Phoenix PH603SBN, PH603SB Owner's/assembly Manual

82,500 BTU OUTDOOR GAS GRILL

OWNERS / ASSEMBLY MANUAL

Phoenix Innovations Corp.
103-1540 Cornwall Rd. Oakville, ON Canada L6J 7W5

Made in China / Printed in China

Save these instructions for future reference. If you are
assembling this unit for someone else, give this manual to
him or her to read and save for future reference.

!

WARNING

For Your Safety:

1. Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.

2. Read the installation, operation, and maintenance
instructions thoroughly before installing, using or
servicing this appliance.

3. Failure to follow these instructions could result in
fire or explosion, which could cause property damage,
personal injury, or death.

California Proposition 65:

Chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm are
created by the combustion of propane.

!

WARNING

For Your Safety:

For Outdoor Use Only
(do not use under any overhead enclosure)

Table of Contents

Use of the Appliance 1

Parts / Hardware List 2

Assembly Instructions 3

Use of Electrical Accessories 9

Lighting / Operating Instructions 10

Retractable Grill Light 10

Infrared Rear Burner 11

LP Gas Supply 12

LP Gas Cylinder 12

Hose and Regulator Assembly 13

Natural Gas Supply Connection 14

Leak Test 14

Maintenance 15
Cleaning and Care
Cooking Grids
Heat Plates
Grease Cup/drawer
Bottom Bucket
Exterior Surfaces

Grilling Tips 16

Cooking Guides 17

Trouble Shooting 19

Warranty 20

For Models:
PH603SB
PH603SBN

L0019 - Rev. 12/06

PAGE # 1

Call 1-877-744-3649 for assistance or visit us at www.phoenixinno.com

For Models:
PH603SB
PH603SBN

OWNERS MANUAL

!

DANGER

For Your Safety:

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and
immediately call your gas supplier or your fire department.

!

WARNING

For Your Safety:

1. Do not store or use gasoline or other flammable
liquids or vapors in the vicinity of this or any
other appliance

2. An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.

Your new Life @ Home™ gas BBQ grill is a safe and enjoyable cooking appliance when assembled
and used properly. Certain safeguards must be followed in order to ensure safety. Failure to follow
these safeguards may result in damage or injury. If you have any questions about the assembly or
use of this appliance, please call our toll-free customer service line at 1-877-744-3649.

USE OF THIS APPLIANCE

1. This appliance must be installed in accordance with the latest local codes. In the absence of local codes, use the:
United States - National Fuel Gas Code, ANSI Z223.1/NFPA 54

- LP-Gas Code, NFPA 58
Canada - Natural Gas and Propane Installation Code, CSA B149.1

- Propane Storage and Handling Code, CSA B149.2

2. This appliance must be located away from combustible surfaces by no less than
30” (76 cm) from either of the sides or back of the appliance. See Fig. A

3. This appliance is for outdoor use only, and shall not be used in a building,
garage, shed, balcony, or any other enclosed area.
DO NOT operate this appliance under any overhead roof construction or foliage.

4. DO NOT restrict the flow of combustion and ventilation of air to this appliance.

5. Keep the ventilation openings of the cylinder enclosure free and clear from debris.

6. DO NOT use or install this appliance in or on boats or recreational vehicles.

7. Keep the area surrounding this appliance free of combustible materials, gasoline, and all other flammable liquids and vapors.

8. This appliance is not intended for commercial use.

9. The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to properly assemble or safely operate this appliance.

10. Do not alter this appliance in any manner.

11. Do not use this appliance unless it is fully and properly assembled and all parts are securely fastened.

12. When cooking, fire extinguishing materials shall be readily accessible. In the event of a grease fire, do not attempt to extinguish with water.
Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda. Turn off LP gas cylinder or NG supply valve immediately
to stop the flow of gas.

13. Do not leave the appliance unattended while in use. Take special care to keep children and pets away from the appliance at all times.

14. Do not attempt to move the appliance while in use.

15. Always place this appliance on a hard, non-combustible, level surface.

16. Never use this appliance indoors. Toxic fumes can accumulate.

17. Always turn off gas at the LP gas cylinder or NG supply valve when the appliance is not in use.

18. a. The outdoor cooking gas appliance and its individual shutoff valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 0.5 psi (3.5 kPa.)

b. The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than 0.5 psi (3.5 kPa.)

PRIOR TO USE:

1. Prior to using the appliance for the first time:
a. Remove cooking grids, warming rack, and heat plates. Wash with mild soap and water.
b. Light main burners set to “Medium” setting and let burn for 20 min. with the lid down. This will help to burn off any odors or foreign matter.
c. Turn off gas at the LP gas cylinder service valve or NG supply valve and let appliance cool. Replace cooking grids, warming rack and heat plates.

2. Prior to using the appliance each time:
a. Light the appliance main burners and let pre-heat for 5-10 minutes

30” (76 cm)

30” (76 cm)30” (76 cm)

Fig. A

PAGE # 2

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PARTS / HARDWARE LIST

(Please identify all parts / hardware before beginning assembly)

PART # DRAWING

A Cabinet Frame
B Rear Locking Castors (2)
C Front Non-Locking Castors (2)
D Front Skirt Trim Piece
E Left Skirt Trim Piece
F Right Skirt Trim Piece
G Right Side Panel
H Center Panel
I Left Side Panel
J Tool Caddy Door
K Tool Caddy Bucket
L Tool Caddy Wire Support
M Back Panel

N Wire Shelf (inside bottom cabinet)
O Tank Support Wire

(not required/supplied for
Natural Gas model PH603SBN)

P-L / P-R Grease Tray Support Bars (2)
Q Horizontal Front Panel
R Grease Tray
S BBQ Grill Head
T Left Side Shelf Top
U Left Side Shelf Front
V Removable Condiment Holder
W Right Side Shelf Top
X Right Side Shelf Front
Y Right Door
Z Left Door

Medium washer

Medium
washer

PART # DRAWING

A-1 Grease Tray face
B-1 Drawer Face (2)
C-1 Drawer Bucket (2)
D-1 Drawer Rails (2)
E-1 Heat Tent (5)
F-1 Cooking Grids (5)
G-1 Rotisserie Kit

PART # DRAWING

H-1 Warming Rack
I-1 Side Burner Grate
J-1 Side Burner
K-1 Match Stick holder
L-1 Tank Support Wire Bracket

(not required/supplied for
Natural Gas model PH603SBN)

M-1 Skirt Trim Mounting Brackets (4)
N-1 Drip Tray

For Models:
PH603SB
PH603SBN

J-1

H-1

I-1

G-1

F-1

E-1

D-1

D-1

C-1

C-1

B-1

B-1

A-1

K-1

L-1

A

B

B

C

C

D

E

F

G

I

H

K

O

P-RP-L

M

L

J

N

N-1

T

V

X

Y

Z

R

Q

S

U

W

Small
philips head bolt
M4 x 12

Medium
philips head bolt
M6 x 15

Large
philips head bolt
M6 x 45

4

57

2

PART # DRAWING DESCRIPTION QTY

1

2

3

8

8

2

PART # DRAWING DESCRIPTION QTY

Large washer

Large wing nut

Large
washer

Large
wing nut

Hardware List

Tools Required

Philips Screwdriver (Included)

Natural Gas Hose

supplied for Natural Gas model

PH503SBBN only

M- 1

M- 1

M- 1

PAGE # 3

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STEP 1: Identify parts & hardware

1. Unpack and identify all parts and hardware pack using the parts list and hardware list provided in this manual.

2. If you are missing any parts, PLEASE DO NOT RETURN THIS PRODUCT TO STORE.

3. For assistance please call our Customer Service hotline at 1-877-744-3649.

ASSEMBLY INSTRUCTIONS:

STEP 2: Attach skirt brackets & castors

NOTE: PLACE ON CARDBOARD OR CLOTH
TO PROTECT PAINT/STEEL FINISH.

1. Attach skirt trim mounting brackets (M-1) to cabinet frame (A)
using 4 medium bolts.

2. Insert 2 rear locking castors (B) into bottom of rear leg posts.

3. Insert 2 front non-locking castors (C) into bottom of front leg posts.

NOTE: LOCK REAR CASTORS TO PREVENT CABINET
FROM MOVING DURING ASSEMBLY.

STEP 3: Attach drawer rails

1. Attach top and bottom drawer rails (D-1) to right side panel (G)
of the grill cabinet using 6 medium bolts.

Fig. 1

Fig. 2

For Models:
PH603SB
PH603SBN

D-1

D-1

G

M- 1

M- 1

M- 1

M- 1

PAGE # 4

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STEP 4: Assemble cabinet frame

1.

Secure center panel (H) inside the cabinet frame by using 3 medium bolts. (See Fig. 3)

2. Attach horizontal front panel (Q) to right side panel (G) by securing 1 large bolt and medium washer. Also
secure horizontal front panel (Q) to left side panel (I) with 1 large bolt and medium washer and
1 medium bolt. Further secure front panel (Q) to

center panel

(H) with 1 medium bolt.

(See Fig. 4)

3. Insert tool caddy wire support (L) through the tool caddy door (J) and tighten with 2 wing nuts.

(See Fig. 4.1)

4. Insert tabs on tool caddy bucket (K) into slots in tool caddy door (J).

(See Fig. 4.2)

Note:

The tool caddy bucket can be stored when not in use on the inside of the left cabinet door (Z).

5. Attach the wire shelf (N) by inserting into 2 existing holes located on center panel (H).
Extend the legs of the shelf, align into position over the 2 existing holes located on the
cabinet frame (A) and attached with
2 medium bolts.

(See Fig. 4)

STEP 5: Complete cabinet

1. Secure left (P-L) and right (P-R) grease tray support bars to horizontal front panel (Q) and
back panel (M) with 4 medium bolts. (See Fig. 5)

2. Insert end of tank support wire (O) into the back of the left side panel (I) and secure other
end of tank support wire by fastening in place with tank support wire bracket (L-1) with
2 medium bolts. (The tank support wire (O) and the tank support wire bracket (L-1) are not
required / not supplied for Natural Gas Model PH603SBN).

3. Attach grease tray face (A-1) to the main grease tray (R) with 2 medium bolts. (See Fig. 6)

4. Insert grease tray (R) into horizontal front panel (Q). (See Fig. 6.1)

For Models:
PH603SB
PH603SBN

Fig. 3

Fig. 5

Fig. 6.1

Fig. 6

R

A-1

A

J

L

I

J

Fig. 4

J

I

Fig. 4.1

Fig. 4.2

LIFT TO

CLOSE
DOOR.

PAGE # 5

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STEP 6: Assemble

BBQ grill head

1. Note: 2 people are required for this step.

2. Rest BBQ grill head (S) onto cabinet frame. Ensure that the hose and regulator
(or natural gas hose assembly for Model PH603SBN) sits inside the cabinet. (See Fig. 7)
Ensure that the holes in the grill head line up with the “L” brackets extending
from the cart frame legs. (See Fig. 7.1)

3. Insert 4 medium bolts through “L” brackets and
into BBQ grill head (S).

STEP 7: Attach right side shelf

NOTE: PLACE ON CARDBOARD OR CLOTH
TO PROTECT PAINT/STEEL FINISH.

1. Insert 2 medium bolts through right side shelf top (W) into
right side shelf front (X) and tighten.

(See Fig. 8)

2. Loosen 2 bottom bolts already installed in the side burner (J-1).
DO NOT REMOVE.

(See Fig. 8.1)

3. Place right side shelf onto the side burner (J-1) by lining up 2 bottom
keyholes in right side shelf (W & X) with 2 bolts loosened from the side burner (J-1).
Lower the side shelf into place.

(See Fig. 9)

DO NOT TIGHTEN BOLTS.

4. From the inside of the side burner (J-I), use 3 medium bolts and large

washers to secure

assembled side shelf.

Tighten once in place.

(See Fig. 9)

5. Tighten the 2 bottom bolts from steps 2 and 3.

6. Secure right side shelf front (W) to BBQ grill head (S) with 1 medium bolt.

(See Fig. 9)

For Models:
PH603SB
PH603SBN

Fig. 7.1

Fig. 7

Fig. 8

Fig. 8.1

Fig. 9

W

X

LIFT

FROM

HERE

LIFT

FROM

HERE

S

J-1

J-1

J-1

S

PAGE # 6

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STEP 9: Assemble drawers

1. Attach drawer face (B-1) to drawer bucket (C-1) using 4 medium bolts and
medium washers. Repeat for second drawer. (See Fig. 12)

2. Extend the drawer rails (D-1) (installed in step 3).

3. Insert bracket on drawer bucket (C-1) into drawer rails (D-1).

Push drawer closed to lock in place.

(See Fig. 12.1)

Fig. 12.1Fig. 12

For Models:
PH603SB
PH603SBN

STEP 8: Attach left side shelf

NOTE: PLACE ON CARDBOARD OR CLOTH
TO PROTECT PAINT/STEEL FINISH.

1. Insert 2 medium bolts through left side shelf top (T) into left side shelf front (U) and tighten.

(See Fig. 10)

2. Loosen 2 bottom bolts already installed in the BBQ grill head (S). DO NOT REMOVE.

(See Fig. 11)

3. Place left side shelf onto left side of BBQ grill head (S) by lining up 2 bottom keyholes

in left side shelf (T & U) with 2 bolts loosened from BBQ grill head (S). Lower the
side shelf into place.

(See Fig. 11.1)

DO NOT TIGHTEN BOLTS.

4. From the inside of the BBQ grill head (S), use 3 medium bolts and large

washers

to secure assembled side shelf. Tighten once in place.

5. Tighten the 2 bottom bolts from steps 2 and 3.

6. Secure left side shelf front (U) to BBQ grill head (S) with 1 medium bolt.

(See Fig. 11.1)

7. Place removable condiment holder (V) into left side shelf top (T).

(See Fig. 10)

Fig. 11.1

Fig. 10

Fig. 11

S

T

U