Phoenix JDGT-0001 User Manual

Verify the positive lead and ground of cart.
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When routing the Power Harness cable make sure the cable does not interfere with cart
operation.
The cable should be isolated of working parts of the cart.
Two installers are required to remove seat to avoid back injuries.
Parts Required for Assembly of Power Supply Bracket and Mounting Power Supply
1. Power Harness
2. Power Supply Bracket
4. Bolt (4)
5. Power Supply
Assembly of Power Supply Bracket and Mounting Power Supply
1. Insert screw into hole on flat side of Power Supply Bracket
2. Start screw into clamp
Note: Notch of clamp should be to the inside towards power supply bracket.
Future picture of power supply mounted on
bracket
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3. Mount Power Supply onto bracket using four bolts.
Note: Power Supply connector should be facing towards beveled end of power supply bracket.
Club Car Power Harness Installation Parts
1. Power Supply
2. Power Harness
3. Power Supply Bracket Pre Assembled
Club Car Completed Power Harness Installation
Future Picture of Club Car Cart with completed Power Harness Installed
Club Car Power Harness Installation
Note: Two Persons Should be used to Remove Seat.
1. Remove Seat
Note: Be Careful of Battery Acid Build up Around Battery Terminals
Note: Frame Ground- Do Not Allow tools to contact from when disengaging battery cable. Never allow a Positive wire to touch the cart frame.
2. Remove Nut on Positive Terminal Lead of battery
3. Attach the Red Ring terminal of power harness to battery
4. Secure the nut back onto Positive Terminal Lead of the battery
5. Secure Fuse holder to cart
Note: Make Sure Fuse Holder is in a Vertical Position with Leads Facing Toward the Ground, and the Fuse Holder is Accessible
6. Route Black lead of power harness behind plastic guard of cart
7. Remove the nut on the Ground terminal lead of battery
8. Attach Black Ring terminal of power harness to battery
9. Secure nut back on to
ground terminal lead
10. Secure Power Harness
connector to Power Supply
11. Mount Power Supply
Bracket to cart. Location is left side of battery
Future picture of installing black wire of power harness
Future picture of Power Supply location on Club Car.
Future picture of seat being removed
Future picture of installing red wire of power harness
Future picture of power supply being connected to power harness.
compartment, in front of batteries.
12. Install blue wire to
electrical system for key switch.
MORE to ADD Mike C.
13. Route Power Harness cable along frame of cart. Securing with tie straps.
Note: The cable should be isolated of working parts of the cart.
14. Replace the Seat
15. Remove screw caps on the side of dashboard, and save
16. Loosen screws securing dashboard
17. Pop off top of dashboard by running screwdriver along the top of dash and below frame of cart
18. Bend top right corner of dash inward to get key switch assembly out of dash
Note: DO NOT LET KEY SWITCH COME IN CONTACT WITH FRAME OF CART
19. Run screwdriver along bottom side of dashboard to finish removing
20. Sitting on the seat Clip a ½” x ½” notch in the lower right corner of the dashboard. This is to allow enough clearance for the power cable to be ran into the bracket and attach to the head unit.
Bend corner inward to get key switch past frame
Future picture depicturing route of cable.
B. Loosen screw
D. Loosen screw
A. Remove cap
21. Insert bottom of dashboard back into place
Note: BE CAREFUL NOT TO ALLOW THE KEYSWITCH TO COME IN CONTACT WITH THE CART FRAME.
22. Pull about 1’ 6” of cable out to be ran for the Display Unit
C. Insert screwdriver here to remove dash. D. Run screwdriver along white line
C. Remove cap
23. Bend right corner inward to allow key switch room to be inserted
24. Place left corner in place
25. Push top part of dash into place
26. Tighten screws
27. Replace caps
EZ-GO Power Harness Installation Parts
Future picture of Power harness, Power supply bracket, clamp, Phillips head screw, and four bolts.
1. Power Harness
2. Power Supply Pre-Assembled
3. Tie Strap
EZ-GO Completed Power Harness Installation
Future Picture of Club Car Cart with completed Power Harness Installed
EZ-GO Power Harness Installation
Process has not been defined at this time.
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