Phoenix P51 mustang 60CC Instruction Manual

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TOOLS AND SUPPLIES NEEDED
• Medium C/A glue
• 30 minute epoxy
• 6 minute epoxy
• Hand or electric drill
Assorted drill bits
• Modeling knife
• Straight edge ruler
SUGGESTION
To avoid scratching your new airplane, do not unwrap the pieces until they are needed for assembly. Cover your workbench with an old towel or brown paper, both to protect the aircraft and to protect the table. Keep a couple of jars or bowls handy to hold the small parts after you open the bag.
NOTE:
1. Please trial fit all the parts. Make sure you have
2. The painted and plastic parts used in this kit are
SAFETY PRECAUTION:
This is not a toy.
Be sure that no other flyers are using your radio
• Do not smoke near fuel.
Store fuel in a cool, dry place, away from
• Wear safety glasses.
The glow plug clip must be securely attached to
• Do not flip the propeller with your fingers.
• Keep loose clothing and wires away from the propeller.
Do not start the engine if people are near. Do not
Make engine adjustments from behind the propeller
Instruction Manual
I n s t r u c t i o n M a n u a l
SPECIFICATION
- Wingspan: 2190mm (86.2 in)
- Length: 1907mm (75 in)
- Flying weight: 9000 -12000 gr
- Wing area: 92 dm2
- Wing loading: 98g/dm2
- Wing type: Naca airfoils
- Retract gear type: Air-retract With CNC
Suspension Metal Struts (included)
- Spinner size: P51 Mustang type,
aluminum plate 115mm (included)
- Radio: 6 channel minimum (not included)
- Servo: 9 standard hi-torque servo: 2 aileron;
2 flap; 2 elevator; 1 rudder;1 retract; 1 throttle
(not included)
- Recommended receiver battery:
6.0V 2400/2600mAh NiMH (2) (not included)
- Servo mount: 21mm x 42 mm
- Propeller: suit with your engine
- Engine: 50-60 CC gas engine (two stroke) (not included)
- Motor: brushless outrunner 2600-3000 W,
190 KV (not included)
- Gravity CG: 190 mm (7,48 in) Back from the
leading edge of the wing, at the fuselage
- Control throw Ailerons: Low: 15mm up/down,
10% expo; High: 20mm up/down, 10% expo
- Control throw Elevators: Low: 15mm up/down,
12% expo; High: 20mm up/down, 12% expo
- Control throw Rudder: Low: 40mm right/left,
15% expo; High: 60mm right/left, 15% expo
- Control throw Flaps: Mid: 25mm down; Landing: 35mm down
- Experience level: Intermediate
- Plane type: Scale Military
RECOMMENDED MOTOR AND BATTERY SET UP
- Motor: hacker brushless A60 (not included)
- Propeller: 22x12 APC E (not included)
- Lipo cell: 12 cells / 5000 – 6000mAh (not included)
- Esc: 120-160A / HV (not included)
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TOOLS AND SUPPLIES NEEDED
• Medium C/A glue
• 30 minute epoxy
• 6 minute epoxy
• Hand or electric drill
• Assorted drill bits
• Modeling knife
• Straight edge ruler
SUGGESTION
To avoid scratching your new airplane, do not unwrap the pieces until they are needed for assembly. Cover your workbench with an old towel or brown paper, both to protect the aircraft and to protect the table. Keep a couple of jars or bowls handy to hold the small parts after you open the bag.
NOTE:
1. Please trial fit all the parts. Make sure you have the correct parts and that they fit and are aligned properly before gluing! This will assure proper assembly. The P51- MUSTANG 60CC SCALE 1:5 ¼ ARF is hand made from natural materials, every plane is unique and minor adjustments may have to be made. However, you should find the fit superior and assembly simple.
2. The painted and plastic parts used in this kit are fuel proof. However, they are not tolerant of many harsh chemicals including the following: paint thinner, C/A glue accelerator, C/A glue debonder and acetone. Do not let these chemicals come in contact with the colors on the covering and the plastic parts.
SAFETY PRECAUTION:
• This is not a toy.
• Be sure that no other flyers are using your radio
frequency.
• Do not smoke near fuel.
• Store fuel in a cool, dry place, away from
children and pets.
• Wear safety glasses.
• The glow plug clip must be securely attached to
the glow plug.
• Do not flip the propeller with your fingers.
• Keep loose clothing and wires away from the propeller.
PREPARATIONS
Remove the tape and separate the ailerons from the wing and the elevators from the stab. Use a covering iron with a covering sock on high heat to tighten the covering if necessary. Apply pressure over sheeted areas to thoroughly bond the covering to the wood.
• Do not start the engine if people are near. Do not stand in line with the side of the propeller.
• Make engine adjustments from behind the propeller only. Do not reach around the spinning propeller.
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• 2 bender plier
• Wire cutters
• Masking tape
• Thread lock
• Paper towels
• Rubbing alcohol
Instruction Manual
P51MUSTANG
3. Place the servo into the servo tray. Center the servo within the tray and drill 1,6mm pilot holes through the block of wood for each of the four mounting screws provided with the servo.
Remove the covering
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INSTALLING THE AILERON and flap SERVOS
1. Install the rubber grommets and brass eyelets onto the aileron servo.
2. Using a modeling knife, remove the covering
from over the pre-cut servo arm exit hole on the aileron servo tray / hatch. This hole will allow the servo arm to pass through when installing the aileron pushrods.
Instruction Manual
5. Place the aileron servo tray / hatch into the
6. Repeat step # 2 - # 5 to install the second
4. Using the thread as a guide and using masking
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2. Install the link ball to the control horn.
INSTALLING THE AILERON LINKAGES
1. The aileron linkages are assembled as shown
INSTALLING THE CONTROL HORNS
1. The aileron has a block wood plate for mounting the control horn. One aileron control horn in positioned on each aileron.
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2. Screw the control horn in place.
3. Repeat step # 1 - # 2 to install the second control horn on the aileron.
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Remove the covering
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5
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5. Place the aileron servo tray / hatch into the servo box on the bottom of the wing and drill 1,6mm pilot holes through the tray and the servo box for each of the four mounting screws. Secure the servo tray in place using the mounting screws provided ( 2mm x 12mm ).
6. Repeat step # 2 - # 5 to install the second aileron servo in the opposite wing half.
4. Using the thread as a guide and using masking tape, tape the servo lead to the end of the thread: carefully pull the thread out. When you have pulled the servo lead out, remove the masking tape and the servo lead from the thread.
Servo lead
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3. Repeat step 1 - step 3 for the second aileron linkage.
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To the cowl
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2. Install the link ball to the control horn.
INSTALLING THE AILERON LINKAGES
1. The aileron linkages are assembled as shown below.
INSTALLING THE flap
Repeat these step from installing the aileron for
installing the flap.
Screw
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95mm
22mm
22mm
95mm
22mm
22mm
Screw Flat washer
Flat washer M3 nut
Aluminum link ball
Servo arm
Plastic link ball
Instruction Manual
2. Place the retract to the wing and pull out the air
1. Install the tube to the air retract.
INSTALLING THE LANDING GEAR
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2. Place the retract to the wing and pull out the air tube through the wing section.
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1. Install the tube to the air retract.
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Screw
Spring
Air tube
4. Trim the wheel well.
INSTALLING THE LANDING GEAR
SUPERLOCK AIR RETRACTS
VALUE ONE WAY
3 WAY CONNECTOR
AIR SUPPLY
VALVE CONTROL
3 WAY CONNECTOR
3 WAY CONNECTOR
SERVOAIR TANK
MAIN GEAR
MAIN GEAR
Instruction Manual
9. Make the same way for install the second
8. Secure the wheel cover.
5. Glue the plastic wheel well by C.A glue.
6. Secure the alxe.
7. Secure the wheel.
3. Secure the air retract to the wing.
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9. Make the same way for install the second landing gear.
8. Secure the wheel cover.
5. Glue the plastic wheel well by C.A glue.
6. Secure the alxe.
7. Secure the wheel.
Machine screw
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C.A glue
Screw
Screw
Dihedral brace
1. Slide the joiner to the horizontal stabilizer.
Dihedral brace
3. Secure the stabilizer.
2. Attach the stabilizer to the fuselage.
INSTALLING THE HORIZONTAL STABILIZER
SERVO INSTALLATION
INSTALLING THE FUSELAGE SERVOS
1. Install the rubber grommets and brass collets
2. Mount the servos to the tray using the mounting
Instruction Manual
INSTALLING THE ELEVATOR PUSHROD
1. Locate the pushrod exit slot on the right side
2. Carefully cut away the covering material from
Joining the fuselage
- Joining the fuselage using 3 aluminum tube.
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Screw
Joiner
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Screw
3. Secure the stabilizer.
SERVO INSTALLATION
INSTALLING THE FUSELAGE SERVOS
1. Install the rubber grommets and brass collets into the elevator, rudder and throttle servos. Test fit the servos into the servo tray. Trim the tray if necessary to fit your servos
2. Mount the servos to the tray using the mounting screws provided with your radio system.
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7. Secure clevis to the hole in the control horn.
3. Working from inside the fuselage, slide the threaded end of the pushrod until it reaches the exit slot. Carefully reach in with a small screw driver and guide the pushrod out of the exit slot.
4. Install the clevis into the two elevator pushrod. Make sure 6mm of thread shows inside the clevis.
6. Remove the covering from the slot and secure the control horn in place.
5. The control horn should be mounted on the bottom, left side and right side of the elevator at the leading edge, in line with the elevator pushrod.
INSTALLING THE ELEVATOR PUSHROD
1. Locate the pushrod exit slot on the right side and left side of the fuselage. It is located slightly ahead and below the horizontal stabilizer.
2. Carefully cut away the covering material from the slot.
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Remove the
Covering
Control horn
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Remove the covering
Elevator servo
8. Locate one nylon servo arm, and using wire
9. Plug the elevator servo into the receiver and
10. With the elevator halves and elevator servo
11. Using pliers, carefully make a 90 degree bend
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7. Secure clevis to the hole in the control horn.
Control horn Control horn
2. Slide the joiner to the rudder.
INSTALLING THE VERTICAL STABILIZER
1. Remove the covering from the Bottom of the rudder.
8. Locate one nylon servo arm, and using wire cutters, remove all but one of the arms. Using a 2mm drill bit, enlarge the third hole out from the center to accommodate the elevator pushrod wire.
9. Plug the elevator servo into the receiver and center the servo. Install the servo arm onto the servo. The servo arm should be perpendicular to the servo and point toward the middle of the fuselage.
10. With the elevator halves and elevator servo centered, carefully place a mark on the elevator pushrod wire where it crosses the hole in the servo arm.
11. Using pliers, carefully make a 90 degree bend up at the mark made. Cut off the excess wire, leaving about 8mm beyond the bend.
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12. Make the same way for the second elevator.
Elevator rod
Remove the covering
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3. Glue the exit hole.
INSTALLING THE RUDDER SERVO
Install the rudder servo to the fuselage as shown.
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C.A glue
Rudder servo
Instruction Manual
Remove the covering
INSTALLING THE RUDDER LINKAGES
The rudder is controlled by two metal cables.
Install the rudder linkages and cables as below.
1. Use a hobby knife to remove the covering from the openings for the rudder control cables.
2. The rudder has a block wood plate for mounting the control horn. Two control horn in positioned on both side rudder (left and right).
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Control horn
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4. Slide a crimp onto the cable, then pass the cable through the threaded cable end. Pass the cable back into the crimp and use crimping pliers to secure the crimp to the cable. Guide the cable into the fuselage to the position for the rudder servo.
3. Install the control horn to the rudder.
5. Thread the metal connector to the link ball.
6. Center the rudder servo using the radio and
7. Slide a crimp onto the cable, then pass the cable
8. Thread the metal connector to the metal clevis.
9. Attach the clevis to the rudder servo. There
Note: Remember use thread locking compound
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Control horn
Control horn
Cable end
Crimp
Aluminum ball
Cable
Aluminum connector
Plastic ball link
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Screw
Remove the covering
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INSTALLING THE ENGINE
This manual, we used the GT 60 OS
Instruction Manual
6. Open and close.
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INSTALLING THE tail gear
1. The tail gear.
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Screw
Screw
Crimp
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3. Secure the tail gear.
2. Secure the wheel.
4. Slide and lock two cable to the arm of the tail gear.
5. Slide and lock two cable to the arm of the rudder
M3 Clevis
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M3 Clevis
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6. Center the rudder servo using the radio and install the servo arm. Attach the metal clevis to the rudder servo arm.
7. Slide a crimp onto the cable, then pass the cable through the threaded cable end. Pass the cable back into the crimp and use crimping pliers to secure the crimp to the cable.
8. Thread the metal connector to the metal clevis.
9. Attach the clevis to the rudder servo. There should be light tension on each of the wires when installed properly.
Note: Remember use thread locking compound
to secure.
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!
3. Carefully bend the second nylon tube up at a 45 degree angle (using a cigarette lighter). This tube will be the vent tube to the muffler.
tank, the top of the vent tube should rest just below the top surface of the tank. It should not touch the top of the tank.
INSTALLING THE STOPPER ASSEMBLY
1. The stopper has been pre-assembled at the factory.
2. Using a modeling knife, cut one length of silicon fuel line (the length of silicon fuel line is calculated by how the weighted clunk should rest about 5mm away from the rear of the tank and move freely inside the tank). Connect one end of the line to the weighted clunk and the other end to the nylon pick up tube in the stopper.
9. To secure the fuel tank in place, apply a bead of
5. Test fit the stopper assembly into the tank. It
6. When satisfied with the alignment of the stopper
7. Using a modeling knife, cut 3 lengths of fuel line
8. Feed three lines through the fuel tank
!!
INSTALLING THE ENGINE
This manual, we used the GT 60 OS
INSTALLING THE THROTTLE SERVO
1. Install the rubber grommets and brass collets
2. Mount the servos to the tray using the mounting
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6. Open and close.
Atter confirming the direction (see front view of fuel tank). Insert and tighten the screw.
5mm
Machine screw
Open and close
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5. Slide and lock two cable to the arm of the rudder servo.
M3 Clevis
M3 Clevis
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9. To secure the fuel tank in place, apply a bead of
silicon sealer to the forward area of the tank, where it exits the fuselage behind the engine mounting box and to the rear of the tank at the forward bulkhead.
5. Test fit the stopper assembly into the tank. It
may be necessary to remove some of the flashing around the tank opening using a modeling knife. If flashing is present, make sure none of it falls into the tank.
6. When satisfied with the alignment of the stopper
assembly tighten the 3mm x 20mm machine screw until the rubber stopper expands and seals the tank opening. Do not over tighten the assembly as this could cause the tank to split.
7. Using a modeling knife, cut 3 lengths of fuel line
150mm long. Connect 2 lines to the 2 vent tubes and 1 line to the fuel pickup tube in the stopper.
8. Feed three lines through the fuel tank
compartment and through the pre-drilled hole in the firewall. Pull the lines out from behind the engine, while guiding the fuel tank into place. Push the fuel tank as far forward as possible, the front of the tank should just about touch the back of the firewall. Blow through one of the lines to ensure the fuel lines have not become kinked inside the fuel tank compartment. Air should flow through easily.
Do not secure the tank into place permanently until after balancing the airplane. You may need to remove the tank to mount the battery in the fuel tank compartment.
!!
INSTALLING THE THROTTLE SERVO
1. Install the rubber grommets and brass collets into the elevator, rudder and throttle servos. Test fit the servos into the servo tray. Trim the tray if necessary to fit your servos
2. Mount the servos to the tray using the mounting screws provided with your radio system.
!
MOUNTING THE COWL
1. Measure and mark the locations to be cut out for engine head clearance, needle valve, muffler. Remove the cowl and make these cut outs using a rotary tool with a cutting disc and a rotary sanding drum attachment.
2. Slide the cowl back into place. Align the front of the cowl with the crankshaft of the engine. The front of the cowl should be positioned so the crankshaft is in the middle of the precut opening. Hold the cowl firmly in place using several pieces of masking tape.
3. While holding the cowl firmly in position, drill four 1,6mm pilot holes through both the cowl and the side edges of the firewall.
4. Using a 3mm drill bit, enlarge the four holes in the cowling.
Enlarging the holes through the cowl will prevent
the fiberglass from splitting when the mounting screws are installed.
5. Slide the cowl back over the engine and secure it in place using four 3mm x 12mm wood screws.
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Throttle
Zip tie
Servo
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Instruction Manual
1. Install the servo to the fuselage.
INSTALLING THE CONTROL AIR SYSTEM
2. The air valve.
3. Attach the air valve to the servo.
4. Install the air tank.
INSTALLING THE plastic bomb
INSTALLING THE air SCOOP
1. Remove the covering.
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Engine
Screw
Zip tie
Air tank
Metal connector
Zip tie
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Instruction Manual
INSTALLING THE plastic bomb
INSTALLING THE air SCOOP
1. Remove the covering.
2. Glue the plastic air scoop.
BALANCING
1. It is critical that your airplane be balanced correctly. Improper balance will cause your plane to lose control and crash.
THE CENTER OF GRAVITY IS LOCATED
190mm BACK FROM THE LEADING EDGE OF THE WING, AT THE FUSELAGE.
2. Mount the wing to the fuselage. Using a couple of pieces of masking tape, place them on the top side of the wing 190mm back from the leading edge, at the fuselage sides.
3. Turn the airplane upside down. Place your fingers on the masking tape and carefully lift the plane .
4. If the nose of the plane falls, the plane is nose
CONTROL THROWS
1. We highly recommend setting up a plane using
2. The control throws should be measured at the
3. Check to be sure the control surfaces move in
!
LATERAL BALANCE
After you have balanced a plane on the C.G.
1. Turn the airplane upside down. Attach one loop
2. If one side of the wing fall, that side is heavier
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450mm
105mm
110mm
Screw
Screw
Remove the covering
Glue with epoxy
Remove the covering
Nylon screw
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190mm
4. If the nose of the plane falls, the plane is nose heavy. To correct this first move the battery pack further back in the fuselage. If this is not possible or does not correct it, stick small amounts of lead weight on the fuselage under the horizontal stabilizer. If the tail of the plane falls, the plane is tail heavy. To correct this, move the battery and receiver forward or if this is not possible, stick weight into the firewall. When balanced correctly, the airplane should sit level or slightly nose down when you lift it up with your fingers.
Elevator Control
Aileron Control
15mm 15mm
Rudder Control
40mm 40mm
Flap Control
25-35mm
15mm 15mm
FLIGHT PREPARATION PRE FLIGHT CHECK
1. Completely charge your transmitter and receiver batteries before your first day of flying.
2. Check every bolt and every glue joint in your plane to ensure that everything is tight and well bonded.
3. Double check the balance of the airplane
4. Check the control surface
5. Check the receiver antenna . It should be fully extended and not coiled up inside the fuselage.
6. Properly balance the propeller.
CONTROL THROWS
1. We highly recommend setting up a plane using the control throws listed.
2. The control throws should be measured at the widest point of each control surface.
3. Check to be sure the control surfaces move in the correct directions.
Aileron 15mm up 15mm down
Elevator 15mm up 15mm down
Rudder 40mm right 40mm left
Flap 25-35mm down
Low rate:
!
LATERAL BALANCE
After you have balanced a plane on the C.G.
You should laterally balance it. Doing this will help the airplane track straighter.
1. Turn the airplane upside down. Attach one loop of heavy string to the engine crankshaft and one to the tail wheel wire. With the wings level, carefully lift the airplane by the string. This may require two people to make it easier.
2. If one side of the wing fall, that side is heavier than the opposite. Add small amounts of lead weight to the bottom side of the lighter wing half's wing tip. Follow this procedure until the wing stays level when you lift the airplane.
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I/C FLIGHT GUIDELINES
Made in Vietnam
When ready to fly, first extend the transmitter aerial.
Operate the control sticks on the transmitter and check that the control surfaces move freely and in the CORRECT directions.
ALWAYS land the model INTO the wind, this ensures that the model lands at the slowest possible speed.
Switch on the transmitter.
Switch off the transmitter.
Check that the transmitter batteries have adequate power.
Switch off the receiver.
Switch on the receiver.
ALWAYS take off into the wind.
Check that the wings are correctly fitted to the fuselage.
If the model does not respond correctly to the controls, land it as soon as possible and correct the fault.
Empty the fuel tank after flying, fuel left in the tank can cause corrosion and lead to engine problems.
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