac

• Standard contact material: Silver-nickel 90/10

• Type of Duty: Continuous

• Mechanical life expectancy: 1x10

• Weight: 10 grams Dimensions (L x W x H): 3.0" x .62" x 2.42" (76.2 mm x 15.8 mm x 61.5 mm)

, digital 0-12 Vdc (on/off), floating or PWM

F (60 °C)

F (20 °C)

F (60 °C)

F to 185oF (-40oC to 85oC)

F to 221oF (-40oC to 105oC)

operations

PCM200 and PCM201 only.

Floating control: requires two consecutive outputs.

PCM203 only.

APPLICATIONS

The Phoenix Controls PCM is a programmable input/output module that may be used as:

• A standalone controller

Physical sensors and switches may be connected to the PCM, which then performs the desired control by using built-in functions (see section below) to switch or modulate PCM outputs.

• An input/output (I/O) expansion module

Physical sensors, switches and actuators may be connected to the PCM and values passed across the room-level network to a Celeris valve controller for use in its control sequence. Data from the PCM may also be passed across the building-level network to the BMS for monitoring purposes.

• A controller integrated into the Celeris, Theris or Traccel system

Data may be passed between the valve mounted controllers and PCM on the room-level network to supplement the control functions of either device. An example might be interlocking door locks between an anteroom and a space under control so that doors may not be opened until the pressure stabilizes or a certain number of air changes have occurred.

The PCM may also be used to implement virtually any room-level control sequence that relies on inputs from physical sensors,

7.48”

(190 mm)

2.13” (54 mm)

switches or network based variables to develop the desired control output, function or interlock. Typical control applications include:

• Lighting

• Temperature (spaces adjacent to controlled spaces)

•Access

Built-in Functions

Essentially any control sequence that can be defined using our programming language based on the graphical block style programming tool which includes:

• 16 PID loops

• Precision integers with 2 decimals places (± 83886.07)

• Direct support of SNVTs of 1 and 2 bytes

• 17 NVIs and 17 NVOs (changeable type and length)

• 5 NVI Fan-in bindings (changeable type)

• 3 NVI - Hisel, Lowsel, Sum and Average (up to 85 NVIs)

• 2 NVI - Hisel and Lowsel

• Extensive block library of the most commonly used functions divided into 12 convenient categories containing over 80 block objects

Toolbox

+ Comparators + Constants and Variables + Custom + General + HVAC + Inputs & Outputs + Logic + Math + SNVT Conversions + Time + Tools + VAV

INSTALLATION

1. Choose a location where the operating conditions may be maintained within the specified environmental limits:

• The device is not subject to shock and vibration.

• Cable lengths are kept to a minimum.

• The device is protected from dripping or spraying liquids, airborne dust and metallic particles.

2. When mounting the device:

• Mount vertically with the ventilation slots on top.

• Mount on a smooth, flat surface using 35mm DIN rail (all but the PCM200) mounting screws.

• Allow two-inch clearance on all sides for proper ventilation, routing of cables.

In some cases, it may be necessary to remove the PCM cover to access the mounting screw slots.

See Figure 1 through Figure 3 for mounting dimensions.

.40"

(1 0 mm)

2.42" (61.5 mm)

Figure 1. PCM200 Programmable Control Module

.43"

(11 mm)

.12”

(3 mm)

.20"

(5 mm)

Bracket Mounting Kit

1.04" (26.5 mm)

Figure 2. PCM201/PCM202 Programmable Control Module

Figure 3. PCM203 Programmable Control Module

Figure 4. Relay Kit Dimensions

2.42 in.

(61.5 mm)

3.0 in.

(77 mm)

.625 in.

(15.8 mm)

Power: Minimum cable section 18 AWG

Inputs: Minimum cable s e ction 20 AWG (twisted pair)

Digital outputs: Minimum cable section 18 AWG

Analog outputs: Minimum cable s e ction 20 AWG (twisted pair)

Maximum wire gauge is 12 AWG (2.5 mm)

Table 1: Recommended Cable Specifications

Fuse

24 Vac/Vdc

COM

To other equipment

Transformer

24 Vac

Figure 5. Relay Kit Connections

WIRING

All wiring connections are via terminal blocks on the base plate that accommodate wire sizes from 22 to 12 AWG (0.14 to 2.5 mm). Multiple conductors may be placed under one terminal, providing the cumulative diameter does not exceed 0.1" (2.5 mm).

See Figure 6 for terminal location and typical connections.

Phoenix Controls Wiring Recommendations

• All circuits must conform to the requirements of an NEC Class 2 (dry) circuit.

• Use multiple transformers instead of larger transformers when more than 100 VA is required.

• Each pressurization zone should have either a dedicated single-phase primary circuit, or a secondary circuit disconnect

• Use cable sizes recommended by Phoenix Controls (see Table 1).

• Use stranded wire for ease of installation.

• Follow good wiring practices:

• Locate cables away from sources of electrical interference (EMI/RFI).

• Do not run signal or communication cable in the same conduit or wire way as power

cables.

• If signal cable must cross power cables place these at a 90-degree angle.

• Shield or drain wires, if required, should be wrapped with insulating tape to prevent contact with exposed conductors or

contacts.

COM

COIL

Power Connection and Fuse

• Maintain a consistent color code or polarity all the way through the wiring system.

• Power supply and signal isolation on I/O devices vary from manufacturer to manufacturer. Verify the wiring device

manufacturer’s recommendations for isolating power and signal common connections and maintain polarity.

• Local and national electrical codes take precedence.

• Strip 0.25" (6.4 mm) of insulation from each conductor, twist the strands, insert the conductor fully into the terminal block, and tighten the terminal.

• Test the wire connection by pulling on each conductor.

• See “Phoenix Recommended Cables” on page 9 for approved cable manufacturers and wire types.

Power Connections

• The PCM may be powered by either 24 Vac or 24 Vdc. When locating the device, consider the location of the transformers/ power supplies, cable runs, and connected load to ensure proper operating voltage.

NOTE: PCM200 is 24 Vac only.

• Power connections are on the top left side of the control module (see Figure 6 for wiring configuration).

• An external fuse is recommended to protect the outputs and other equipment powered by the transformer.

• To calculate the required transformer power:

• Add the power requirements of all of the controllers and peripheral devices.

• Add the largest starting power of the group.

• Multiply this value by 1.3.

• This value is the required transformer power.

Note: Failure to maintain proper polarity may cause damage to the control module.

Input and Output Connections

• The PCM supports a wide variety of universal inputs and analog and digital outputs.

• Signal input types are either jumper or software selectable; then defined and scaled using the PCM plug-in.

• Two terminations are provided for each input (+ and -). If a shield is used, it should be connected to the signal common (-) terminal.

• Power for inputs must be externally supplied. The PCM will not provide a power source for 4-20 mA input devices.

• Input connections are on the left side of the control module.

• Output connections are on the right side of the control module.

See Figure 6 for wiring configuration.

Note: Multiple power sources may be present. Insure that all power is removed before handling bare conductors.

Network Connections

118 17 16 15 14 13 12 11 10 9 8 76543 2

1413121110987654321 15 181716

COM

UO8

UO7

UO6

DO5C4DO4

DO3

DO2

DO1

24V COM

24 VAC/DC

LON2

LON1

UI6

UI5

UI4

UI3

UI2

UI1

LON

PORT

PMC201 INPUTS

PMC201 OUTPUTS

113 12111098 76543 2

COM

UO9

UO8

UO7

UO6

UO5

24V COM

24 VAC/DC

LON2

LON1

UI6

LON

PORT

PMC203 INPUTS

PMC203 OUTPUTS

COM

UI8

UI9

113 12 11 10 9 8 7 6 5 4 3 2

UO12

UO11

UO10

UO4

COM

UO3

COM

UO2

COM

UO1

COM

141312

1098

6543

15 1413121110987654321

15 VDC

OUT

UI12

UI11

UI10

UI7

UI5

UI4

COM

UI3

UI2

UI1

24 Va c

LON2

LON1

UI4

UI3

COM

UI2

UI1

UO6

COM

UO5

DO4

C3- 4

DO3

DO2

C1- 2

DO1

1 3 2

3 21 22

24V COM

PCM200 OUTPUTS

118 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2

141312

1098

6543

15 181716

COM

UO8

UO7

UO6

UO5

UO4

UO3

UO2

UO1

24V COM

24 VAC/DC

LON2

LON1

UI6

UI5

UI4

UI3

UI2

UI1

LON

PORT

PMC202 INPUTS

PMC202 OUTPUTS

COM

UI7

UI8

UI9

UI10

• Connect the PCM to the room-level (FTT-10) control network. Maintain a bus wiring topology.

• Network connections are on the lower left side of the control module.

• The recommended wire type for communications is Level IV, 22 AWG, unshielded cable, with six twists per foot.

• For more detailed information, please refer to the “Phoenix Recommended Cables” on page 9 or the Junction Box and Wiring Guidelines technical bulletin published by the Echelon Corporation.

Figure 6. Electrical Connections

PHOENIX RECOMMENDED CABLES

Cable

Typ e

Round

TP No FTT-10 (4500’)

TP Yes FTT-10 (4500’)

TSP No I/O signal wiring 22 Belden 9501 1: Black&Red Twisted

2 TSP No I/O signal wiring 22 Belden 9502 1: Black&Red

3 TSP No I/O signal wiring 22 Belden 9503 1: Black&Red

Shield

Required for high-speed electric actuation. Must be wired as a home run or star configuration, not daisy-chained.

Plenum

Rated

No 24 Vac power

No ± 15 Vdc power 22 Belden 8443 1: Red

Yes 24 Vac power

Yes ± 15 Vdc power 22 Belden 88444 Windy City 004380 1: Red

No I/O fume hood

Yes I/O fume hood

Function

(110’ max)

TP1250 (425’)

FTT-10 (8800’) 16 Windy City 109600 BICC Gen C8661

TP1250 (425’)

FTT-10 (8800’) 16 Windy City 109500 BICC Gen. C8621

controls, Thermostats

Wire

Gauge

18 Belden 9409 1: Red

18 Belden 82740 Windy City

14 Windy City

22 Windy City 107500 BICC Gen C8641

22 Windy City 105500 BICC Gen. 8601

22 Belden 9944 1: White (N/A)

22 Windy City 004352 1: White (N/A)

Primary

Vendor/Part #

Belden 9411

NP007 960

Alternate

Vendor/Part#

NP002 360

Eastman Wire LEV4221

Eastman Wire 5705

Eastman Wire LEV4221P725

Eastman Wire 725-5705

Color Code Notes

2: Black

2: Black 3: Green

1: Red 2: Black

2: Black 3: Green 4: White (N/A)

1: White/Blue stripe 2: Blue/White stripe

2: Black&White

2: Black&White 3: Black&Green

2: Orange 3: Black (N/A) 4: Red 5: Green 6: Yellow 7: Blue 8: Brown

Must be stranded

For more alternatives visit: echalon.com

For more alternatives visit: echelon.com

Shielded Pair

Two Twisted Pair, Shielded

Three Twisted Pair Shielded

8 Conductor, Shielded

TROUBLESHOOTING

Problem Solutions

Controller is powered but does not turn on

Fuse has blown (Auto-reset fuse) Disconnect the power, the input and the output terminals. Then wait a few

Power supply polarity Verify that consistent polarity is maintained between all controllers and the

Controller cannot communicate on a FTT network

Absent or incorrect supply voltage 1. Check power supply voltage between 24 Vac/dc ±15% and COM pins, and

Overloaded power transformer Verify that the transformer used is powerful enough to supply all controllers.

Network not wired properly Double check that the wire connections are correct.

Absent or incorrect network termination Check the network termination(s).

Incorrect APB/NXE file has been loaded

Service pin not working

Controller communicates well over a short network, but does not communicate on large network

Network length Check that the total wire length does not exceed the specifications of the Junction

Wire type Check that the wire type agrees with the specification of the Junction Box and

Network wiring problem Double check that the wire connections are correct.

seconds to allow the auto-reset fuse to cool down. Check the power supply and check input and output wiring. Reconnect the power.

transformer. Ensure that the COM terminal of each controller is connected to the same terminal on the secondary side of the transformer.

ensure that it is between acceptable limits.

2. Check for tripped fuse or circuit breaker.

Use the memory erase jumper to reset the Neuron chip's memory, then load the proper APB or NXE into the controller using LonMaker.

Box and Wiring Guideline for Twisted Pair LonWorks Networks.

Wiring Guideline for Twisted Pair LonWorks Networks.

Absent or incorrect network termination Check the termination(s). Incorrect or broken termination(s) will make the

Extra capacitance Make sure that no extra capacitance is being connected to the network other than

Number of devices on network segment exceeded The number of controllers on a channel should never exceed 64. Use a router or

Network traffic Query node statistic to check errors.

Hardware input is not reading the correct value

Input wiring problem Check that the wiring is correct according to this manual and according to the

Open circuit or short circuit Using a voltmeter, check the voltage on the input terminal. Short circuit (0 V) and

Configuration problem Using the controller configuration plug-in or wizard, check the configuration of the

Hardware output is not operating correctly

Output wiring problem Check that the wiring is correct according to this manual and according to the

Configuration problem Using the controller configuration plug-in, check the configuration of the input.

communication integrity dependent upon a controller's position on the network.

the standard FTT circuit, and a maximum of a 3 meter stub (in bus topology).

a repeater in accordance to the Junction Box and Wiring Guideline for Twisted Pair LonWorks Networks.

Use a LON protocol analyzer to check network traffic.

peripheral device's manufacturer.

Open circuit (5 V).

input. Refer to the controller's user guide for more information.

peripheral device's manufacturer.

Refer to the controller's user guide for more information.

Problem Solutions

Service LED (Orange Color)

Repeated Blink The controller is in normal operation. The LED will blink according to the

On The controller is application-less.

Slow Blink (1 sec. On, 1 sec. Off)

Fast Blink (0.3 sec. On, 1 sec. Off)

controller code execution time.

Appropriate action: Reload the APB or NXE.

The controller is not configured. Appropriate action: Commission the controller.

Watchdog time out. Application corrupted. Appropriate action: Use the memory erase jumper to reset the Neuron chip's memory, then load the proper APB or NXE into the controller using LonMaker.

Replacement Parts

Item Part Number

Replacement fuse kit—includes seven five-amp main power fuses and three 500 mA input/output fuses 260-000-018

Replacement battery kit—includes 25 CR2032 lithium batteries 250-220-374

Phoenix Controls PCM, PCM200, PCM201, PCM202, PCM203 Series Manual

Specifications and Main Features

Frequently Asked Questions

User Manual