Phoenix R125 LGR, DryMAX 4036000, DryMAX 4036060 Installation, Operation & Service Instructions

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4201 Lien Rd. • Madison, WI 53704
Owner’s Manual — Phoenix R125 LGR Dehumidifier
Installation, Operation & Service Instructions
Read and Save These Instructions
The Phoenix R125 is the rst 65 pint LGR Dehumidier. The R125 offers high quality restoration drying performance in the WTRDHM category at entry-level pricing. The Phoenix R125 utilizes new patent-pending LGR technology that produces maximum grain depression and removes water long after conventional dehumidiers stop. As a result, structures, contents and materials dry quicker, allowing you to get to your next job faster. At only 79 lbs. and with a compact 20”W x 17”D footprint, the R125 ts virtually anywhere you need to dry.
The Phoenix R125 LGR Dehumidifier
LGR Performance in a 79 lb, 20” x 17” footprint
Removes 65 pints at AHAM drawing only 5.0 amps
Focused Airow Outlet directs air downward across the wet surface
Accommodates 10” layat ducting
Rugged Roto-mold Plastic Housing resists dents and scratches
Solid State Control Panel
Protected Recessed Condensate Hose that cannot catch or be damaged on obstructions
Heavy-duty rotating handle for ease of transport and storage
Recessed 12” Wheels
Pleated Media MERV-8 Filter; Optional MERV-11
Convenient Front Pocket for cord and hose storage
The Phoenix R125 combines Phoenix innovation, technical expertise, and proven durability into a small, portable, and durable roto-mold housing. In addition to the R125’s compact size and superior performance, the unit features high energy efciency, front cord and hose storage, a ductable outlet, a pleated media lter, and a rotating handle for easy transport and storage.
Specifications subject to change without notice.
Phoenix R125 Part No. 4032350 Patent 7,246,503
7,281,389 7,540,166
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Table of Contents
Introduction ............................................................................ 1
1. Safety Certications .......................................................2
2. Specications .................................................................2
3. Operation ........................................................................2
3.1 Transporting .............................................................. 2
3.2 Electrical Requirements ...........................................3
3.3 Condensate Removal ............................................... 3
3.4 Ducting ...................................................................... 3
3.5 Defrost Cycle .............................................................3
3.6 Power Button ............................................................ 3
3.7 Purge Button .............................................................3
3.8 Hour Meter ................................................................3
3.9 Hours Button ............................................................3
3.10 Defrost Light ........................................................... 3
4. Maintenance ................................................................... 4
4.1 Air Filter ..................................................................... 4
4.2 Storage ......................................................................4
5. Service .............................................................................4
5.1 Technical Description ............................................... 4
5.2 Troubleshooting ........................................................ 5
5.3 Air Mover ................................................................... 6
5.4 Thermistor .................................................................6
5.5 Condensate Pump ....................................................6
5.6 Float Safety Switch ...................................................6
6. Options & Accessories ................................................... 6
7. Wiring Diagram ..............................................................7
8. Service Parts ...................................................................8
Warranty ..........................................................................9
1 Safety Certifications
The Phoenix R125 conforms to standards ANSI/UL 474 and CSA C22.2 No.92.
2 Specifications
Part No. 4032350
Power 5.0 amps, 110-120 VAC, Grounded
Water 65 pints/day @ AHAM (80°F, 60%) Removal 16 gal/day maximum @ saturation
Process Air 170 CFM without external ducting
Refrigerant 1 lb, 2 oz. R410a Charge
Operating 33°F to 100°F Range
Filter 12” x 12” x 1” Pleated Media MERV-8
Duct
Options Exhaust – 10” Lay-Flat
Warranty Five years; 1st year 100% of Parts and Labor 2nd-5th year 100% of Parts of sealed refrigeration system.
Size 30” high x 20” wide x 17” deep
Weight 79 lbs
3 Operation
Place dehumidier inside structure, place condensate hose into a drain, or a very large container, and turn on. To decrease drying times, make sure all windows and doors are closed to the outside and seal off the wet area from any unaffected areas.
Read the operation and maintenance instructions carefully before using this unit. Proper adherence to these instructions is essential to obtain maximum benet from your Phoenix R125 dehumidier.
• It is designed to be used INDOORS ONLY.
• If used in a wet area, plug it into a GROUND FAULT INTERRUPTER.
DO NOT use the Phoenix R125 as a bench or table.
• It must always be used in the upright position.
3.1 Transporting
The Phoenix R125 features a high-impact roto-molded hous­ing which protects the unit while loading into vehicles. The unit was designed to stack 2 units high. For sturdy stack­ing, keep the rotating handle in the upright position on the bottom unit, place rotating handle in the down position and “nest” the wheels of the top unit in the indentions of the bot­tom unit to provide stability. This is recommended for storage only. The units should be properly secured for transport. The Phoenix R125 must always be upright when transported by vehicle. It may be tipped onto its handle and back for loading and moving by hand.
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Stacked Phoenix R125
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3.2 Electrical Requirements
The Phoenix R125 plugs into a common grounded outlet on a 15 amp circuit. It draws 5.0 amps at 80°F, 60% RH. If used in a wet area, a ground fault interrupter (GFI) is required. If an extension cord is required, it must have a minimum of 14 gauge conductors if 25 feet long or less and 12 gauge conductors if greater than 25 feet long.
3.3 Condensate Removal
The Phoenix R125 is equipped with an internal condensate pump to remove the water that is condensed during dehumidication. This allows the condensate to be pumped up to 20 feet with the attached hose. If the condensate must be pumped more than 20 feet above the unit, a second pump must be added to relay the condensate. The condensate pump automatically purges when the reservoir is full. Use the PURGE button to manually remove condensation.
3.4 Ducting
A wire duct collar is supplied to allow 10” lay-at duct to be attached to the Phoenix R125 outlet. Lay-at plastic ducting is available; see accessories table page 6. To attach ducting to the wire duct collar, put the plastic duct end through the collar center and roll the duct end outward so that it overlaps the outside of the collar. The duct and collar may then be quickly attached to the Phoenix R125 by snapping the collar over the four exhaust tabs.
3.5 Defrost Cycle
If the low side refrigerant temperature drops due to excessive frost formation on the evaporator coil and below the tempera­ture set point, the thermistor activates the solid-state control and defrost light. The compressor is cycled off and on by the thermistor temperature measurement. The air mover will continue to run, causing air to ow through the evaporator coil and melt the ice when the compressor is off. When the air temperature and/or humidity increases, the evaporator temperature will rise and the thermistor will end the defrost cycle at the temperature set point.
3.6 POWER Button
Phoenix R125 control board.
Press the POWER button to turn the dehumidier on or off. When starting the dehumidier the display will show the accumulated hours. Press the POWER button again to turn the dehumidier off. The display will also power off.
3.7 PURGE Button
During normal operation the pump automatically cycles when the reservoir is full. Press the PURGE button to remove condensate manually from the reservoir. There are several
ways to manually remove water from the reservoir:
1. Press the PURGE button once and the pump will run for 20 seconds
2. Press and hold the PURGE button and the pump will run for up to 30 seconds
3. Press the PURGE button while the dehumidier is powered off and the pump will run for 30 seconds.
Always manually purge the water reservoir before transport or storage. Turn off the power and allow the plugged in dehumidier to rest 15 minutes before the nal purge.
3.8 Hour Meter
The digital hour meter displays the amount of time the dehumidier has been turned on to the tenth of an hour. The hour meter continuously cycles between total machine hours and job hours every 3 seconds. Hours are stored in memory even when the unit is unplugged. The previous totals will be displayed next time the unit is powered on.
3.9 HOURS Button
Pressing the HOURS button displays the hour meter when the unit is turned off but plugged into power. To reset job hours, press and hold the HOURS button for 5 seconds when the unit is operating.
3.10 DEFROST Light
The DEFROST light turns on when the unit is in defrost cycle and indicates when the compressor is off.
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4 Maintenance
4.1 Air Filter
The Phoenix R125 is equipped with a pleated media air lter that must be checked regularly. The standard lter is a MERV­8 high efciency lter. Operating the unit with a dirty lter will reduce the dehumidier’s capacity and efciency and may cause the compressor to cycle off and on unnecessarily. The lter can generally be vacuumed clean several times before needing replacement. Replacement lters can be ordered from the manufacturer or purchased locally if available
IMPORTANT: DO NOT operate the unit without the filter or with a less effective filter the coils inside the unit could become clogged and require disassembly to clean.
4.2 Storage
There are two issues to consider when the Phoenix R125 is stored between uses and both pertain to the water trapped in the unit: damage caused by freezing or biological growth. The effect of the trapped water can be greatly reduced if precautions are taken to remove as much as possible before storage.
1. Use the pump PURGE button to reduce the water level in the reservoir
2. Walk out the hose to drain it completely
In order to reduce biological growth ush the unit with a biofungicide that is approved for use with copper, aluminum, polyethylene and ABS. To ush:
1. Run the hose to a drain
2. Plug in the unit but do not turn it on
3. Remove the air lter. Slowly pour a pint of the chemical through the top so that it drains into the heat exchanger
4. Use PURGE button to remove chemicals in reservoir. Run PURGE until hose runs dry
5. Walk out hose to drain completely
6. Replace air lter
5.1 Technical Description
The Phoenix R125 uses a refrigeration system similar to an air conditioner’s to remove heat and moisture from incoming air and to add heat to the air that is discharged.
Hot, high pressure refrigerant gas is routed from the compressor to the condenser coil. The refrigerant is cooled and condensed by giving up its heat to the air that is about to be discharged from the unit. The refrigerant liquid then passes through a lter/drier and capillary tubing which cause the refrigerant pressure and temperature to drop. It next enters the evaporator coil where it absorbs heat from the incoming air and evaporates.
The evaporator operates in a ooded condition, which means that all the evaporator tubes contain liquid refrigerant during normal operation. A ooded evaporator should maintain constant pressure and temperature across the entire coil, from inlet to outlet.
The mixture of gas and liquid refrigerant enter the compressor after leaving the evaporator coil. The compressor evacuates the cool refrigerant gas from the accumulator and compresses it to a high pressure and temperature to repeat the process.
Refrigeration system
5 Service
WARNING: Servicing the Phoenix R125 with its high pressure refrigerant system and high voltage circuitry presents a health hazard which could result in death, serious bodily injury, and/or property damage. Only qualified service people should ser vice this unit.
CAUTION: Do not operate unit without the front housing in place.
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5.2 Troubleshooting
No dehumidication, neither hour meter display nor compressor run and POWER button does not turn ON.
1. Unit unplugged or no power to outlet
2. Defective control board
3. Loose connection in internal wiring
Unit runs but does not pump water.
1. Hose kinked or plugged
2. Pump motor defective
3. Pump check valve plugged
4. Bad connection in pump circuit
5. Hose disconnected internally
No dehumidication, neither hour meter display nor
compressor run with POWER button ON.
1. Defective control board
2. Loose connection in internal wiring
Some dehumidication, air mover runs continuously but
compressor only runs sporadically.
1. Unit is in defrost cycle, DEFROST light on
2. Defrost thermistor defective or loose
3. Loose connection in compressor circuit
4. Defective compressor overload
5. Defective compressor
6. Defective relay
7. Upper housing is not sealed to lower housing
No dehumidication, air mover runs but compressor does
not.
1. Bad connection in compressor circuit
2. Safety oat switch closed, check pump reservoir
3. Defective compressor capacitor
4. Defective compressor overload
5. Defective compressor
6. Defective control board
Unit pumps water automatically but not when PURGE button
is pushed.
1. Bad connection in PURGE button circuit
2. Defective control board
Evaporator coil frosted continuously, low dehumidifying
capacity.
1. Defrost thermistor loose or defective
2. Low refrigerant charge
3. Dirty air lter or restricted air ow
4. Front housing is not sealed to rear housing
Compressor runs with POWER button OFF.
1. Defective relay
2. Defective control board
Air mover does not run. Compressor runs briey but cycles
on and off.
1. Loose connection in blower circuit
2. Obstruction prevents impeller rotation
3. Defective air mover
Unit removes some water but not as much as expected.
1. Air temperature and/or humidity have dropped
2. Humidity meter and/or thermometer used are out of calibration
3. Unit has entered defrost cycle
4. Air lter dirty
5. Defective defrost thermistor
6. Low refrigerant charge
7. Defective compressor
8. Restrictive exhaust ducting
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5.3 Air Mover
The motorized impeller has a PSC motor and internal thermal overload protection. If defective, the complete assembly must be replaced.
1. Unplug power cord
2. Remove the front housing
3. Disconnect the impeller leads
4. Remove the four screws holding the impeller to the mounting plate
5. Reassemble the new impeller using the above procedure in reverse
5.5 Condensate Pump
The internal condensate pump removes water that collects in the reservoir.
To replace the condensate pump:
1. Unplug the unit
2. Remove the front housing
3. Unplug the pump wires from the wire harness
4. Remove the condensate hose and the one screw attaching the pump bracket to the rear housing
5. Replace the pump, hose, wiring, bolts, and housing in the reverse order
5.4 Thermistor
The defrost thermistor is attached to the refrigerant suction line between the accumulator and the evaporator.
To replace thermistor:
1. Unplug the dehumidier
2. Remove the front housing
3. Cut cable ties and remove insulation and aluminum tape.
4. Remove control panel
5. Unthread thermistor from control housing grommet
6. Detach thermistor from control board jumper
7. Reassemble thermistor and dehumidier using the above procedure in reverse
Thermistor attached to
the refrigerant line.
5.6 Float Safety Switch
The oat safety switch activates when the water rises too high in the condensate reservoir. The oat safety switch turns off the compressor until the water level lowers and disengages the switch.
The internal condensate pump removes water that collects in the reservoir.
To replace the condensate pump:
1. Unplug the unit
2. Remove the front housing
3. Unplug the pump wires from the wire harness
4. Remove the condensate hose and the one screw attaching the pump bracket to the rear housing
5. Replace the pump, hose, wiring, bolts, and housing in the reverse order
6 Options & Accessories
4026315 Air Filter, Pleated 12” x 12” x 1” MERV-8 4025568 Air Filter, Pleated 12” x 12” x 1” MERV-11 4024935 Lay-Flat Duct 10” Round x 250’ Roll
Picture of pump and reservoir.
To order, contact Therma-Stor LLC at 1-800-533-7533.
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7 Wiring Diagram
PLUG
WHT
BLK
WHT-2
WHT-7
COMPRESSOR
BLK-5
GRN
BLK-16
BLK-3
C
R
S
GRN-14
1 - LINE
2 - NEUT
3 - COMP
THERMISTOR
BLK-15
YEL-10
RED-9
5 4
PUMP
CONTROL
FAN
BOARD
LEVEL
SWITCH
RUN
CAP
YEL
YEL
WHT-6
FAN MOTOR
BLU
YEL
GRN
BLU-8
WHT
GRN-13
BLK-4
NO
NC
FLOAT
BRN-12
RUN CAP
BLK-11
BLK-5
SAFETY
PUMP
P/N 4031273 REV C
WHT-7
BLK
GRY
Wiring diagram
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8 Service Parts
Item Description Qty Part No.
1 Top Cover 1 4031258 2 Filter, 12” x 12” x 1” 1 4026315 3 Impeller, Air Mover 1 4034477 4 Evaporator Coil 1 4031253 5 Condenser Coil 1 4031254 6 Condensate Pump 1 4034495 7 Capacitor, Compressor, 35 μF 1 4033032-03 8 Compressor 1 4029567 9 Thermistor Probe 1 4034716-02 10 Capacitor, Impeller, 6.0 μF 1 4033031-03 11 Hex Bolts, 1/4”–20 x 1.50” 6 1154013 12 Handle Bar 1 4031267 13 Handle Grip 1 4031268 14 Wheel, 12”, Gray 2 4026304 15 Cotter Pin 2 1284404 16 Hub Cap, Wheel, Gray 2 4027137 17 Handle Knob 2 4032327 18 Control Board 1 4034457 19 Power Cord 1 4032297
Items listed are not shown
Description Qty Part No.
Hose (1/4” ID x 33’ long) 1 4024916 Coupling Body, 1/4” Tube 1 4024910 Coupling Insert, 1/4” Tube 1 4027277 Exhaust Grill 1 4026308 Wire Duct Collar 1 4026309
1
2
3
4
5
6
7
11
10
9
12
8
19
18
17
14 15
16
Specifications subject to change without notice.
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Phoenix R125 Dehumidifier Limited Warranty
Warrantor:
Therma-Stor LLC 4201 Lien Rd. Madison, WI 53704 Telephone: 1-800-533-7533
Who Is Covered: This warranty extends only to the original end-user of the Phoenix R125 dehumidier and may not be assigned or transferred.
Year One: Therma-Stor LLC warrants that, for one (1) year the Phoenix R125 dehumidier will operate free from any defects in materials and workmanship, or Therma-Stor LLC will, at its option, repair or replace the defective part(s), free of any charge.
Year(s) Two Through Five: Therma-Stor LLC further warrants that for a period of ve (5) years, the condenser, evaporator, and compressor of the Phoenix R125 dehumidier will operate free of any defects in material or workmanship, or Therma-Stor LLC, at its option, will repair or replace the defective part(s), provided that all labor and transportation charges for the part(s) shall be borne by the end-user.
Year(s) One Through Seven: Materials and workmanship of the housing are covered. End-User Responsibilities: Warranty service must be performed by a Servicer authorized by
Therma-Stor LLC. If the end-user is unable to locate or obtain warranty service from an authorized Servicer, he should call Therma-Stor LLC at the above number and ask for the Therma-Stor Service Department, which will then arrange for covered warranty service. Warranty service will be performed during normal working hours.
The end-user must present proof of purchase (lease) upon request, by use of the warranty card or other reasonable and reliable means. The end-user is responsible for normal care. This warranty does not cover any defect, malfunction, etc. resulting from misuse, abuse, lack of normal care, corrosion, freezing, tampering, modication, unauthorized or improper repair or installation, accident,
acts of nature or any other cause beyond Therma-Stor LLC’s reasonable control. Limitation and Exclusions: If any Phoenix R125 Dehumidier part is repaired or replaced, the new
part shall be warranted for only the remainder of the original warranty period applicable thereto (but all warranty periods will be extended by the period of time, if any, that the Phoenix R125 Dehumidier is out of service while awaiting covered warranty service).
UPON THE EXPIRATION OF THE WRITTEN WARRANTY APPLICABLE TO THE PHOENIX R125 DEHUMIDIFIER OR ANY PART THEREOF, ALL OTHER WARRANTIES IMPLIED BY LAW, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL ALSO EXPIRE. ALL WARRANTIES MADE BY THERMA-STOR LLC ARE SET FORTH HEREIN, AND NO CLAIM MAY BE MADE AGAINST THERMA-STOR LLC BASED ON ANY ORAL WARRANTY. IN NO EVENT SHALL THERMA-STOR
LLC, IN CONNECTION WITH THE SALE, INSTALLATION, USE, REPAIR OR REPLACEMENT OF ANY PHOENIX R125 DEHUMIDIFIER OR PART THEREOF BE LIABLE UNDER ANY LEGAL THEORY FOR ANY SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION WATER DAMAGE (THE END-USER SHOULD TAKE PRECAUTIONS AGAINST SAME), LOST PROFITS, DELAY, OR LOSS OF USE OR DAMAGE TO ANY REAL OR PERSONAL PROPERTY.
Some states do not allow limitations on how long an implied warranty lasts, and some do not allow the exclusion or limitation of incidental or consequential damages, so one or both of these limitations may not apply to you.
Legal Rights: This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
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