Phoenix JDGT-0001 corrected installation manual
John Deere Golf Technologies
Installation Manual
Generation 4
John Deere Golf Technologies
3159 Royal Drive, Suite 320
Alpharetta, GA 30022
1-877-298-8515
Dec 04, 2000
Club Car Post 2000
Club Car Post 2000 –––– Table of Contents
Club Car Post 2000 Club Car Post 2000
Overview
Overview ................................
OverviewOverview
Parts List
Parts List................................
Parts ListParts List
Assembly Part Numbers ....................................................................................................................................................... 3
Service Part Numbers ........................................................................................................................................................... 5
Parts Included in Bill of Material......................................................................................................................................... 6
Tools and Equipment ............................................................................................................................................................ 9
Basic System Layout
Basic System Layout ................................
Basic System Layout Basic System Layout
Installation Instructions
Installati on I n structions................................
Installation InstructionsInstallation Instructions
Overview of Club Car Post 2000 UHF Antenna Bracket Installation................................................................. 11
Club Car UHF Post 2000 Bracket Installation............................................................................................................... 13
Overview of Club Car Post 2000 GPS Antenna Bracket Installation............................................................................. 17
Club Car Post 2000 GPS Bracket Installation................................................................................................................ 18
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Table of Contents
Table of Contents Table of Contents
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Overview of Club Car Post 2000 Power Harness Installation......................................................................................... 21
Club Car Power Harness Installation............................................................................................................................... 24
Overview of Club Car Post 2000 Display Unit Bracket Installation............................................................................... 28
Club Car Display Unit Bracket Installation....................................................................................................................29
Overview of Generic Display Unit Installation................................................................................................................. 32
Club Car Display Unit Installation................................................................................................................................... 33
Trouble Shooting
Trouble Shooting................................
Trouble ShootingTrouble Shooting
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1
Live With Safety
Please before returning cart to customer, make sure cart is
Functioning properly, especially the safety systems.
Install all safety guards and shields.
Overview
General System
SkyLinks is a golf management / information system. It provides valuable information to the
golfer and the course manager through such technologies as satellite navigation and digital
radio communications.
The main components of SkyLinks are the computer display units on each golf cart, a central
computer server in the clubhouse, workstation computer(s), and a communications system to
tie it all together.
Golf cart computers
The golf cart computer performs the following functions:
Vehicle tracking with GPS (Global Positioning System)
Data feed to/from the clubhouse
o Advertising images
o Text messages from the clubhouse
o Display tailored to the golfer to display:
! Course map display
! Accurate yardage information
! Pro's tips
2
Parts List
Assembly Part Numbers
Part numbers are assigned by Phoenix International, and are subject to change without notice
Item
HEAD UNIT ASSEMBLY JDGT-0001 Display Unit
POWER SUPPLY JDGT-0002 Power Supply
BKT, PWR SUPPLY – CLUBCAR 800-0267 Assy with Power Supply
CLAMP, DISPLAY – CLUB CAR 800-0255 Assy with P/N 800-0267 and P/N 950-0093
CBL ASSY, CLUBCAR ELECTRIC 440-0600 Power Harness Assembly
CBL ASSY, CLUBCAR GAS 440-0660 Power Harness Assembly
JDGT HDW KIT JDGT-0004 Bulk Item Hardware Kit
PHMS, PHIL, 10-32 X .750 812-0067 Screw to secure P/N 800-0255
PHMS, PHIL, 10-24 X 1.50 812-0068 Screw to secure P/N 800-0246
PHMS, PHIL, ¼-20 X .500 812-0075 Secures Head Unit
HHMS, CAP ¼-20 X 2.75” 816-0006 Secures Power Supply to bracket
LOCKWASHER, INT, 1/4?” ZNC 832-0019 Assy with P/N 812-0075
WSHR, FLAT #10 SS MS15795 838-0033 Assy with P/N 812-0068
SPCR, CLUBCAR ANTENNA BKT 840-0111 Assy with P/N 800-0246
CABLE TIE, 7.4” STANDARD 850-0005 Secures UHF and GPS Antenna Cables to Cart
CARTON 10 x 6 x 4 900-0053 Box to Hold Bulk Items
POLY BAG, ZIP-LOCK 4 X 6 901-0016 Packaging for shipping
BAG, 10 X 13 2 MIL 901-0022 Packaging for shipping
JDGT HDW KIT JDGT-0013 Bulk Item Hardware Kit
PHMS, PHIL, 10-32 X .750 812-0067 Screw to secure P/N 800-0255
PHMS, PHIL, 10-24 X 1.75 812-0086 Screw to secure P/N 800-0246
PHMS, PHIL, ¼-20 X .500 812-0075 Secures Head Unit
PHMS, PHIL, 10-24 X .312 812-0087 Secures P/N 800-0290 and P/N 800-0292
HHMS, CAP ¼-20 X 2.75” 816-0006 Secures Power Supply to bracket
LOCKWASHER, INT, 1/4?” ZNC 832-0019 Assy with P/N 812-0075
WSHR, FLAT #10 SS MS15795 838-0033 Assy with P/N 812-0068
SPCR, CLUBCAR ANTENNA BKT 840-0111 Assy with P/N 800-0246
CABLE TIE, 7.4” STANDARD 850-0005 Secures UHF and GPS Antenna Cables to Cart
CARTON 10 x 6 x 4 900-0053 Box to Hold Bulk Items
POLY BAG, ZIP-LOCK 4 X 6 901-0016 Packaging for shipping
BAG, 10 X 13 2 MIL 901-0022 Packaging for shipping
Part Number
Description
3
JDGT BKT/ANT KIT-CLUB GAS JDGT-0011 GEN 4 Club Car Gas Pre 2000 roof
CBL ASSY, CLUBCAR GAS 440-0660 Power Harness Assembly
BKT ASSY, CLUB CAR DSPLY 950-0093 Bracket for Display Unit
UHF ANT/BKT ASSY CLUBCAR 950-0094 UHF RADIO BRACKET ASSEMBLY PRE 2000
CLAMP, DISPLAY – CLUB CAR 800-0255 Assy with P/N 800-0267 and P/N 950-0093
CRTN, 22 5/16 X 18 3/16 X 900-0001 Packaging for shipping
PARTITION, 35 CELL 900-0006 Packaging for shipping
BUBBLE WRAP, ANT-STATIC 903-0001
BKT ASSY, CLUB CAR DSPLY 950-0093 Bracket for Display Unit
Cover, Support – Club Car 800-0250 Cover Support Display
Support, Center –Club Car 800-0251 Center Support Display
BKT, MTG – Club Car 800-0852 Mounting Bracket Display
Plate, MTG – Color DSPLY 800-0853 Mounting Plate Display
PHMS, PHIL, 10-32 x .375 812-0066
Hex Nut, 1/4 –20 Jam 18-8 822-0025 Secures P/N 845-0007
Bumper, 1” OD ¼ -20 x .50 845-0007 Attaches to Center Support
Grommet, Neoprene ID=5/16 845-0007
Grommet, Neoprene ID=1/2 881-0009
Antenna, GPS 8ft SMA MAG 496-0002 GPS A ntenna
BKT, Antenna – Club Car 800-0246 Bracket for Antenna
Pad, Antenna MTG – PSC 852-0006 Adhesive for Antenna
BKT, Ant GPS Club Car 2000 800-0291 Brack et for GPS Antenna Post 2000
UHF ANT/BKT ASSY CLUB 2K 950-0106 UHF BRACKET ASSEMBLY POST 2000
Antenna, UHF Maxrad 496-0006 UHF Ant enna
BKT, Ant UHF Club 2k 800-0290 Top Piece of Post 2000 UHF Antenna
PHMS, PHIL 10-24 X 1.75 812-0086 Secures P/N 800-0290 and P/N 800-0292
BKT, Ant-Bottom Club 2000 800-0292 Bottom Piece of Post 200 UHF antenna
4
Service Part Numbers
Service part numbers may be different from Bill of Material part numbers.
Part numbers are assigned by Phoenix International, and are subject to change without notice.
Item
ANTENNA, GPS 8ft SMA MAG 496-0002 GPS antenna
ANTENNA, UHF Maxrad 496-0006 UHF Antenna
CBL ASSY, CLUBCAR ELECTRIC 440-0600 Power Harness Cabl e
CBL ASSY, CLUBCAR GAS 440-0660 Power Harness Cable
DISPLAY UNIT JDT-0001 Display
FUSE 3A, AUTO BLADE VI0 861-0054 3-amp fuse
GPS ANT/BKT ASSY CLUB CAR 800-0291 GPS brack et f or Cl ub Car Post 2000
HDWE PKG, CLUB CAR- COLOR 920-0017 Head Uni t Bracket Assembly
PAD, ANTENNA MTG – PSC 852-0006 Circul ar adhesive for GPS Ant
POWER SUPPLY JDGT-0002 Wedge Box
UHF ANT/BKT ASSY CLUBCAR 496-006 UHF bracket for Club Car Post 2000
Part Number
Description
5
Parts Included in Bill of Material
There are different parts numbers for the Power Harness, GPS Antenna Bracket, and UHF Antenna Bracket
based on the specific cart model and year.
Club Car Sub-Assemblies
CBL ASSY, CLUBCAR ELECTRIC P/N 440-0600 AND POWER SUPPLY
1. Power Harness Assembly
(P/N 440-0660)
2. Power Supply Brack et
(P/N 800-0267)
1
3. Clamp and screw
(P/N 800-0255 and P/N 812-0067)
4. Bolt
(P/N 816-0006)
5. Power Supply
(P/N JDGT-0002)
2
3
CBL ASSY, CLUBCAR GAS P/N 440-0660 AND POWER SUPPLY
1. Power Harness Assembly
(P/N 440-0660)
2. Power Supply Bracket
(P/N 800-0267)
1
3. Clamp and screw
(P/N 800-0255 and P/N 812-0067)
4. Bolt
(P/N 816-0006)
5. Power Supply
(P/N JDGT-0002)
45
2
3
4 5
6
GPS ANT/BKT ASSY CLUBCAR P/N 950-0095 (Post 2000)
1. GPS Bracket
(P/N 800-0291)
2. GPS Antenna
(P/N 496-0002)
1
2
UHF ANT/BKT ASSY CLUB CAR P/N 950-0094 (Post 2000)
1. Antenna bracket bottom
(P/N 800-0292)
2. Antenna bracket top
(P/N 800-0290)
3. Antenna
(P/N 496-0006)
4. Screws to attach brackets
(P/N 812-0086)
5. Sheathing
(P/N 840-0111)
6. Washer
(P/N 838-0033)
7. Mounting screws
(P/N 812-0068)
1 2
7
5
6
4
3
7
HDWE PKG, CLUB CAR- COLOR P/N 950-0093
1. Bumper (P/N 845-0007)
2. Hex Nut (P/N 822-0025)
1
3. Center Support (P/N 800-0251)
4. Clamp (P/N 800-0255)
5. Display Unit Plate (P/N 800-0853)
6. Main Bracket (P/N 800-0852)
7. Screws (P/N 812-0066)
8. Support Cover (P/N 800-0251)
8
2
3
4
7
6
5
8
Tools and Equipment
Not Supplied With Kit
Club Car Tools and Equipment
Required-Under Review
! Crescent Wrench
! Electric Screwdriver/Drill
! Phillips Head Bit
! Phillips Screwdriver
! Socket Adapter
! Wire Cutters
! ½ -9/16” Socket
! 7/16” Socket
! 7/16” Wrench
! ½” Nut driver
! 3/8” Nut driver
! 5/16” Nut driver
9
Basic System Layout
GPS Antenna
4
Power Harness
1
3
2
Display Unit
RF Antenna
5
Battery
Connectors
6
Fuse Holder
8
7
Power supply
Key Switch Connector
1-GPS Antenna 4-Power Harness 7-Power Supply
2-RF Antenna 5-Battery Connectors 8-Key Switch connector
3-Display Unit 6-Fuse Holder
Basic Components:
1. Antennas Before Installation review manual. To prevent
2. Display Unit damage to components and cart.
3. Power Supply
4. Power Harness
10
Installation Instructions
Overview of Club Car Post 2000 UHF Antenna Bracket Installation
FCC Antenna Radiation Caution to Installers
Use of any antenna other than the one provided with this kit may expose the user to radio frequency
(RF) emission levels outside the FCC safety guidelines.
IMPOR TANT NOTE: To comply with FCC RF exposure requirements, the following antenna
installation and device-operating configuration must be followed to ensure a separation distance of
20 cm between the antenna and the operators of the golf cart
! Left (drivers side) and Right side of cart will be identified as someone sitting forward in cart.
! Before doing any work on golf cart, make sure that the key is in the off position.
! Ensure the parking brake is set.
! Remove windshields if installed before beginning as per Cart Manufacture User’s Manual.
The UHF antenna cable is not attached to the Display Unit during this phase of the installation. Leave
!
cable assemble available for easy access for latter in the installation.
Specific UHF Antenna Bracket Installation instructions per cart type (ex. Club Car, EZ-GO, Yamaha), and
model.
11
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