Phoenix DryRod TYPE 50A SERIES, DryRod 15, DryRod 14, DryRod 9, DryRod 7 Operating Instructions Manual

...
N5430400P-1
4. On type 50A ovens check thermostat for continuity at
ambient temperature (access through top of oven). If
1. Check thermostat operation as in number 5 (Oven
Electrode Stabilizing
Ovens
4. Your DryRod® oven has been preset at the factory for
DryRod
I. OPERATING INSTRUCTIONS FOR TYPE 50A SERIES
MODELS 7, 9, 10, 11, 14, 15, & 17 PORTABLE ELECTRODE STABILIZATION OVENS
TYPE 50A MODEL 14
Three Wire Grounded Circuit:
120 Volts AC/DC
Temperature: 300°F Average
(stabilized temperature)
Heating Element: Ring Type, 350 Watts, 120 Volts
Type 50A Model, 9, 10, 11, 14, & 17 120V (AC/DC) Plug power cord into suitable 120 Volt AC or DC power source.
Type 50A Model 7 & 15, 240V (AC Only) Plug power cord into suitable 240 Volt AC (Only) power source.*
ELECTRODE HOLDING
1. Open lid of box and allow approximately 20 minutes warm-up to drive out any retained moisture.
2. Place only dry electrodes within box. Keep lid closed but unlatched while plugged into powered receptacle.
Heating Element: Ring Type, 350 Watts, 240 Volts
ELECTRODE STORAGE
3. When your job is done, the oven should remain con­nected to its power source. If it becomes necessary to disconnect from power, keep the lid closed and latched to provide sealed storage of unused electrodes.
optimum temperature control. The sealed thermostat is not adjustable, but easily replaced if it fails. Average stabilized temperature of the oven is 300°F with a full load (average 250°F empty). A parts list and wiring dia­grams are printed on the reverse side for your conven­ience.
*Warranty is void if used with D.C. power source
Three Wire Grounded Circuit:
Temperature: 300°F Average
®
TYPE 50A MODEL 15
240 Volts AC (Only) *
(stabilized temperature)
*Caution* - To avoid oven damage, never place oven in contact with welding current.
All wiring should be done by licensed electricians in accordance with State & Local codes plus NEC (National Electric Code) Standards. Improper installation or use may result in serious injury. Always remove oven from power source before troubleshooting or repairing.
II. TROUBLESHOOTING - TYPE 50 OVENS
OVEN FAILS TO OPERATE - NO HEAT
1. If oven will not heat, check power supply.
2. Check plug at outer end of power cord. Check com­plete power cord for continuity. If defective, replace cord assembly.
3. Disconnect wires from heating element and check heating element for continuity (access through top of
**CAUTION**
oven). If defective, replace elements.
defective, replace thermostat.
OVEN OPERATES - OVERHEATS
Fails To Operate - No Heat).
Item
AC Only
AC Only
Oven
Oven
50A WIRING DIAGRAM 50A 240V WIRING DIAGRAM
III. TYPE 50A REPAIR PARTS ILLUSTRATION
Part Numbers
No. Description 120V 240V
Qty/
Qty/
WHEN ORDERING, SPECIFY PART NUM­BER, DESCRIPTION, QUANTITY AND THE FOLLOWING NAMEPLATE DATA: "TYPE, MODEL NO. AND VOLTAGE".
1 Lid Assembly 1 NLA 1 NLA
1A Lid Gasket (not shown) 1 NLA 1 NLA
2 Pull Catch Loop 1 7201400 1 7201400 3 Compartment Divider 2 2601000 2 2601000 4 Heating Element 1 5 Heating Element Clamp Assembly 1 6 Thermostat Kit 1 1257061 1 1257061
Lead Kit includes material to make:
Wire Assembly (2 ring terminals) - -
7 Wire Assembly (2 female terminals) 1 1
Wire Assembly (female terminal) - ­Wire Assembly (2 female terminals) - ­Fiberglass Sleeve 1.25 Ft. 1 1
Cord Kit Includes
8 Cord with Plug, remove plug for 240V 1 ­9 Strain Relief Bushing (7P-2) 1 1
Gasket Kit Includes
10 Gasket Plate 1 1 11 Gasket 1 1
Phoenix International, Inc. warrants its products against defects in material and workman­ship. The company will, at its discretion, repair or replace any properly installed Phoenix International manufactured product which fails under normal operating conditions within one year from date of receipt. Contact the factory for return authorization before returning the product to Phoenix International freight prepaid. If our inspection confirms that the product is defective under terms of this warranty, it will be repaired/ replaced and returned freight prepaid.
4402200
NLA
1257123 1257123
1257122 1257122
NLA NLA
1
4401700
1
This warranty applies only to Products sold by Phoenix International, Inc. and specifical­ly excludes installation or de-installation labor, transportation, or equipment of another manufacturer used in conjunction with Phoenix International products. No other warranty, expressed or implied, exists beyond this warranty declaration.
Phoenix constantly strives to improve its products and therefore reserves the right to change design, materials, and specifications without notice.
NLA
10
11
Phoenix International, Inc.
8711 West Port Avenue Milwaukee, WI 53224 USA
Phone (414) 973-3400 Fax (414) 973-3210 www.phx-international.com info@phx-international.com
N5430400N-2
N5610244D-1
Electrode Stabilizing
Ovens
DryRod
I. OPERATING INSTRUCTIONS FOR TYPE 50 SERIES PORTABLE
ELECTRODE STABILIZATION OVENS
Type Part # Description - (All 50-60 cycles) Temp. Range**
50B/120 1205410 50B/240 1205411 240V AC* @ 350 watts w/ 10' Grounded HD cord, no plug
50C/120 1205420 120V AC/DC @ 200 watts w/ 10' Grounded HD cord
*Operation on Direct Current will damage oven and void warranty **Average Stabilized Temperature @ 70°F Ambient Temperature
120V AC* @ 350 watts w/ 10' Grounded HD cord
Electrode Stabilization Ovens General Information:
Insulation: 1" (2.5cm) Glass Fiber Batt Chamber Size: 6" x 6" x 18" (15 x 15 x 46cm) Capacity: 50 lb. (22.7kg) of 18" (45.7cm) electrodes also accepts 10"
(25.4cm), 12" (30.5cm), & 14" (36cm)
300°F (149°C) Preset
Sealed Thermostat
300°F (149°C) Constant
Input, No Thermostat
®
Net Weight & Dimensions: 9" x 9" x 21" (22 x 24 x 54cm) 29 lbs. (13Kg) Ship Weight & Dimensions: 10" x 10" x 24" (25 x 25 x 54cm) 32 lbs.
(14.5Kg)
*Caution* - To avoid oven damage, never place oven in contact with welding current.
-
ing contaminated electrodes. They are designed to accept
electrodes in 100% useable condition and to maintain that
-
lization, oven should be hot when loaded and kept “on line”
oven cools. We recommend removal of electrodes at shift
end and storage of same consumables in suitable larger
In the absence of detailed storage information from your
-
ations be sure to contact your electrode manufacturer for
II. OVEN TYPE DESCRIPTION
N5610244D-3
Wiring
Check type and voltage on nameplate.
Types 50B 120/240V AC only models utilize a tamperproof sealed thermostat, providing a 300°F average stabilized load temperature.
Type 50C/120V AC/CD (Non-Thermostat model), utilizes constant heat input, providing a 300°F average stabilized load temperature.
Note: All current 50B ovens rated at 120 volts have a Model 1 designation, 240 volt ovens have Model 2 designation.
Electrode Storage
These ovens are not to be used for rebaking or recondition
condition until consumed at the job site. For optimum stabi
as long as electrodes are being stored.
Type 50 series ovens are not airtight and electrodes stored within will start absorbing ambient moisture as soon as the
holding ovens until reissued.
Grounding
1. The 120 volt ovens have a three blade plug cap with grounding prong (NEMA 5-15P) attached to a 10 foot power supply cord. When used with a grounded receptacle, these ovens meet all local electrical code requirements and are U.L. Listed.
2. The 240 volt ovens have a 10 foot power supply cord. When used with a grounding plug cap and a grounded receptacle, these ovens meet all local code requirements.
Electrode Holding
1. Open lid of oven and allow approximately 20 minutes warm-up time to drive out any retained moisture.
2. Place only dry electrodes within oven. Keep lid closed but unlatched while plugged into power receptacle.
Guide to Storage
electrode manufacturer, the "Revised Guide To Electrode Storage" (available from Phoenix International, Inc.) may be used as an indication of approximate temperatures for use of the oven. For Specific information involving critical oper
complete information.
**CAUTION**
4. On type 50B ovens check thermostat for continuity at
-
1. Check thermostat operation as in number 5 (Oven Fails
N5610244D-5
All wiring should be done by licensed electricians in accordance with local codes. Improper installation or use may result in serious injury. Always remove oven from power source before troubleshooting or repairing.
III. TROUBLESHOOTING - TYPE 50 OVENS
OVEN FAILS TO OPERATE - NO HEAT
1. If oven will not heat, check power supply. ambient temperature (access through top of oven). If defec
2. Check plug at outer end of power cord. Check complete
power cord for continuity. If defective, replace cord assem­bly.
3. Disconnect wires from heating elements and check heat-
ing element for continuity (access through top of oven). If defective, replace elements.
tive, replace thermostat.
OVEN OPERATES - OVERHEATS
To Operate - No Heat).
50B WIRING DIAGRAM
Thermostat
Heating Elements
White Power Lead
Black Power Lead
Green Ground Lead
50C 120V WIRING DIAGRAM
Heating Elements
White Power Lead
Black Power Lead
Green Ground Lead
50B 240V WIRING DIAGRAM
Thermostat
Heating Elements
White Power Lead
Black Power Lead
Green Ground Lead
IV. TYPE 50B & 50C REPAIR PARTS ILLUSTRATION
N5610244D-7
Item
AC Only
AC Only
AC/DC
Oven
Oven
Oven
Part Numbers
No. Description 120V 240V 50C/120V
1 Lid Assembly 1 NLA 1 NLA 1 NLA
1A Lid Gasket (not shown) 1 NLA 1 NLA 1 NLA
2 Pull Catch Loop 1 7201400 1 7201400 1 7201400 3 Compartment Divider 2 2601000 2 2601000 2 2601000 4 Thermostat Kit 1 1257061 1 1257061 - -
Lead Kit includes material to make:
5 Wire Assembly (2 ring terminals) 1 1 1 6 Wire Assembly (2 female terminals) - 1 ­7 Wire Assembly (female terminal) 5 1 4 8 Wire Assembly (2 female terminals) - 1 ­9 Fiberglass Sleeve 1.25 Ft. 1 1 1
Cord Kit Includes
10 Cord with Plug, remove plug for 240V 1 - 1 11 Strain Relief Bushing (7P-2) 1 1 1
Heating Element Kit Includes
12 Heating Element 2 2 2 13 Insulating Shield 2 2 2
Qty/
1257123 1257123
1257120 1257120
NLA NLA NLA
Qty/
Qty/
1257123
1257120
Note
Always replace BOTH heating elements if one fails. (Two are required for each oven.) Replacement elements are sold in sets of (2) each only.
Phoenix International, Inc. 8711 West Port Avenue • Milwaukee, WI 53224 USA
Phone (414) 973-3400 • Fax (414) 973-3210 • www.phx-international.com • info@phx-international.com
• One thermostat kit, No. 1257061 (Type 50B 120 & 240 volt
• One (1) 10 foot connection cord with cap & strain relief, No.
V. SUGGESTED SPARE PARTS TYPE 50B & 50C OVENS
N5610244D-9
Following quantities for each oven:*
• One heating element kit, No. 1257020 (Type 50B 120 &
240 volt models)
• One heating element kit, No. 1257071 (Type 50C 120 volt
models)
*For quantities of ovens exceeding 10, we suggest providing approximately 20% more of the above quantities of spares as sufficient for day to day operation. For overseas operation we suggest a minimum of 30% more for spares.
models)
1257120 (120 & 240 volt models).
Phoenix International, Inc. warrants its products against defects in material and workmanship. The company will, at its discretion, repair or replace any prop­erly installed Phoenix International manufactured product which fails under normal operating conditions within one year from date of receipt. Contact the factory for return authorization before returning the product to Phoenix International freight prepaid. If our inspection confirms that the product is defective under terms of this warranty, it will be repaired/ replaced and returned freight prepaid.
Phoenix International, Inc.
8711 West Port Avenue
Milwaukee, WI 53224 USA
Phone (414) 973-3400
Fax (414) 973-3210
www.phx-international.com
info@phx-international.com
This warranty applies only to Products sold by Phoenix International, Inc. and specifically excludes installation or de-installation labor, transportation, or equipment of another manufacturer used in conjunction with Phoenix International products. No other warranty, expressed or implied, exists beyond this warranty declaration.
Phoenix constantly strives to improve its products and therefore reserves the right to change design, materials, and specifications without notice.
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