Phoenix PH100-55, PH199-55, PH100-80, PH130-55, PH130-80 Installation Operation & Maintenance

...
• Installation • Operation • Maintenance
© 2008 Heat Transfer Products, Inc.
Phoenix Water Heater Models*
PH100-55 / 130-55 / 199-55 PH100-80 / 130-80 / 199-80
PH100-119 / 130-119 / 199-119
Phoenix Sanitizer Booster Models*
130-55SA / 199-55SA
1
WARNINGS
n
WARNING
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch: do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier.
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2
CONTENTS
CONTENTS
Part 1 – Product and Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Part 2 – How The Phoenix Operates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Part 3 – Prepare Water Heater Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
A. Installations Must Comply With: B. Before Locating the Phoenix C. Clearances for Service Access D. Residential Garage Installation E. Exhaust Vent and Intake Air Vent F. Prevent Combustion Air Contamination G. When Removing a Water Heater from an Existing Common Vent System H. Water Chemistry I. Temperature and Pressure Relief Valve J. Potable Expansion Tank K. Water Piping L. Auxiliary Connection
Part 4 – Prepare Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19
A. Electrical Connection B. Gas Connection C. Gas Piping D. Gas Table E. Dungs Gas Valve
Part 5 – Venting Combustion Air And Condensate Removal . . . . . . . . . . . . . . . . . . . . 19-27
A. Installing Exhaust Vent and Intake Air Vent B. General C. Approved Materials for Exhaust Vent and Intake Air Vent D. Exhaust Vent and Intake Air Vent Pipe Location E. Exhaust Vent and Intake Air Vent Sizing F. Longer Vent Runs G. Exhaust Vent and Intake Air Pipe Installation H. Water Heater Removal from a Common Vent System I. Condensate Removal System J. Diagrams for Venting
Part 6 – Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-31
A. Operating Instructions B. Overall Appliance and Control Operation C. Status Menu D. Test Mode E. Maintenance F. Internal Wiring
Part 7 – Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
A. Shutdown Procedure B. Vacation Procedure C. Failure to Operate
Part 8 – Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-40
A. Phoenix Error Code B. Phoenix Error C. Phoenix Fault
3
PRODUCT AND SAFETY INFORMATION
PART 1: PRODUCT AND SAFETY INFORMATION
n
WARNING
Installer — Read all instructions in this manual, and the Venting section, before installing. Perform steps in the order given.
User — This manual is for use only by a qualified heating installer/service technician. Refer to User’s Information Manual for your reference.
User — Have this water heater serviced/ inspected by a qualified service technician annually.
Failure to comply with the above could result in severe personal injury, death or substantial property damage.
n
WARNING
Failure to adhere to the guidelines on this page can result in severe personal injury, death or substantial property damage.
n
WARNING
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas suppliers' instructions.
• If you cannot reach your gas supplier, call the fire department.
SPECIAL ATTENTION BOXES
The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the product.
n
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
n
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
n
CAUTION
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
DEFINITIONS
4
HOW THE PHOENIX OPERATES
PART 2: HOW THE PHOENIX OPERATES
Phoenix Modulation Condensing Technology is an intelligent system that delivers highly efficient water heating, while maximizing efficiency by measuring the Data Parameters of your water heating system.
1. Stainless Steel Water Storage Tank
The Stainless Steel Water storage tank has a combustion chamber submerged into the tank water. When the water heater is fired, the combustion gases heat the combustion chamber walls, transferring the heat directly into the surrounding water. The hot gases are blown into the secondary heat exchanger coils, where even more heat is transferred into the water, wringing even more heat from the gases.
2. Modulating Combustion System
Modulation during the water heating operation is based on the tank temperature. The control monitors the system to regulate the output of the burner during operation to match the system demand. This increase in efficiency allows for substantial fuel savings.
3. Gas Valve
The gas valve senses suction from the blower, allowing gas to flow only if the gas valve is energized and combustion air is flowing.
4. Upper Supply Tank Sensor
This sensor monitors water heater upper portion water temperature (system supply). The control module adjusts the burner firing rate so the outlet temperature is correct.
5. Lower Return Tank Sensor
This sensor monitors the lower portion of the water heater return water temperature (system return). The control module reduces or increases the input, depending on how close the water temperature is to the outlet water temperature set point.
6. Control
The integrated control system monitors the upper and lower water temperature and regulates the fan speed to regulate the unit’s BTU output. This allows the unit to only deliver the amount of heated energy required and nothing more!
7. Burner
Constructed of high grade stainless steel construction, the burner uses pre-mixed air and gas and provides a wide range of firing rates.
8. Condensate drain connection
This is a condensing high efficiency appliance, therefore this unit has a condensate removal system. Condensate is nothing more than water vapor, derived from the combustion products, similar to an automobile when it is initially started. It is very important that the condensate line is sloped away from the water heater and down to a suitable inside drain. If the condensate outlet on the Phoenix is lower than the drain, you must use a condensate removal pump (kit p/n 554200 available from Heat Transfer Products, Inc.) A condensate neutralizer, if required by local authorities can be made up of lime crystals, marble or phosphate chips and will neutralize the condensate. This can be done in the field by the installer or you may purchase one from Heat Transfer Products, Inc. (P/N N1100). It is also very important that the condensate line is not exposed to freezing temperatures or any other type of blockage. Plastic tubing must be the only material used for the condensate line. Steel, brass, copper or others will be subject to corrosion or deterioration. A second vent may be necessary to prevent condensate line vacuum lock if a long horizontal run is used. Also, an increase in pipe size may be necessary to drain properly. Support of the condensation line may be necessary to avoid blockage of the condensate flow.
5
HOW THE PHOENIX OPERATES
PART 2: HOW THE PHOENIX OPERATES (CONTINUED)
9. Spark ignition
The burner flame is ignited by applying a high voltage to the system spark electrode. This causes a spark from electrode to ground.
PART 3: PREPARE WATER HEATER LOCATION
A. INSTALLATIONS MUST COMPLY WITH:
Local, state, provincial, and national codes, laws, regulations and ordinances.
National Fuel Gas Code, ANSI Z223.1 – latest edition.
National Electrical Code.
For Canada only: B149.1 or B149.2 Installation Code, CSA C22.1 Canadian Electrical Code Part 1 and any local codes.
B. BEFORE LOCATING THE PHOENIX
1. Check for nearby connection to:
System water piping
Venting connections
Gas supply piping
Electrical power
2. Check area around water heater. Remove any combustible materials, gasoline and other flammable liquids.
3. The Phoenix gas control system components are protected from dripping or spraying water or rain during operation or service.
4. If the Phoenix Water Heater is to replace an existing water heater, check for and correct any existing system problems such as:
n
DANGER
Water temperature over 125 degrees F. can cause severe burns instantly, or death from scalds. Children, disabled, and elderly are at highest risk of being scalded. See instruction manual before setting temperature at water heater. Feel water before bathing or showering! Temperature limiting valves are available.
NOTICE
The Phoenix gas manifold and controls met safe lighting and other performance criteria when undergoing tests specified in ANSI Z21.10.3 — latest edition.
n
WARNING
Failure to keep water heater area clear and free of combustible materials, gasoline and other flammable liquids and vapors can result in severe personal injury, death or substantial property damage.
6
PREPARATION
System leaks.
Incorrectly-sized expansion tank.
C. CLEARANCES FOR SERVICE ACCESS
1. If you do not provide minimum clearances, it might not be possible to service the water heater without removing it from the space. (See Fig. 3­1 at right)
D. RESIDENTIAL GARAGE INSTALLATION
Precautions
Take the following special precautions when installing the water heater in a residential garage. If the heater is located in a residential garage, per ANSI Z223.1, paragraph 5.1.9:
Place the Phoenix with a minimum of 18 inches above the floor of the garage to the bottom of the heater to ensure the burner and ignition devices will be no less than 18 inches above the floor.
Locate or protect the water heater so it cannot be damaged by a moving vehicle.
E. EXHAUST VENT AND INTAKE AIR VENT
The Phoenix requires a special vent system, designed for pressurized venting. Phoenix Water Heaters are rated ANSI Z21.10.3 Category IV (pressurized vent, likely to condense in the vent).
You must also install air intake piping from outside to the water heater flue adaptor. The resultant installation is categorized as direct vent (sealed combustion). Note: To prevent combustion air
contamination see Table 3-2 in this section for examples of areas to avoid when con­sidering exhaust vent and intake air vent termination.
03/22/07
LP-179-T
CLEARANCE
ZERO
12" MIN. 12" MIN.
CLEARANCE
CLEARANCE
CLEARANCE
24" MIN.
SERVICE CLEARANCE
Fig. 3-1 Phoenix Top View
PART 3: PREPARE WATER HEATER LOCATION (CONTINUED)
n
WARNING
The space must be provided with combustion/ventilation air openings correctly sized for all other appliances located in the same space as the Phoenix. Failure to comply with the above warnings could result in severe personal injury, death or substantial property damage.
RECOMMENDED SERVICE CLEARANCE
LP-179-W
07/11/07
LP-179-T 03/22/07
MAXIMUM 2"
DIAMETER OF WATER HEATER
PLUS 2" MINIMUM
TO OPEN DRAIN. LINE SHOULD BE AT LEAST 3/4" ID AND PITCHED FOR PROPER DRAINAGE.
7
PREPARATION
Intake and exhaust must terminate near each other and may be vented vertically through the roof or through a side wall. The intake and exhuast venting methods are detailed in the Venting Section. Do not attempt to install the Phoenix Water Heater using any other venting means. Be sure to locate the Phoenix such that the air intake and exhaust vent piping can be routed through the building and prop­erly terminated outdoors. The air intake and exhaust vent piping lengths, routing and termination method must all comply with the methods and limits given in the Venting section.
F. PREVENT COMBUSTION AIR CONTAMINATION
Install intake air piping for the Phoenix Water Heater as described in the Venting section. Do not ter­minate exhaust in locations that can allow contamination of intake air.
G. WHEN REMOVING A WATER HEATER FROM AN EXISTING COMMON VENT SYSTEM
At the time of removal of an existing gas water heater, the following steps shall be followed with
PART 3: PREPARE WATER HEATER LOCATION (CONTINUED)
n
WARNING
You must pipe outside air to the water heater air intake. Ensure that the intake air will not contain any of the contaminants below. Contaminated air will damage the water heater, resulting in possible severe personal injury, death or substantial property damage. For example, do not pipe intake air vent near a swimming pool. Also avoid areas subject to exhaust fumes from laundry facilities. These areas will always contain contaminants.
Products to avoid
Spray cans containing fluorocarbons Permanent wave solutions Chlorinated waxes/cleaners Chlorine-based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for water softening Refrigerant leaks Paint or varnish removers Hydrochloric acid/muriatic acid Cements and glues Antistatic fabric softeners used in clothes dryers Chlorine-type bleaches, detergents, and cleaning
solvents found in household laundry rooms Adhesives used to fasten building products and other similar products
Areas likely to have contaminants
Dry cleaning/laundry areas and establishments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction Remodeling areas Garages and workshops
Table 3-2: Corrosive contaminants and sources
n
DANGER
Do not install the Phoenix into a common vent with any other appliance. This will cause flue gas spillage or appliance malfunction, resulting in possible severe personal injury, death or substantial property damage.
n
WARNING
Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death.
8
PREPARATION
each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation.
a. Seal any unused openings in the common venting system. b. Visually inspect the venting system for proper size and horizontal pitch and determine there is no
blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition.
c. Insofar as is practical, close all building doors and windows and all doors between the space in
which the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers.
d. Place in operation the appliance being inspected. Follow the lighting instructions. Adjust
thermostat so appliance will operate continuously.
e. Test for spillage after 5 minutes of main
burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, pipe, or aerosol smoke (synthetic smoke).
f. After it has been determined that each
appliance remaining connected to the common venting system properly vents when tested as outlined herein, return doors, windows, exhaust fans, fireplace dampers, and any other gas-burning appliance to their previous conditions of use.
g. Any improper operation of common venting
system should be corrected so the installation conforms with the National Fuel Gas Code, ANSI Z223.1 — latest edition. Correct by resizing to approach the minimum size as determined using the appropriate tables in Table 13 of NFPA54 ANSI Z223.1 2006 of that code. Canadian installations must comply with B149.1 or B149.2 Installation Code.
H. WATER CHEMISTRY
1. Water Hardness
Water hardness is mainly due to the presence of calcium and magnesium salts dissolved in the water. The concentration of these salts is expressed in mg/L, ppm or grains per gallon, as a measure of relative hardness of water. Grains per gallon is the common reference measurement used in the U.S. water heater industry. Hardness expresses as mg/L or ppm may be divided by
17.1 to convert to grains per gallon. Water may be classified as very soft, slightly hard, moderately
PART 3: PREPARE WATER HEATER LOCATION (CONTINUED)
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CAUTION
Chemical imbalance of your water can cause severe damage to your water heater and associated equipment and may also affect the efficiency. You may have to have your water quality professionally analyzed to determine whether you need to install a water softener. Failure of a heat exchanger due to lime scale build-up on the heating surface, low pH or other chemical imbalance is non-warrantable.
9
PREPARATION
hard or hard based on its hardness number. The minerals in the water will precipitate out when the water is heated and will cause accelerated lime and scale accumulation on a heat transfer surface.
If the hardness of the water exceeds the maximum level of 25 grains per gallon, water should be softened to a hardness level no lower than 5 grains per gallon. Water softened as low as 0 to 1 grain per gallon may be under-saturated with respect to calcium carbonate resulting in water that is aggressive and corrosive.
2. pH of Water
pH is a measure of relative acidity, neutrality or alkalinity. Dissolved minerals and gases affect water's pH. The pH scale ranges from 0 to 14. Water with a pH of 7.0 is considered neutral. Water with a pH lower than 7 is considered acidic. Water with a pH higher than 7 is considered alkaline. A neutral pH (around 7) is desirable for most potable water applications. Corrosion damage and heater failures resulting from water pH levels of lower than 6 or higher than 8 are non-warrantable. The ideal pH range for water used in a storage tank or a water heater system is 7.2 to 7.8.
3. Total Dissolved Solids
Total dissolved solids (TDS) is a measure of all minerals and solids that are dissolved in the water. The concentration of total dissolved solids is usually expressed in parts per million (ppm) as measured in a water sample. Water with a high TDS concentration will greatly accelerate lime and scale formation in the hot water system. Most high TDS concentrations will precipitate out of the water when heated. This can generate a scale accumulation on the heat transfer surface that will greatly reduce the service life of a water heater. This scale accumulation can also impede the ability of the heat exchanger to transfer heat into the water. A heat exchanger that is damaged or blocked by lime/scale accumulation must be replaced. Failure of a water heater due to lime scale build up on the heating surface is non-warrantable. The manufacturer of the water heater has no control of the water quality, especially the TDS levels in your system. Total dissolved solids in excess of 2,000 ppm will accelerate lime and scale formation in the heat exchanger. Heat exchanger failure due to total dissolved solids in excess of 2,000 ppm is a non-warrantable condition.
PART 3: PREPARE WATER HEATER LOCATION (CONTINUED)
CAUTION
Failure of a heat exchanger due to lime scale build-up on the heating surface, low pH or other chemical imbalance is non-warrantable.
10
PREPARATION
I. TEMPERATURE AND PRESSURE RELIEF VALVE
A temperature and pressure relief valve is installed into the marked port (upper right). We recom­mend a WATTS 100XL-4 valve or equivalent for 100,000 BTU models, 40XL5 valve or equivalent for 130,000 BTU models or above input, meeting the requirements for relief valves for hot water heaters as per ANSI Z21.22B by a nationally recognized lab that maintains a periodic inspection of produc­tion of such listed safety device. The pressure rating of the valve must not exceed the listed work­ing pressure of this appliance, and must be rated to the proper BTU/hr capacity of the water heater. Do not, under any circumstances, thread a cap or plug into the relief valve! Explosion, serious injury or death may result! Relief valve piping must be directed to the floor or to an open drain, but not connected directly. There must be a 6" space between the outlet of relief valve piping and drain or floor. Do not hook up to drain system directly without an air space. The relief valve must be period­ically checked for proper operation.
J. POTABLE EXPANSION TANK
A potable hot water expansion tank is required to offset the water expansion as the water is heated. In most city plumbing systems, the water meter has a no return or back flow device built into the system to prevent back flowing of water back into city mains. Some local codes require back flow preventers on all incoming water supplies. The hot water expansion tank must be listed for potable water use. The expansion tank should be located on the cold inlet piping close to the water heater.
n
CAUTION
The expansion tank must be suitable for hot potable water.
PART 3: PREPARE WATER HEATER LOCATION (CONTINUED)
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WARNING
Following installation of the T & P Relief Valve, the valve lever MUST be operated AT LEAST ONCE A YEAR by the water heater owner to ensure that waterways are clear.
Certain naturally occurring mineral deposits may adhere to the valve, blocking waterways, rendering it inoperative. When the lever is operated, hot water will discharge if the waterways are clear. PRECAUTIONS MUST BE TAKEN TO AVOID PERSONAL INJURY FROM CONTACT WITH HOT WATER AND TO AVOID PROPERTY DAMAGE. BEFORE operating lever, check to see that a discharge line is connected to the valve, directing the flow of hot water from the valve to a proper place of disposal. If no water flows when the lever is operated, replacement of the valve is required. TURN THE WATER HEATER “OFF”
AND CALL A PLUMBER IMMEDIATELY.
This device is designed for emergency safety relief and shall not be used as an operating control. A relief valve functions, in an emergency, by discharging water. Therefore, it is essential that a discharge line be piped from the valve in order to carry the overflow to a safe place of disposal. The discharge line must be same size as the valve outlet must pitch downward from the valve and terminate at least 6" above a drain where any discharge will be clearly visible.
11
PREPARATION
K. WATER PIPING
The domestic water connections must be installed in accordance to all local and national plumbing codes, or any applicable standard which prevails. The inlet and outlet ports of the Phoenix are 1" on 55 gallon models. On the 80 and 119 gallon models, the inlet and outlet ports are 1 ½". On the cold inlet, (bottom left), install a 1" brass tee on 55 gallon models, or a 1 ½" tee on 80 and 119 gallon mod­els. On the run of the 1" brass tee, install with pipe sealant compound, a 1" brass drain cock or equiv­alent. Into the branch of the 1" or a 1 ½" brass tee, install a copper male adapter to match your cop­per plumbing system. For convenience, you may install a sweat shut off valve and a union in the cold inlet piping to ease servicing in the future. If there is a back flow preventer, or any type of a no return valve in the system, then you must install an additional tee here for a suitable potable hot water expansion tank. In the hot outlet, (top left), install a suitable adapter to match the copper tubing of the plumbing system. A thermal trap or heat trap loop may be installed here, to provide additional energy savings and prevent the thermal siphoning of domestic hot water.
L. AUXILIARY CONNECTIONS
The auxiliary connections are additional connections for an air handlers, plate exchangers or other devices that supply hot water. These connections must be installed in accordance with all local and national codes or any applicable standard that prevails. The auxiliary connections are 1" on all Phoenix Models. Never use dielectric unions or galvanized steel fittings. Use only copper or brass fittings. Teflon Sealant must be used on all connections. The top port is the supply outlet and the bottom port is the return inlet.
n
WARNING
Never connect auxiliary connections to any system that uses glycol or other solutions formulated for hydronic systems. These auxiliary connections are to be used only
in a potable water system. Failure to follow this warning could result in death or serious injury.
PART 3: PREPARE WATER HEATER LOCATION (CONTINUED)
n
CAUTION
NEVER USE DIELECTRIC UNIONS OR GALVANIZED STEEL FITTINGS ON ANY DOMESTIC WATER CONNECTIONS OR AUXILIARY CONNECTIONS. USE ONLY COPPER OR BRASS FITTINGS. TEFLON THREAD SEALANT MUST BE USED ON ALL CONNECTIONS.
12
PREPARATION
MAX
8.00"
COLD IN
VALVE
SPARCO AQUAMIX SHOWN.
TANK
PHOENIX WITH AIR HANDLER
PREVENTER
EXPANSION
INLET
VALVE MANUFACTURER
COLD WATER
HOT WATER OUTLET
NOTES:
DRAIN
must install a spring check valve)
FOR OTHER VALVES, CONSULT
GAS
AUXILIARY CONNECTION
WITHOUT a check valve, you
HOT OUT
BACKFLOW
BALL VALVE
CIRCULATOR WITH
INTREGAL CHECK VALVE
(if you are installing a circulator
AUXILIARY CONNECTION
1. Minimum pipe size should match connection size on Phoenix. If you require greater flow, upsize the pipe accordingly.
2. A Thermal Expansion tank suitable for potable water must be sized and installed within this piping system between the backflow preventer and the cold water inlet of the Phoenix.
3. Gas line must be rated to the maximum input capacity of the unit. Unit must have 10 feet of pipe after gas regulator.
4. All circulators shall have an integral flow check.
AIR HANDLER UNITS MOUNTED TO CEILING
*
*
CHECK WITH AIR HANDLER MANUFACTURER
FOR PROPER SIZING.
LP-179-L
7/13/07
PHOENIX WITH AIR HANDLERS ABOVE
NOTE: This drawing is meant to show system piping only. The installer is responsible for all
equipment and detailing required by local codes.
NOTES: FOR AIR HANDLER APPLICATION
1. MASSACHUSETTS STATE PLUMBING CODE REQUIRES A DISTANCE NO GREATER THAN 50 FEET FROM THE WATER HEATER TO THE FAN COIL IN THE AIR HAN­DLER.
2. MASSACHUSETTS STATE PLUMBING CODE REQUIRES AN ELECTRONICALLY TIMED CIRCULATOR PUMP REQUIRED TO ACTIVATE EVERY SIX HOURS FOR 60 SECONDS. THIS CIRCULATOR IS REQUIRED TO BE BRONZE OR STAINLESS.
3. ALL WATER PIPING MUST BE INSULATED.
4. YOU MUST INSTALL A VACUUM RELIEF VALVE PER 248 CMR.
13
PREPARATION
MAX.
8.00"
OUTLET
VALVE
HOT WATER
TO 140
135
AUXILIARY CONNECTION
PREVENTER
EXPANSION
BACKFLOW
AUXILIARY CONNECTION
COLD WATER INLET
COLD IN
BALL VALVE
DRAIN
VALVE MANUFACTURER
HOT OUT
AIR HANDLER*
FOR OTHER VALVES, CONSULT
GAS
TO 130120
TANK
SPARCO AQUAMIX MIXING VALVE SHOWN.
*
CHECKWITH AIR HANDLER MANUFACTURER FOR PROPER SIZING.
CIRCULATOR ( REQUIRED IN-LINE IF NOT ON AIR HANDLER UNIT) ( SEE NOTE 4)
NOTES:
4. All circulators shall have an integral flow check.
3. Gas line must be rated to the maximum input capacity of the unit. Unit must have 10 feet of pipe after gas regulator.
1. Minimum pipe size should match connection size on Phoenix. If you require greater flow, upsize the pipe accordingly.
2. A Thermal Expansion tank suitable for potable water must be sized and installed within this piping system between the check valve and the cold water inlet of the Phoenix.
LP-179-M
4/13/07
PHOENIX WITH AIR HANDLER ON SIDE
NOTE: This drawing is meant to show system piping only. The installer is responsible for all
equipment and detailing required by local codes.
NOTES: FOR AIR HANDLER APPLICATION
1. MASSACHUSETTS STATE PLUMBING CODE REQUIRES A DISTANCE NO GREATER THAN 50 FEET FROM THE WATER HEATER TO THE FAN COIL IN THE AIR HANDLER.
2. MASSACHUSETTS STATE PLUMBING CODE REQUIRES AN ELECTRONICALLY TIMED CIRCULATOR PUMP REQUIRED TO ACTIVATE EVERY SIX HOURS FOR 60 SECONDS. THIS CIRCULATOR IS REQUIRED TO BE BRONZE OR STAINLESS.
3. ALL WATER PIPING MUST BE INSULATED.
4. YOU MUST INSTALL A VACUUM RELIEF VALVE PER 248 CMR.
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