Phoenix ACADEMY, CITATION, BIOCHEM, GENOME User Manual

ACADEMY
CITATION
BIOCHEM
GENOME
USER MANUAL
2
Phoenix User’s Manual
This manual contains details on installation and operation of your Phoenix Ultra-High Purity water system. For optimum performance and safety please read and follow these instructions carefully.
You have a quality, world class water treatment system that will provide ultrapure water for many years of trouble free operation. Years of engineering and experience went into the design and manufacture of this instrument which will dispense water exceeding Type I water purity standards.
If you have any questions concerning the operation of the unit, or need service, refer to "REQUESTING SERVICE".
In order that we may keep you informed regarding your unit, please take a moment to complete the information below that will assist with support should it be needed.
Model Number: __________________________
Date: ________________________
Serial Number: ___________________________
Dealer: _______________________
Contact: _________________________________
Phone: _______________________ Conditioning Cartridge_____________________
Part Number ___________________
Polishing Cartridge _______________________
Part Number ___________________ Options Installed ________________________________________________________
Contents
System Information ........................................................................................................................ 4
General Arrangement ................................................................................................................. 4
Flow Diagram .............................................................................................................................. 5
Safety Information .......................................................................................................................... 5
Installation ...................................................................................................................................... 8
System Wall Mounting: Requires PHA-WB Wall Mount Bracket ............................................................. 9
Water Connections – All Models ............................................................................................................ 10
Remote Dispense (If Equipped) .............................................................................................................. 11
Remote Dispense Water Connections .................................................................................................... 11
Direct Feed Water Connection ............................................................................................................... 12
Electrical Connection .............................................................................................................................. 13
UV Lamp (If not already installed) (ACADEMY and GENOME) ............................................................... 13
Dual Conditioning Cartridge ................................................................................................................... 14
Polishing Cartridge .................................................................................................................................. 15
Initializing the System for the First Time ................................................................................................ 16
Normal Operation ......................................................................................................................... 18
Home Screen .......................................................................................................................................... 19
Batch Operations .................................................................................................................................... 20
Main Menu ............................................................................................................................................. 24
System Information ................................................................................................................................ 24
Configuration Menu ............................................................................................................................... 25
Alarm Log (Example Screen) ................................................................................................................... 25
Filter Detection and Leak Detection Errors ............................................................................................ 26
Maintenance ................................................................................................................................. 27
Adjusting Resistivity Alarm Set Points .................................................................................................... 28
Adjusting Recirculation Options ............................................................................................................. 29
Sanitization ............................................................................................................................................. 30
Troubleshooting ............................................................................................................................ 33
Specification Sheet ................................................................................................................... 36
Reordering Information ................................................................................................................ 38
Requesting Service ........................................................................................................................ 38
Entering Your Service Professional’s Contact Info ................................................................................. 38
System Information
The Phoenix Ultra High Purity Lab Water System delivers Type 1, 18.2 M quality water on demand. Water is purified in a staged process consisting of high-purity ion exchange resins to remove dissolved minerals and internal recirculation to maintain purity. At discharge a final
0.2µm filter removes particulates and bacteria to attain Type 1 water specifications. Additional optional technologies are incorporated depending on model. Multiple sensors continuously monitor system and final water quality.
Model
Technology
Typical Applications
ACADEMY
Ion exchange Particulate filtration
Basic Chemistry; Academic, IC, Buffers
CITATION
Ion exchange 185/254 nm UV Particulate filtration
HPLC, GC-MS, Trace Organics
BIOCHEM
Ion exchange Particulate filtration Bacterial ultrafiltration
Life Science, Cell Culture, Microbiology
GENOME
Ion exchange 185/254 nm UV Particulate filtration Bacterial ultrafiltration
DNA Sequencing, PCR, Electrophoresis
General Arrangement
Touch Screen Display
Power Input/Power Switch
Water Dispense Port
Feed Water Inlet
Conditioning Cartridge
Polishing Cartridge
Drain Port
5
Flow Diagram
Safety Information
DO NOT immerse in water or other liquid. Use a soft cloth and mild detergent when cleaning the
cabinet.
DO NOT remove the top cover with unit power applied. DO NOT remove the ultraviolet lamp side cover with unit power applied. DO NOT look directly at the ultraviolet lamp with unit power applied.
DO NOT operate with a damaged or frayed power cord. To disconnect the power cord, grip the plug
and pull it from the wall outlet, NEVER PULL ON CORD!
DO NOT use outdoors. This instrument is intended for commercial, industrial, institutional, and
professional use. Use of this product in a manner other than recommended may void the warranty.
DO NOT operate without proper connection to an adequate water supply and purged of air or damage
to the pump may occur.
DO NOT allow power cord to hang over the edge of a counter top or to touch hot surfaces. NOTE: If an
extension cord is used, verify that the rating of the extension cord is equal to or greater than the rating of the instrument.
Refer servicing of a defective or damaged unit to the factory. The use of filters or attachments not recommended by the manufacturer may adversely affect water
purity, cause damage, and void the warranty. Avoid contacting the dispensing point with foreign materials or hands to prevent contamination.
WARNING Warnings indicate failing to observe instructions could result in injury or death.
CAUTION Cautions indicate failing to observe instructions could result in damage to equipment.
7
See Mounting Bracket Template
Installation
Installation Requirements
Power Requirements:
o “-1” Option - 120 VAC/ 60 Hz @ 1.0 amp o “-2” Option – 220VAC / 50 Hz @ 0.5 amp
GFCI protected outlet within:
o 6 feet for system
WARNING: Must be a grounded electrical connection.
Feed Water Supply: Water source meeting minimum requirements as shown
below and located within 3 feet of the system.
Parameter
Requirement
Source/Type
Reverse osmosis (RO) or Service deionization (SDI) preferred. 0.2µm particulate prefiltering is recommended for SDI and tap water feeds.
Conductivity
RO: < 20µS/cm SDI: > 1 MΩ (Resistivity)
TOC (Using appropriate conditioning as necessary)
RO: < 50 ppb SDI: < 200 ppb
Temperature
20° F to 100°F (5° C to 38°C)
Pressure
20 psig minimum/90 psig maximum (1.38 to 6.21 bar)
Fouling Index
Silt Density Index: < 3
Dissolved Carbon Dioxide
< 30 ppm
Free Chlorine
< .05 ppm
An upstream isolation shut off valve is highly recommended to facilitate future
servicing
The Phoenix is supplied with an inlet connection for 3/8” OD tubing
The Phoenix is supplied with an outlet drain port for 3/8” OD tubing
What you will need:
#2 Phillips Head Screw Driver
Teflon Tape
Upstream Isolation Valve (Recommended)
Basic Hand Tools (Adjustable wrench)
What you’ll find in the box:
Phoenix System
Certificates of Conformance
Instructions
Power cord
Final Filter (Point of Use Filter)
Drain Fitting
6’ Length of 3/8” Diameter Inlet Tubing & Drain Tubing
9
Optional (Depending on Model):
UV Lamp (CITATION and GENOME)
Dispensing Gun (PHA-DG)
Remote dispense module and tubing (Models with –RMT-S Option)
Wall mount bracket (PHA-WB)
System Wall Mounting: Requires PHA-WB Wall Mount Bracket
Mount on a wall capable of supporting 50 lbs. Mounting directly to sheet rock is not
recommended.
Mount bracket to wall. Holes in bracket are provided at 8”, 12” and 16” centers for
wall studs. If wall does not have studs mount proper backing, such as a plywood sheet to the wall before mounting the bracket to it.
Mount bracket with small slots in tabs pointing up.
Align slots in system back plate with tabs on mounting bracket. Insert tabs into slots
and slowly lower system. Ensure all tabs are fully engaged and base of system is parallel to floor.
To lock PHOENIX system to the bracket, insert rubber bushing with screw and washer
(provided) into frame as shown. Tighten screw to lock wall bracket to frame.
Wall mount bracket
Insert bushing assembly here to lock system to bracket
Tabs pointing up
10
Water Connections – All Models
6 feet of tubing is provided for inlet
and drain connections.
Feedwater inlet connection is made
through a 3/8” OD push to connect
fitting.
Feedwater source should be located
within 3 feet of the Phoenix.
The inlet is the bottom most fitting
on the right side of the Phoenix.
Ensure tubing is pushed all the way
into fitting.
An isolation shut off valve is
recommended for servicing purposes.
Install supplied barbed drain fitting in
labeled drain opening on left side of Phoenix.
Insert 3/8” OD tubing (supplied) into
drain fitting and route the other end to a suitable drain. If a leak occurs, it will be contained by directing water to the drain.
DRAIN
11
Remote Dispense (If Equipped)
Consideration should be given to location of the remote dispense module. Reference the diagram on page 7. For example, the module can be mounted next to a sink so it would provide access to the sink and adjacent countertop. The module can be mounted near the end of a countertop to provide access to rolling carts for larger container fills as well as the countertop. Module should be mounted at a height that provides access to the tallest container that will be used without blocking access to cabinets.
For mounting the module, select a wall that is capable of supporting 20 lbs. The wall plate should be mounted to a stud. Mounting directly to sheet rock is not recommended. If there is no stud at the mounting location, mount proper backing such as a plywood sheet that is secured to studs before mounting the plate to it.
Once a stud is located or support plate installed mark two holes on 5-13/16” centers and use a 3mm or 1/8” diameter drill to pre-drill holes to a depth of 2”. Use the two provided lag bolts to affix the plate. While tightening the bolts ensure the mount is level.
10 feet of tubing is provided to connect the system and module. The system must located within this distance bearing in mind that some slack should be allowed to provide access to the system for service. Excess tubing can be coiled. 6 feet of drain tubing is also provided. Since the drain fitting is in the base of the system, either access to a gravity fed floor drain or sump pump must be provided if the system is installed below a sink. A 1-1/2” to 2” diameter hole must be provided where the umbilical containing the water flow tubing and electrical connections will pass through a countertop.
Remote dispense electrical connection: Rotate connector to align tabs on umbilical plug with slots on Phoenix socket and then insert plug. Repeat with the outer locking sleeve. When slots and tabs are aligned, push and turn to lock connector in place.
Remote Dispense Water Connections
Install upstream isolation valve in
feedwater line (recommended).
Connect 3/8” OD white recirculation
return tubing from umbilical into Return fitting.
Connect 3/8” OD clear tubing from
umbilical into Outlet fitting.
Make sure tubing is fully seated into
fittings.
12
Direct Feed Water Connection
For systems plumbed with a direct feed option, an additional outlet port is provided on the side of the system above the feed water inlet. To connect the system to the remote demand, a male/female valved fitting has been supplied. When the two halves are detached water will not flow from the direct feed outlet port.
The female side has a short 3/8” tube extension. This tube is inserted into the outlet port. The male side (with O Ring) is provided already attached to a length of 3/8” OD plastic tubing.
The direct feed connection must be bled during initial rinse after bleeding the cartridges. Place the outlet end of the tubing in a drain or container. Insert and connect the male/female fittings as shown. The female fitting has a metal locking collar to prevent separation. Pull on the connection to verify it is engaged and does
not leak. Observe the water stream. When air bubbles no longer appear disconnect the fittings.
It is the user’s responsibility to connect the outlet tubing to their demand instrumentation providing appropriate sizing adapters as necessary. After doing so, reconnect the male and female connectors.
Caution: Using the standard dispense port while the direct feed option is in use will reduce the system flow rate.
`
Direct feed outlet port
System feedwater inlet
To direct feed demand
(tubing provided)
Male connector
(provided)
Valved female
connector (provided)
Insert tubing end
into outlet port
Electrical Connection
Power switch is located on left side
of system
Ensure power switch is in OFF
position
Insert power cord into electrical
connection module
Insert other end of cord into GFCI
power source
WARNING: Must be a grounded electrical connection
UV Lamp (If not already installed) (ACADEMY and GENOME)
To install lamp:
Remove left side panel access screw
Remove left side panel
CAUTION: Wear gloves when handling UV lamp to avoid contaminating lamp
Slide boot away from socket to
provide access for plug connection
Connect lamp to socket before
placing lamp in UV chamber
Insert lamp slowly into chamber
Secure boot fully over socket
Replace side panel
UV lamp boot
Electrical connection module
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