Phoenix ACADEMY, CITATION, BIOCHEM, GENOME User Manual

ACADEMY
CITATION
BIOCHEM
GENOME
USER MANUAL
2
Phoenix User’s Manual
This manual contains details on installation and operation of your Phoenix Ultra-High Purity water system. For optimum performance and safety please read and follow these instructions carefully.
You have a quality, world class water treatment system that will provide ultrapure water for many years of trouble free operation. Years of engineering and experience went into the design and manufacture of this instrument which will dispense water exceeding Type I water purity standards.
If you have any questions concerning the operation of the unit, or need service, refer to "REQUESTING SERVICE".
In order that we may keep you informed regarding your unit, please take a moment to complete the information below that will assist with support should it be needed.
Model Number: __________________________
Date: ________________________
Serial Number: ___________________________
Dealer: _______________________
Contact: _________________________________
Phone: _______________________ Conditioning Cartridge_____________________
Part Number ___________________
Polishing Cartridge _______________________
Part Number ___________________ Options Installed ________________________________________________________
Contents
System Information ........................................................................................................................ 4
General Arrangement ................................................................................................................. 4
Flow Diagram .............................................................................................................................. 5
Safety Information .......................................................................................................................... 5
Installation ...................................................................................................................................... 8
System Wall Mounting: Requires PHA-WB Wall Mount Bracket ............................................................. 9
Water Connections – All Models ............................................................................................................ 10
Remote Dispense (If Equipped) .............................................................................................................. 11
Remote Dispense Water Connections .................................................................................................... 11
Direct Feed Water Connection ............................................................................................................... 12
Electrical Connection .............................................................................................................................. 13
UV Lamp (If not already installed) (ACADEMY and GENOME) ............................................................... 13
Dual Conditioning Cartridge ................................................................................................................... 14
Polishing Cartridge .................................................................................................................................. 15
Initializing the System for the First Time ................................................................................................ 16
Normal Operation ......................................................................................................................... 18
Home Screen .......................................................................................................................................... 19
Batch Operations .................................................................................................................................... 20
Main Menu ............................................................................................................................................. 24
System Information ................................................................................................................................ 24
Configuration Menu ............................................................................................................................... 25
Alarm Log (Example Screen) ................................................................................................................... 25
Filter Detection and Leak Detection Errors ............................................................................................ 26
Maintenance ................................................................................................................................. 27
Adjusting Resistivity Alarm Set Points .................................................................................................... 28
Adjusting Recirculation Options ............................................................................................................. 29
Sanitization ............................................................................................................................................. 30
Troubleshooting ............................................................................................................................ 33
Specification Sheet ................................................................................................................... 36
Reordering Information ................................................................................................................ 38
Requesting Service ........................................................................................................................ 38
Entering Your Service Professional’s Contact Info ................................................................................. 38
System Information
The Phoenix Ultra High Purity Lab Water System delivers Type 1, 18.2 M quality water on demand. Water is purified in a staged process consisting of high-purity ion exchange resins to remove dissolved minerals and internal recirculation to maintain purity. At discharge a final
0.2µm filter removes particulates and bacteria to attain Type 1 water specifications. Additional optional technologies are incorporated depending on model. Multiple sensors continuously monitor system and final water quality.
Model
Technology
Typical Applications
ACADEMY
Ion exchange Particulate filtration
Basic Chemistry; Academic, IC, Buffers
CITATION
Ion exchange 185/254 nm UV Particulate filtration
HPLC, GC-MS, Trace Organics
BIOCHEM
Ion exchange Particulate filtration Bacterial ultrafiltration
Life Science, Cell Culture, Microbiology
GENOME
Ion exchange 185/254 nm UV Particulate filtration Bacterial ultrafiltration
DNA Sequencing, PCR, Electrophoresis
General Arrangement
Touch Screen Display
Power Input/Power Switch
Water Dispense Port
Feed Water Inlet
Conditioning Cartridge
Polishing Cartridge
Drain Port
5
Flow Diagram
Safety Information
DO NOT immerse in water or other liquid. Use a soft cloth and mild detergent when cleaning the
cabinet.
DO NOT remove the top cover with unit power applied. DO NOT remove the ultraviolet lamp side cover with unit power applied. DO NOT look directly at the ultraviolet lamp with unit power applied.
DO NOT operate with a damaged or frayed power cord. To disconnect the power cord, grip the plug
and pull it from the wall outlet, NEVER PULL ON CORD!
DO NOT use outdoors. This instrument is intended for commercial, industrial, institutional, and
professional use. Use of this product in a manner other than recommended may void the warranty.
DO NOT operate without proper connection to an adequate water supply and purged of air or damage
to the pump may occur.
DO NOT allow power cord to hang over the edge of a counter top or to touch hot surfaces. NOTE: If an
extension cord is used, verify that the rating of the extension cord is equal to or greater than the rating of the instrument.
Refer servicing of a defective or damaged unit to the factory. The use of filters or attachments not recommended by the manufacturer may adversely affect water
purity, cause damage, and void the warranty. Avoid contacting the dispensing point with foreign materials or hands to prevent contamination.
WARNING Warnings indicate failing to observe instructions could result in injury or death.
CAUTION Cautions indicate failing to observe instructions could result in damage to equipment.
7
See Mounting Bracket Template
Installation
Installation Requirements
Power Requirements:
o “-1” Option - 120 VAC/ 60 Hz @ 1.0 amp o “-2” Option – 220VAC / 50 Hz @ 0.5 amp
GFCI protected outlet within:
o 6 feet for system
WARNING: Must be a grounded electrical connection.
Feed Water Supply: Water source meeting minimum requirements as shown
below and located within 3 feet of the system.
Parameter
Requirement
Source/Type
Reverse osmosis (RO) or Service deionization (SDI) preferred. 0.2µm particulate prefiltering is recommended for SDI and tap water feeds.
Conductivity
RO: < 20µS/cm SDI: > 1 MΩ (Resistivity)
TOC (Using appropriate conditioning as necessary)
RO: < 50 ppb SDI: < 200 ppb
Temperature
20° F to 100°F (5° C to 38°C)
Pressure
20 psig minimum/90 psig maximum (1.38 to 6.21 bar)
Fouling Index
Silt Density Index: < 3
Dissolved Carbon Dioxide
< 30 ppm
Free Chlorine
< .05 ppm
An upstream isolation shut off valve is highly recommended to facilitate future
servicing
The Phoenix is supplied with an inlet connection for 3/8” OD tubing
The Phoenix is supplied with an outlet drain port for 3/8” OD tubing
What you will need:
#2 Phillips Head Screw Driver
Teflon Tape
Upstream Isolation Valve (Recommended)
Basic Hand Tools (Adjustable wrench)
What you’ll find in the box:
Phoenix System
Certificates of Conformance
Instructions
Power cord
Final Filter (Point of Use Filter)
Drain Fitting
6’ Length of 3/8” Diameter Inlet Tubing & Drain Tubing
9
Optional (Depending on Model):
UV Lamp (CITATION and GENOME)
Dispensing Gun (PHA-DG)
Remote dispense module and tubing (Models with –RMT-S Option)
Wall mount bracket (PHA-WB)
System Wall Mounting: Requires PHA-WB Wall Mount Bracket
Mount on a wall capable of supporting 50 lbs. Mounting directly to sheet rock is not
recommended.
Mount bracket to wall. Holes in bracket are provided at 8”, 12” and 16” centers for
wall studs. If wall does not have studs mount proper backing, such as a plywood sheet to the wall before mounting the bracket to it.
Mount bracket with small slots in tabs pointing up.
Align slots in system back plate with tabs on mounting bracket. Insert tabs into slots
and slowly lower system. Ensure all tabs are fully engaged and base of system is parallel to floor.
To lock PHOENIX system to the bracket, insert rubber bushing with screw and washer
(provided) into frame as shown. Tighten screw to lock wall bracket to frame.
Wall mount bracket
Insert bushing assembly here to lock system to bracket
Tabs pointing up
10
Water Connections – All Models
6 feet of tubing is provided for inlet
and drain connections.
Feedwater inlet connection is made
through a 3/8” OD push to connect
fitting.
Feedwater source should be located
within 3 feet of the Phoenix.
The inlet is the bottom most fitting
on the right side of the Phoenix.
Ensure tubing is pushed all the way
into fitting.
An isolation shut off valve is
recommended for servicing purposes.
Install supplied barbed drain fitting in
labeled drain opening on left side of Phoenix.
Insert 3/8” OD tubing (supplied) into
drain fitting and route the other end to a suitable drain. If a leak occurs, it will be contained by directing water to the drain.
DRAIN
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Remote Dispense (If Equipped)
Consideration should be given to location of the remote dispense module. Reference the diagram on page 7. For example, the module can be mounted next to a sink so it would provide access to the sink and adjacent countertop. The module can be mounted near the end of a countertop to provide access to rolling carts for larger container fills as well as the countertop. Module should be mounted at a height that provides access to the tallest container that will be used without blocking access to cabinets.
For mounting the module, select a wall that is capable of supporting 20 lbs. The wall plate should be mounted to a stud. Mounting directly to sheet rock is not recommended. If there is no stud at the mounting location, mount proper backing such as a plywood sheet that is secured to studs before mounting the plate to it.
Once a stud is located or support plate installed mark two holes on 5-13/16” centers and use a 3mm or 1/8” diameter drill to pre-drill holes to a depth of 2”. Use the two provided lag bolts to affix the plate. While tightening the bolts ensure the mount is level.
10 feet of tubing is provided to connect the system and module. The system must located within this distance bearing in mind that some slack should be allowed to provide access to the system for service. Excess tubing can be coiled. 6 feet of drain tubing is also provided. Since the drain fitting is in the base of the system, either access to a gravity fed floor drain or sump pump must be provided if the system is installed below a sink. A 1-1/2” to 2” diameter hole must be provided where the umbilical containing the water flow tubing and electrical connections will pass through a countertop.
Remote dispense electrical connection: Rotate connector to align tabs on umbilical plug with slots on Phoenix socket and then insert plug. Repeat with the outer locking sleeve. When slots and tabs are aligned, push and turn to lock connector in place.
Remote Dispense Water Connections
Install upstream isolation valve in
feedwater line (recommended).
Connect 3/8” OD white recirculation
return tubing from umbilical into Return fitting.
Connect 3/8” OD clear tubing from
umbilical into Outlet fitting.
Make sure tubing is fully seated into
fittings.
12
Direct Feed Water Connection
For systems plumbed with a direct feed option, an additional outlet port is provided on the side of the system above the feed water inlet. To connect the system to the remote demand, a male/female valved fitting has been supplied. When the two halves are detached water will not flow from the direct feed outlet port.
The female side has a short 3/8” tube extension. This tube is inserted into the outlet port. The male side (with O Ring) is provided already attached to a length of 3/8” OD plastic tubing.
The direct feed connection must be bled during initial rinse after bleeding the cartridges. Place the outlet end of the tubing in a drain or container. Insert and connect the male/female fittings as shown. The female fitting has a metal locking collar to prevent separation. Pull on the connection to verify it is engaged and does
not leak. Observe the water stream. When air bubbles no longer appear disconnect the fittings.
It is the user’s responsibility to connect the outlet tubing to their demand instrumentation providing appropriate sizing adapters as necessary. After doing so, reconnect the male and female connectors.
Caution: Using the standard dispense port while the direct feed option is in use will reduce the system flow rate.
`
Direct feed outlet port
System feedwater inlet
To direct feed demand
(tubing provided)
Male connector
(provided)
Valved female
connector (provided)
Insert tubing end
into outlet port
Electrical Connection
Power switch is located on left side
of system
Ensure power switch is in OFF
position
Insert power cord into electrical
connection module
Insert other end of cord into GFCI
power source
WARNING: Must be a grounded electrical connection
UV Lamp (If not already installed) (ACADEMY and GENOME)
To install lamp:
Remove left side panel access screw
Remove left side panel
CAUTION: Wear gloves when handling UV lamp to avoid contaminating lamp
Slide boot away from socket to
provide access for plug connection
Connect lamp to socket before
placing lamp in UV chamber
Insert lamp slowly into chamber
Secure boot fully over socket
Replace side panel
UV lamp boot
Electrical connection module
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Dual Conditioning Cartridge
Remove cartridge from packaging
`
Caution: Remove plastic plugs
from inlet and outlet before
proceeding
Open blue door and lift lever on left
side of dual conditioning cartridge mechanism
Insert conditioning cartridge. Align
base of cartridge with contour in base of system
Slowly lower lever making sure
fittings align with the openings in the cartridge.
Caution: DO NOT APPLY EXCESSIVE FORCE when lowering lever or damage may occur. Realign cartridge and fittings if significant resistance is felt.
Ensure lever is in its fully down and
locked position
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Polishing Cartridge
Remove cartridge from packaging
Caution: Remove plastic plugs
from inlet and outlet before
proceeding
Open right side white door (It may be
convenient to open blue door as well)
Raise and hold lever on right side of
mechanism
Insert cartridge with openings facing
system
Flanges on sides of cartridge cap rest
on alignment guide
Push cartridge toward system until it
stops
Slowly lower lever to secure cartridge.
Cartridge will be drawn into final position by mechanism
Ensure lever is in its fully down and
locked position
Alignment guide
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Initializing the System for the First Time
Note: This is for the first time set-up only. In the on-screen directions you will be skipping steps that would normally be required during consumable replacement.
Note: Some steps are applicable only to individual PHOENIX models. If your PHOENIX does not have a UV lamp and/or Ultrafilter, these components will be greyed out on the Home Screen Display.
Ensure feed water supply is on and connected to system.
Turn on power switch. Splash screen will display.
Press START. Home Screen will display.
After a 10 second delay, the pump will start and the system will begin the initial rinse cycle.
TO ACTIVATE THE ULTRAFILTER FOR BIOCHEM AND GENOME Models:
Press and hold the ULTRA FILTER icon and press NEXT to initialize the Ultra Filter.
Follow the instructions displayed.
o Skip on-screen instruction for Steps 5 and 6 as the ultrafilter is already installed. o During Step 9, the purging process may take several minutes. o Complete the procedure by pressing RESTART to return to the Home Screen.
TO ACTIVATE THE UV LAMP FOR CITATION and GENOME Models:
From the Home Screen, press and hold the UV LAMP icon. Press NEXT to continue.
o Follow instructions displayed. It will not be necessary to replace lamp. o Complete the procedure by pressing RESTART to return to the Home Screen.
TO ACTIVATE THE FILTER PACKS FOR ALL MODELS:
From the Home Screen, press and hold the CONDITIONING icon. Press NEXT to continue. o Follow instructions displayed. As this is the first time initialization process a new
pack should have been installed. It will not be necessary to replace the pack as specified in the instructions.
o Complete the procedure by pressing RESTART to return to the Home Screen.
From the Home Screen, press and hold the POLISHING icon. Press NEXT to continue. o Follow instructions displayed. As this is the first time initialization process a new
filter should have been installed. It will not be necessary to replace the filter as specified in the instructions.
o Complete the procedure by pressing RESTART to return to the Home Screen.
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Remove the final filter from its packaging
Wrap 3 to 5 turns of Teflon tape on the filter threads and install into the outlet.
o Place container under final filter. o Press the dispense button. o Purge air by slowly turning the vent port CCW until a steady stream of water is seen. o Press the dispense button and retighten vent port once all air is purged.
Vent
Final filter (Point of Use Filter)
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Normal Operation
Normal sequence of operation:
Resistivity display will flash during the 2 hour initial rinse. After completion, the system enters Polishing mode for 2 minutes in which the inlet solenoid is open and the pump is on. The UV lamp is also on if equipped. Polishing mode recirculates water internally to maintain water purity. The system continuously monitors water quality, system performance and consumable health. System parameters for recirculation can be adjusted. See “Adjusting Recirculation Options”.
NOTE: Initial rinse can be bypassed to enter Polishing mode by holding the Initial Rinse button at the bottom of the display for 3 seconds. This is useful if the system is restarted with previously rinsed consumable packs.
Following Polishing, the system will automatically enter Standby mode and will display WAKE. This is a 10 minute dwell to conserve system power and consumables. If equipped, the UV lamp is also turned off. Standby mode can be bypassed by pressing the WAKE button to refresh water before dispensing. If not bypassed the system will automatically enter Polishing mode at the end of the dwell and will continue to alternate between Polishing and Standby.
Dispensing water will bring the system into Polishing mode if it is in Standby.
Final water quality after the Polishing filter (resistivity) is shown on the Home Screen. The value is shown against a white background. Resistivity at the output of the conditioning pack can be displayed by pressing the resistivity value. The display will change to a colored background indicating it is the value after the conditioning pack. The display will return to final output water quality after 5 seconds.
Direct feed operation (If equipped):
The system is equipped with a pressure switch that senses downstream water demand. When this occurs the system enters direct feed mode and Direct Feed will display. The inlet solenoid and pump will come on and remain running. The system will monitor the direct feed pressure and will enter Polishing mode when demand stops for more than one minute.
Caution: The direct feed outlet connection must be bled during initial rinse after bleeding the Dual Conditioning Cartridge and Polishing Cartridge. See the Direct Feed Connection Section.
Water can be dispensed from the main outlet port during direct feed operation.
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Home Screen
RECIRCULATION MODE
INITIAL RINSE
POLISH
STANDBY
DIRECT FEED
DISPENSE
Press to toggle dispensing of water
RESISTIVITY
Displays Polishing Cartridge resistivity. Press to display Conditioning Cartridge resistivity. Press and hold to display Alarm set points
CONSUMABLE REPLACEMENT
ICONS
Press and hold any
component to display
replacement information
CONSUMABLE HEALTH
Displays current status of consumables:
GREEN – Full life
YELLOW – Partial life
RED – Needs replacement
See MAINTENANCE
Section for more
details
BATCH
Press to display the
BATCH SELECT menu
MENU
Press to display Main Menu
ALARM STATUS
GREEN CHECK: No Alarms RED “X”:
Alarm present
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Batch Operations
To Dispense, Modify, Teach, Label or Clear a batch press the “Batch” button (the button showing 3 water droplets). The Batch Select screen opens.
Main Screen
Batch Select Screen
To use a batch (1 through 6), to dispense a designated volume of water, press and release on its number
icon on the Batch Select screen.
To modify / teach / clear / label a batch, press and hold (about 3 seconds) the desired batch number icon until a long beep is heard. The Batch Edit screen opens.
Batch
Button
Batch
Number
Icon
Displays Polishing Cartridge resistivity
21
Here a batch can be:
Modified – changing a pre-recorded dispense time.
Taught – manually dispense water while the system records the time. This will enable repeated
dispensing of a specific volume of water.
Cleared – deleting saved batch information.
Labeled – giving a specific batch a name.
Saved – saving input information for future use.
Batch Edit Screen
To teach a batch, press the “Teach” button on the Batch Edit screen. The Batch Teach screen will appear.
Place a volume measuring container capable of holding the desired volume underneath the
dispensing point of the system.
Press the dispense button to begin flow.
Monitor the volume output.
Once the desired amount is reached, press the dispense button again. The system will
automatically retain the amount of time the dispense button was active, and return to the “Batch Edit” screen.
Batch Teach Screen
Dispense
Button
22
To modify a batch, press the “Modify” button on the Batch Edit screen. The Batch Modify screen will appear. There are two ways to adjust the dispense time on this screen.
Press the up and down buttons until the desired time (in seconds) is displayed.
Or:
Press inside the time display box. Once pressed, a keypad will appear. Enter the desired time (in
seconds) and then press “ENT”. The system will return to the Batch Modify screen.
Once the dispensing time is set, press “Enter”.
The system will return to the Batch Edit screen.
Batch Modify Screen
To clear a batch, press the “Clear” button on the Batch Edit screen. The Batch Clear screen will appear.
Press the “Clear” button. The saved information will be cleared.
The system will return to the Batch Edit screen.
Batch Clear Screen
Up &
Down
Time
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To Label a batch, press inside the “Batch Label” box.
A keypad will appear, allowing you to enter in a desired name using up to 8 characters.
Press “ENT” when done. The system will return to the Batch Edit screen.
To save new batch information or to complete batch deletion, press and hold the “Save” button on the Batch Edit screen for 3 seconds until a long beep is heard. The system will return to the Batch Select screen. If label was assigned, it will appear under the specific batch number icon. By pressing and releasing the icon the modified/taught batch will dispense.
Batch
Label Box
Save
Button
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Main Menu
System Information
SERVICE Displays Consumable Replacement, Sanitization, and
Service Information
HOME Press to return to the Home Screen
INFORMATION Displays System Information, Event Logs, and Replacement Info options
CONFIGURATION Displays Alarm Setup, Recirculation, and Password options
SYSTEM INFORMATION Displays system and service contact information
REPLACEMENT INFO Displays projected service dates
EVENT LOGS Displays maintenance log and alarm log
25
Configuration Menu
Alarm Log (Example Screen)
PASSWORD Factory preset password for service personnel only.
ALARM SETUP Set resistivity alarm options for conditioning and polishing cartridges
RECIRCULATION Set Initial rinse time, polish time, standby time and sample delay
CLEAR Clears the selected line
RESET Resets alarm conditions displayed on home screen
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Filter Detection and Leak Detection Errors
CAUTION: After pressing OVERRIDE, the leak detector will NOT shut down the unit even if water is detected.
LEAK DETECTED ERROR – Indicates a leak has been detected. Press RESOLVE when the leak has been fixed or press OVERRIDE to override the error for the next 4 hours.
FILTER PACK ERROR – Indicates one of the cartridges is not correctly engaged in the system. Once the cartridge is in place, the user can proceed to reset the system.
27
Maintenance
The system continuously monitors approximate remaining life of cartridges, UV lamp and Ultrafilter. Current consumable condition and water resistivity is displayed on the HOME SCREEN.
A Maintenance Log is provided in the software. If preferred, a Maintenance Log template is provided as an addendum that can be copied for future use, printed and distributed as required.
Sample software maintenance log ALL MODELS: Cartridge life is determined by a combination of elapsed time since installation and water
resistivity. The point at which the conditioning pack and polishing filter transition from green health status to yellow can be adjusted. See the next section for adjustment instructions.
See the table below for default health meter resistivity settings:
Cartridge
Resistivity
Health Meter Color
Conditioning > 12 MegΩ
Green
Between 2 MegΩ and 12 MegΩ
Yellow*
< 2 MegΩ (default alarm set point)
Red
Polishing > 16 MegΩ
Green
Between 10 MegΩ and 16 MegΩ
Yellow*
< 10 MegΩ (default alarm set point)
Red
*If set point is adjusted, (see Resistivity Alarm Setup), yellow health meter color will appear at the new set point.
Typical conditioning and polishing cartridge life is estimated at 4 - 6 months from date of installation depending on usage. After six months a cartridge replacement alarm will be displayed. It is the user’s prerogative to replace cartridges bearing in mind the currently displayed water resistivity may still be acceptable. It is highly recommended cartridges be replaced at six months to prevent biofilm generation that may occur over time.
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CITATION and GENOME: UV lamp life is estimated at 2 years of normal use from date of installation. The UV lamp health
meter on the HOME SCREEN displays the proportional remaining life in this 2 year period as shown below:
UV Lamp
Life Remaining
Health Meter Color
> 2 months
Green
Between 1 month and 2 months
Yellow
< 1 Month
Red
A replacement alarm will be displayed at 1 month remaining. It is recommended that the UV lamp be replaced at that time to maintain low TOC levels.
GENOME Model: Ultrafilter life is estimated at 1 year of normal use from date of installation. The Ultrafilter health
meter on the HOME SCREEN displays the proportional remaining life over this time period as shown below:
0.05µm Ultrafilter Life Remaining
Health Meter Color
> 6 months
Green
Between 1 months and 6 months
Yellow
< 1 Months
Red
A replacement alarm will be displayed at 2 months remaining. It is recommended the Ultrafilter be replaced at that time to maintain acceptable bioburden.
Adjusting Resistivity Alarm Set Points
The point at which the conditioning pack and polishing filter transition from green health status to yellow
can be adjusted. Note: Software allows for a 2 MΩ range above the set point in which to change the health meter display. Always make the set point 2MΩ below the desired display transition resistance. Maximum
set point allowed for conditioning is 10 MΩ and 14 MΩ for polishing.
To adjust the set points:
Home Screen – Press Menu
Main Menu – Press Configuration
Configuration Menu – Press Alarm Setup
Press appropriate field box; key pad will open
Adjust values as required
Press ENT to exit key pad
Press and hold SAVE until beep is heard
Press Home icon to return to Home Screen
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Adjusting Recirculation Options
The following operating parameters can be adjusted: Initial Rinse – The time the system recirculates when restarted before converting to alternating
polishing and standby cycling. Default setting is 120 minutes. NOTE: Initial rinse can be bypassed to enter Polishing mode by holding the Initial Rinse button at
the bottom of the display for 3 seconds. This is useful if the system is restarted with previously rinsed consumable packs.
Polish Time – The time the system recirculates water to maintain purity. Default setting 2 minutes
Standby Time – Dwell time between polishing cycles to conserve resin life. Default setting 10 minutes
Sample Delay – The amount of time the system alternates between reading resistivity at the output of the conditioning pack and the final water quality at the output of the polishing filter. Default time is 10 seconds.
To adjust settings:
Home Screen – Press Menu
Main Menu – Press Configuration
Press the appropriate field box; key pad will open
Adjust value as required
Press ENT to exit key pad
Press and hold SAVE until beep is heard
Press BACK to return to Configuration Menu
Press to adjust conditioning cartridge set point
Press to adjust polishing filter set point
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Sanitization
Sanitization is performed by circulating a chlorine dioxide (ClO2) solution throughout the system in three sequential cycles of 10 minute dwell (standby) and 5 minute recirculation.
A sanitization kit is installed that contains the ClO2 in deactivated, packet form sealed inside a polishing filter housing. It is not fully activated until exposed to water for approximately 20 minutes during the sanitization cycle. Under these conditions the sanitization kit is safe for handling and installation without specialized PPE.
WARNING
Do not remove the orange sealing plugs from the sanitization polishing filter housing until just before installation. If removed, moisture from the environment will begin activation of the ClO2.
To begin the Sanitization cycle:
Home Screen – Press Menu
Main Menu – Press Service
Service Menu – Press Sanitization
Sanitization Information Screen – Press NEXT
Sanitization Maintenance Screen – Follow on-screen directions
On-screen instructions call for installation of the kit. The kit contains a polishing filter replacement housing that contains the ClO2 packet. NOTE: Save the orange plugs after removal from the polishing filter housing. They will be used after sanitization to dispose of the filter.
The kit also contains a bypass tube that replaces the conditioning pack. This reduces the system volume and speeds the overall sanitization process. To install the bypass tube after removing the conditioning pack:
31
Lower the conditioning pack lever to expose the connectors and position the bypass tube.
The locking tabs on the bypass tube fittings should be facing outward (towards you).
Insert one side of the bypass tube into the connector until the locking tab snaps into position. It will be necessary to exert downward pressure on the
inner “U” frame to make this
connection.
Insert the other side of the bypass tube until the locking tab snaps into position. It will be necessary to exert
downward pressure on the inner “U”
frame to make this connection.
To remove the bypass tube after sanitization, depress and hold each locking tab and pull downward on the tube to disconnect. Wear gloves provided.
Connector
Lever
Locking tab
Bypass tube
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Sampling and completion of Sanitization:
When you reach Sanitization Instruction Screen 5 you will start the 45 minute cycle by pressing
START CYCLE. The display shows the time remaining in the cycle.
As water enters the polishing filter housing it will begin to activate the ClCO2.
Install the supplied 3/8” barbed fitting into the dispense solenoid valve (where the POU filter was
removed)
6 feet of 3/8” ID clear vinyl tubing is provided in the kit. Connect the tubing to the barbed fitting.
Place the other end in a drain. NOTE: Insert the tubing directly into the drain, if possible, to minimize odors.
WARNING
Chlorine dioxide gas is a respiratory irritant. Avoid breathing fumes. Ensure area is sufficiently ventilated.
When 20 - 25 minutes remaining is displayed put on gloves provided in the kit and dispense a small
amount of water from the drain tubing into a small, clean container. Do not allow tubing to touch the collected water. Replace the tubing into the drain.
Chlorine Dioxide test strips are provided in the kit. Use the white vial high range test strips to
confirm a minimum of 30 ppm chlorine in the sample by dipping a strip into the sample container. Do not place the test strip directly under the running dispense water stream. Run water from the sink when disposing of the water sample to minimize odor.
When the cycle ends, follow instructions to dispense 2 – 4 liters of water to drain. Wearing gloves,
take an additional water sample from the drain tubing into a small, clean container as above and use the blue vial low range test strips to confirm <10 ppm of chlorine. If a greater amount is present dispense an additional 2 – 4 liters and retest. Continue this process until <10 ppm is obtained.
Follow on-screen instructions to return system to normal operation.
NOTE: Dispose of the polishing filter by emptying into a sink while flushing with tap water or by replacing the orange plugs and discarding. In this case no additional precautions are required. If emptying, replace orange plugs before discarding.
Blue vial test strips for low range chlorine
White vial test strips for high range chlorine
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Troubleshooting
This troubleshooting guide contains information that pertains to all PHOENIX models. Some symptoms and remedies refer to specific models based on their installed technology.
TROUBLESHOOTING GUIDE
SYMPTOM
CAUSE
REMEDY
Display is off.
No power to the unit or unit in Stand By mode.
Check that the unit is plugged into a live outlet.
Check the unit’s fuse – replace it if it is blown.
Unit blows fuses.
An electrical short exists in the unit or there is a defective component.
Return the unit to the factory for repairs or have the unit serviced by an authorized dealer.
Unit will not dispense water.
Supply water is not on.
Confirm that the supply water is turned on.
A cartridge is loaded with particles and is plugged.
Replace the cartridge(s).
Air trapped in the system.
Refer to symptom “Air is getting trapped in system”
Defective solenoid valve.
Have unit serviced by an authorized dealer or return to factory.
Low flow rate.
Water supply is blocked.
Clear restriction or check water supply.
Air is getting trapped in the system.
Refer to symptom “Air is getting trapped in system”
Sub-micron point of use filter is clogged.
It is recommended to replace sub-micron filters at scheduled intervals not to exceed one year.
Low water pressure.
If line pressure is below 30 psi, install booster pump.
Display indicates water purity is below set-point.
The supply water is improperly treated.
Measure supply water TDS in grains per gallon, ppm, or mg/L and compare to system spec sheet requirements. Add additional pretreatment to obtain higher quality.
Resin is exhausted.
Install fresh cartridges.
34
SYMPTOM
CAUSE
REMEDY
Resin cartridges exhaust quickly.
Improper flow rate. Check flow rate using a timed fill test or by directly measuring with an inline flow meter. Compare results to filter or system spec sheet and adjust flow as necessary.
Internal pressure regulator may be out of adjustment. Have unit serviced by an authorized dealer or return to factory.
The supply water has colloids and is improperly treated.
Perform a Silt Density Test. If it is higher than 1 add additional pretreatment.
Bacteria exceeds operating specifications.
UV lamp is not working (CITATION and GENOME)
Confirm lamp is functioning by checking the LED indicator light above conditioning pack.
Confirm lamp is seated in the socket.
Confirm lamp has not been in service for more than one (1) year.
Replace lamp with part number HPA-016
The system has been stagnant for an excessive period of time.
Follow sanitization procedure in Menu using Sanitization Kit P/N HPA-017
The feed water supply is grossly fouled.
Sanitize feed water supply system. Then follow sanitization procedure in Menu using Sanitization Kit P/N HPA-017
The system is fouled with contaminants.
Replace the point of use 0.2 micron filter.
Replace cartridges according to the product number appearing on each cartridge.
Replace the internal 0.05 micron filter. (BIO)
Replace the 0.2 micron filter attached to the dispense gun (systems with this option)
Pyrogen levels are excessive after the optional
0.05 micron filter.
Contaminated 0.05 micron ultrafilter.
Autoclave or replace the Ultrafilter.
35
SYMPTOM
CAUSE
REMEDY
Unit does not rinse-up to desired resistivity.
New units or cartridge replacements require more time to rinse-up. Allow more time when installing or replacing media.
Use a hand-held resistivity meter to check that the resistivity is increasing over time
Air is getting trapped in the system.
The system is open to atmosphere.
Bleed air at high points in plumbing system and/or filter housing. Use vent valve supplied where applicable.
Excessive flow, turbulence, and/or cavitation can cause gases to come out of solution.
Check flow and velocity throughout system to ensure it does not exceed filter requirements or industry standards.
The point of use 0.2 micron filter is bound with air.
Bleed the filter by opening the bleed valve and allowing water to flow until all air is expelled.
The 0.05 micron filter is bound with air. (BIOCHEM and GENOME)
Bleed the filter by opening the bleed valve and allowing water to flow until all air is expelled.
Specification Sheet
38
Reordering Information
Cartridges and Filters
PX-13-5001
Phoenix Dual Conditioning Cartridge (RO Feed)
PX-13-5002
Phoenix Dual Conditioning Cartridge (SDI / Tap Water Feed)
PX-11-5103
Phoenix Polishing Ultrapure Cartridge
PX-11-5104
Phoenix Polishing Ultrapure Low Organics Cartridge
PF-00-6402
0.2µm Capsule Filter – ¼” MNPT x ¼” hose barb
PF-00-7101
0.2µm Endotoxin Removal Capsule Filter – ¼” MNPT x ¼” hose barb
Consumables
PF-00-7105
Phoenix Ultrafilter – 3/8 Quick Disconnect Fittings
HPA-016
Phoenix UV Bulb 254/185 nm TOC Destruction
HPA-017
Sanitization Kit (includes cartridges, test strips and gloves)
Requesting Service
Should the PHOENIX water purification system require maintenance or repairs not addressed in the Troubleshooting or Maintenance routines, turn power to PHOENIX unit off and contact Technical Support or your Service Professional
117 Jackson Road
West Berlin, NJ 08091 Phone: (856) 626-1550 Fax: (856) 626-1551
www.ariesfilterworks.com
Email: ariescs@resintech.com
Entering Your Service Professional’s Contact Info
You may add your Service Professional’s contact info on the Service Information screen as follows:
Home Screen – Press Menu
Main Menu – Press Information
Information Menu – Press System Information
Press Company Name field box; keypad appears
Enter Service Contact’s Information; Press ENT to return to System Information Screen
Press Phone Number field box; keypad appears
Enter Service Contact’s Information; Press ENT to return to System Information Screen
Press Home to return to the Home Screen
Be prepared to provide the representative with the model number, serial number, date of purchase and any options that may have been purchased with or added to the unit after purchase; as recorded on page (3) of this manual. This information may also be found on the system label.
Next, be prepared to describe to our service representative the symptoms that the unit exhibits.
PHOENIX WATER PURIFICATION SYSTEM MAINTENANCE LOG
S/N:
DATE INSTALLED:
ASSET # or ID:
LOCATION:
DATE
MAINTENANCE PERFORMED
BY
COMMENTS
40
DATE
MAINTENANCE PERFORMED
BY
COMMENTS
41
DATE
MAINTENANCE PERFORMED
BY
COMMENTS
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