Phocos Any-Grid Series, Any-Grid PSW-H-5kW-230/48V, Any-Grid PSW-H-3kW-230/24V User And Installation Manual

Pure Sine Wave Hybrid Inverter Charger with MPPT Solar Charge Controller
PSW-H-5kW-230/48V PSW-H-3kW-230/24V
User and Installation Manual
English
www.phocos.com
1.0 Introduction ................................................................................................................................................... 2
2.0 Important Safety Information ....................................................................................................................... 2
3.0 Regulatory Information ................................................................................................................................. 3
4.0 Overview......................................................................................................................................................... 4
Functional Overview .......................................................................................................................................................................... 4
Product Overview ................................................................................................................................................................................ 5
5.0 Installation ..................................................................................................................................................... 6
Package Contents ................................................................................................................................................................................ 6
Mounting the Unit ............................................................................................................................................................................... 6
Battery Connection ............................................................................................................................................................................. 7
AC Input and AC Output Connection .......................................................................................................................................... 8
PV Connection ...................................................................................................................................................................................... 9
Final Assembly .................................................................................................................................................................................... 10
Remote Display Panel Installation ............................................................................................................................................... 10
Installing Multiple Units in Parallel or 3-Phase Configuration .......................................................................................... 12
6.0 BLE Communication ..................................................................................................................................... 16
7.0 Relay Contact................................................................................................................................................ 17
8.0 Operation ..................................................................................................................................................... 17
Inverter Power ON/OFF ................................................................................................................................................................... 17
Display and Control Module .......................................................................................................................................................... 18
Display Symbols ................................................................................................................................................................................. 19
Device Operation Settings ............................................................................................................................................................. 21
USB and Timer Settings ................................................................................................................................................................... 28
Screen Views of Current Values .................................................................................................................................................... 31
Operating Mode Description ........................................................................................................................................................ 37
9.0 Fault Reference Codes.................................................................................................................................. 40
10.0 Warning Codes ............................................................................................................................................. 42
11.0 Troubleshooting........................................................................................................................................... 43
12.0 Specifications ............................................................................................................................................... 47
Grid Mode ............................................................................................................................................................................................. 47
Off-Grid Mode ..................................................................................................................................................................................... 48
Battery Charging ................................................................................................................................................................................ 49
General ................................................................................................................................................................................................... 49
13.0 Warranty ....................................................................................................................................................... 50
14.0 Liability Exclusion ........................................................................................................................................ 50
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1.0 Introduction
Dear customer, thank you for choosing this quality Phocos product. The Any-Grid™ pure sine wave hybrid inverter / charger series has numerous outstanding features and use-cases such as:
Function as purely Off-Grid inverter for applications with no AC power source Function as solar enabled (optional) uninterruptible power supply (UPS) functionality for intermittent or
unstable AC sources
Function as grid-connected or AC-generator-connected inverter to reduce energy demand from the AC
source by prioritizing solar and/or battery power, thus saving energy costs
Grid injection of excess energy possible where it is legal, with or without a connected battery. Accidental
injection is prevented by requirement of a PIN code for activation
Both neutral (N) and line (L) wires of the AC input are automatically disconnected (break-before-make relays)
from the AC output when the Any-Grid operates in Off-Grid mode
High-voltage MPPT solar charge controller allows the connection of more solar panels in series (compared to
other Off-Grid solar charge controllers), typically eliminating the need for expensive combiner boxes
Battery charging from an AC source such as the public power grid or a genset Compatibility with multiple battery types including lead-acid (gel, AGM and liquid electrolyte) and Lithium-
based batteries such as LiFePO4
Battery-free mode: if an AC source is available, photovoltaic (PV / solar) power can be used as first priority,
even with no battery attached
Removable wired display unit can be installed in a different room (up to 20 m / 66 ft cable can be used) All-in-one hybrid unit allows simple and fast installation, and easy configuration Monitor the unit in real-time with the PhocosLink BLE smartphone App
This manual describes the assembly, installation, operation and troubleshooting of this unit.
2.0 Important Safety Information
SAVE THESE INSTRUCTIONS: This manual contains important instructions for models PSW-H-5kW-230/48V (referred to as 48 V model) and PSW-H-3KW-230/24V (referred to as 24 V model) that shall be followed during installation and maintenance of the hybrid inverter/charger. Read and save this manual for future reference.
WARNING: The installation of this unit may only be undertaken by qualified personnel with appropriate training. High voltages in and around the unit can cause serious injury or death. This unit must be installed in accordance with rules and regulations at the site of installation.
CAUTION: A battery can present a risk of electrical shock, burn from high short-circuit current, fire or explosion from vented gasses. Observe proper precautions.
WARNING: This unit must be connected to a permanent grounded wiring system. Be sure to comply with local requirements and regulations when installing this unit.
BATTERY TYPE: Suitable for use with lead-acid (gel, AGM and liquid electrolyte) and Lithium-based batteries such as LiFePO4.
OVERCURRENT PROTECTION FOR BATTERY: Install an overcurrent protection device with a minimum of 1000A interrupt rating as close as possible to the battery terminal. Select a device rated for 1.25 times the nominal current rating of the inverter/charger (see table below). An overcurrent protection device must be purchased separately.
Any-Grid model PSW-H-5KW-230/48V PSW-H-3KW-230/24V
Overcurrent Protection Rating
Nominal Battery Voltage
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175 Adc, min. 66 Vdc 210 Adc, min. 33 Vdc
48 Vdc 24 Vdc
1. Before using the unit, read all instructions and cautionary markings on this unit, the batteries, the solar modules, any connected loads.
2. Please do not disassemble or attempt to repair Phocos products. This unit does not contain user serviceable parts. Damage to the warranty seal will lead to a loss of warranty of the product and can lead to injury.
3. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning. Switching off the unit is not sufficient, turn off and / or disconnect all connections to the unit.
4. For safe operation of this unit, please adhere to appropriate cable size requirements in this manual.
5. Be very cautious when working with uninsulated metal tools on or around batteries. The can short-circuit batteries or other electrical parts and could cause an explosion and / or injury.
6. Strictly follow the installation procedure when connecting or disconnecting AC or DC terminals. Please refer to the “Installation” section of this manual for details.
7. Appropriate fuses or breakers are required near the battery supply and AC input and AC output of this unit.
8. WARNING: It is highly recommended and legally required in many countries to install a Type B residual current device (RCD) between the AC output of the unit(s) and the AC loads to protect humans from hazardous electric shock due to faulty AC wiring, faulty loads or a potential inverter fault. Only in Off-Grid mode, the neutral (N) and ground (PE) of the AC output are automatically bridged inside the Any­Grid to ensure the RCD’s functioning if the AC installation is wired correctly as a TN-S or TN-C-S earthing system. In a TN-C-S installation the bridge between neutral (N) and ground (PE) must be between the public grid and AC input of the Any-Grid to ensure that there is never more than one bridge between N and PE.
9. Never allow any AC or DC connections to be short-circuited. Do not connect to the mains when the battery input is short-circuited.
10. Only qualified service persons may service this device. If errors persist after following the “Troubleshooting” section in this manual, please send this unit back to a local Phocos dealer or service center for maintenance.
11. WARNING: Because this inverter (AC output) is not isolated from the PV input, only three types of PV modules are acceptable for use: monocrystalline, polycrystalline and CIGS modules. To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For example, positive- or negative-grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please be sure that neither the positive nor negative PV cables are grounded. Grounding of the PV module frame is permitted and frequently required by local law. The battery is isolated from the inverter and PV input, therefore the battery positive or negative terminal may be grounded if required.
12. CAUTION: It is highly recommended to use a surge arrester, also named surge protective device (SPD) near the PV input terminals of this unit. This is to prevent damage to the unit from lightning, thunderstorms or other voltage surges on the PV cables. The max. DC operating voltage of the SPD must be between 450 and 480 Vdc. For example the
13. CAUTION: It is highly recommended to use a surge arrester, also named surge protective device (SPD) near the AC input terminals of this unit, if the AC input is used. This is to prevent damage to the unit from lightning, thunderstorms or other voltage surges on the AC input conductors (for example coming from the public grid). The max. AC operating voltage of the SPD must be between 275 and 300 Vac. For example the public grids with large voltage swings, lower protection) is suitable.
Citel DS240-350DC
Citel DS41S-230
(for most public grids or generators, higher protection) or
is suitable.
Citel DS41S-320
(for
3.0 Regulatory Information
This product is CE and RoHS (Restriction of Hazardous Substances) compliant. Please find the CE declaration at www.phocos.com.
This product is manufactured in an ISO 9001 (quality management) and ISO 14001 (environmental management) certified facility.
This equipment is suitable for use in non-hazardous locations only. This is a class A device: in a domestic environment this product may cause radio interference in which case the user
may be required to take adequate measures.
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RoHS
4.0 Overview
PV Panels (optional)
Battery
(optional)
AC Loads
AC Generator
(optional)
*
Functional Overview
This pure sine wave hybrid inverter charger with solar charge controller (MPPT) can provide power to connected loads by utilizing PV power, AC power and battery power. Most connections are optional, but there must be at least one power source (AC or PV):
Public Grid (optional)*
Phocos Any-Grid™
Hybrid Inverter Charger
(up to 9 units parallel or 3-phase) * Any-Grid™ accepts one AC input
Removable Display
Fig. 1: System Overview
This unit has one each of the following power connections: battery, PV, AC input, AC output. The unit is designed to provide continuous power from PV / battery or an AC source, depending on the set priority. Independently, the priority for charging the battery can be set (the battery can only be charged from AC when the unit is not working in Off-Grid mode). The switching time between Grid (also valid when an AC generator is used) and Off-Grid modes is only 10 milliseconds (typical) when a single Any-Grid unit is used. Timers can be used to change the priorities based on hourly time slots, this is useful for areas where grid power have differing costs throughout the day. The integrated maximum power point tracking (MPPT) solar charge controller can handle particularly high PV voltages, allowing for a simpler installation and lower costs than most Off-Grid solar charge controllers. Typically, no combiner boxes or string fuses / diodes are required.
The pure sine wave AC output and the surge power capability (twice the continuous power rating) assure all types of AC loads can be powered. Ensure that the peak power requirement of the loads is below the surge power capability of this inverter.
Two special functions allow even more flexibility: Battery-Free mode and Grid Injection. In Battery-Free mode, no battery is connected to the unit and an AC source must be present. The unit will then
provide as much power from PV as is available to supply loads, adding any missing power from the AC source. If there is more PV power available than can be utilized by the loads, then the PV power is reduced to ensure no power feed­in into the grid.
The Grid Injection functionality allows feeding any excess power into the grid. If there is excess PV power beyond what is utilized by the load and for battery charging, this power can be fed into the public grid to take advantage of net metering or feed-in tariffs. In this way all the PV power can be used even if the battery is full and the loads do not require all the available PV power. Feeding into the grid may be prohibited in some areas so this function is locked by a PIN code to avoid accidental grid injection.
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Product Overview
Pin 1 Pin 8
Display Unit
Fig. 2: Product Overview
1. LC-display
2. Inverter status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. AC output on/off switch (solar charging still functions when the AC output is powered off )
7. AC input terminals (public grid or AC generator connection)
8. AC output terminals (load connection)
9. PV terminals
10. Battery terminals
11. Resettable circuit breaker
12. Remote display unit communication port
13. Parallel communication port (for inter-connecting multiple Any-Grid units)
14. Current sharing port (for inter-connecting multiple Any-Grid units)
15. Relay contact
16. USB-OTG communication port
17. Output source indicators and USB function indicators
18. Battery Management System (BMS) communication port: CAN, RS-485 and RS-232
19. RS-232 communication port
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5.0 Installation
Package Contents
Before installation, please inspect the unit to ensure nothing inside the package is damaged. Package contents:
Any-Grid unit This manual RS-232 cable (SUB-D to RJ-45) Parallel communication cable (gray connectors, needed for systems with multiple Any-Grid units) Current sharing cable (green connectors, needed for systems with multiple Any-Grid units on a phase) 3 pcs. ring terminals for battery connection (2 pcs. required for installation)
Mounting the Unit
Before connecting all wirings, please take off bottom cover by removing two screws as shown below and carefully sliding the cover down. Before removing the cover entirely, remove the 3 wire harnesses by their connectors (Fig. 3).
Fig. 3: Removal of bottom cover Fig. 4: Minimum distance to other objects
WARNING: Only mount this unit on concrete or another solid non-combustible surface capable of securely holding the weight of the unit.
Install this inverter at eye level to ensure legibility of the display Ensure the ambient temperature is between -10 ~ 50 °C, 14 ~ 122 °F at all
times
Avoid excessively dusty environments The unit is designed for vertical installation on a solid wall Ensure a minimum distance to other objects and surfaces as shown in
Fig. 4 to guarantee sufficient heat dissipation and to have enough space for removing wires.
Install in a room where noise is not an issue as the unit has fans for cooling
Install the unit by using three M4 or M5 screws (Fig. 5) appropriate for the weight of the unit and wall material, use wall plugs. The bottom screw hole is only accessible after removal of the bottom cover (Fig. 3). This bottom cover must remain removed for the rest of this “Installation” chapter until instructed otherwise.
Fig. 5: Mounting holes
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Battery Connection
WARNING: The installation of this unit may only be undertaken by qualified personnel with appropriate training. High voltages in and around the battery and unit can cause serious injury or death. This unit must be installed in accordance with rules and regulations at the site of installation.
WARNING: Choose a suitable battery fuse as outlined in the chapter “Important Safety Information”, section “OVERCURRENT PROTECTION FOR BATTERY”.
WARNING: Ensure the battery cables are sized according to the table below. Inadequate battery cables can cause excessive heat or fire during operation.
Recommended battery cable cross-section, battery size and fuse / DC circuit breaker rating:
Any-Grid model PSW-H-5KW-230/48V PSW-H-3KW-230/24V
Battery cable cross-section
Min. battery capacity (lead-based)
Battery current capability
Fuse / breaker rating
Steps to connect the battery:
1. WARNING: Ensure the battery cables are not yet connected to the battery.
CAUTION: Ensure none of the cable insulation is jammed in the ring terminal before crimping. Crimp one battery ring terminal (included) to each the positive and negative battery lead (unit side). If choosing ring terminals other than the included ones, make sure they have an inside ring diameter of 6.4 mm, 0.25 in to fit the M6 battery terminal bolts of the Any-Grid securely.
2. Remove the pre-installed nuts from the battery terminal bolts. Insert the ring terminal of the battery cables
through the casing holes and flat onto the corresponding battery terminal (Fig. 6). Screw down the previously removed nuts with a torque of 2 ~ 3 Nm (1.5 ~ 2.2 lbfft). Ensure the ring terminals sit flush on the connectors.
CAUTION: Do not apply any anti-oxidant substances to the battery terminals of the unit before they are adequately fastened. CAUTION: Over-tightening the terminal nuts can cause damage to the terminal, under-tightening can cause a loose connection and excessive heat during operation, make sure to use the prescribed torque.
3. Install the fuse holder or breaker in the positive battery cable (or negative, if the battery must be positive-
grounded).
WARNING: Ensure the fuse is not yet installed or make sure the circuit breaker is secured in the open position for the rest of the installation procedure until instructed to do otherwise.
48 V / 200 Ah 24 V / 200 Ah
140 Adc continuous
280 Adc surge (5s)
175 Adc, min. 66 Vdc 210 Adc, min. 33 Vdc
35 ~ 50 mm², AWG 0 ~ AWG 2
168 Adc continuous
336 Adc surge (5s)
4. Connect the other end of the battery cables to the battery. Ensure the polarity of the battery terminals on the
Any-Grid match the battery polarity.
CAUTION: Reverse polarity connection to the battery may damage the unit.
Fig. 6: Battery connection
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AC Input and AC Output Connection
WARNING: Before connecting an AC source to the AC input of the Any-Grid, install an AC circuit breaker between the Any-Grid and AC input power source. This will ensure the inverter can be securely disconnected during maintenance and fully protected from over current of AC input. Make sure the breaker is open / off for the rest of the installation procedure until instructed otherwise.
WARNING: Ensure that the installation has adequate grounding and connect the protective earth (PE) terminals to this ground as instructed below. Failure to do so can cause serious injury or death once the unit is powered up or the AC source is activated via its breaker.
WARNING: Ensure the AC cables are sized according to the table below. Inadequate AC cables can cause excessive heat or fire during operation.
CAUTION: Do not connect an AC source to the “AC OUTPUT” labelled terminal of the unit as this will destroy the unit. Only connect it to the “AC INPUT” labeled terminal.
Recommended AC cable cross-section and AC circuit breaker rating:
Any-Grid model PSW-H-5KW-230/48V PSW-H-3KW-230/24V
AC input and output cable cross-section
Circuit breaker rating
Steps to connect the AC source and AC loads:
1. WARNING: Ensure the battery cable fuse is removed or breaker is secured in the open position.
WARNING: Ensure the AC source breaker is secured in the open position and there is no voltage on the conductors before continuing.
2. Remove 10 mm / 0.4 in of insulation for the six AC conductors (neutral “N”, live “L” and protective earth “PE” for the AC source and loads).
3. Insert the three AC source wires through the rectangular casing hole marked “AC INPUT”. Insert the “PE” protective conductor first into the corresponding AC input terminal and tighten that terminal screw
with a torque of 1.4 ~ 1.6 Nm (1.0 ~ 1.2 lbfft). Repeat for the neutral “N” and live “L” conductors.
40 Aac, min. 280 Vac 30 Aac, min. 280 Vac
4 ~ 10 mm², AWG 7 ~ AWG 11
Fig. 7: AC input connection
4. Insert the three AC load wires through the rectangular casing hole marked “AC OUTPUT”. Insert the “PE” protective conductor first into the corresponding AC output terminal and tighten that terminal screw
with a torque of 1.4 ~ 1.6 Nm (1.0 ~ 1.2 lbfft). Repeat for the neutral “N” and live “L” conductors.
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Fig. 8: AC Output connection
5. Make sure the six wires are securely connected.
CAUTION: Over-tightening the terminal screws can cause damage to the terminal, under-tightening can cause a loose connection and excessive heat during operation, make sure to use the prescribed torque. Ensure none of the conductor insulation is jammed between the terminal contacts. CAUTION: Ensure the polarity is correct on all wires. Failure to do so may cause a short-circuit at the AC source when several units are working in parallel operation.
PV Connection
WARNING: Before connecting the PV module array to the PV input of the Any-Grid, install an DC circuit breaker between the Any-Grid and PV modules. This will ensure the inverter can be securely disconnected during maintenance and is fully protected from over current of the PV modules. PV modules produce a dangerous voltage even with little light. Make sure the breaker is open / off for the rest of the installation procedure until instructed otherwise.
WARNING: Ensure the PV cables are sized according to the table below. Inadequate PV cables can cause excessive heat or fire during operation.
Recommended battery cable cross-section and DC circuit breaker rating:
Any-Grid model PSW-H-5KW-230/48V PSW-H-3KW-230/24V
PV cable cross-section
Circuit breaker rating
PV Module Selection: For selecting the correct PV module configuration, please consider the following points:
The total open circuit voltage (Uoc / Voc) of the PV module array may never exceed the values in the table
below. Consider the coldest possible temperatures at the location of installation together with the temperature coefficient of the PV modules used.
The total maximum power point voltage (Umpp / Vmpp) of the PV module array must be above the
minimum values in the table below. Consider the warmest PV module temperatures at the location of installation.
The total maximum power point current (Impp / Ampp) of the PV module array may not exceed the value in
the table below.
Any-Grid model PSW-H-5KW-230/48V PSW-H-3KW-230/24V
Max. PV voltage (Uoc)
Min. PV mpp voltage (Umpp)
Max. mpp current (Impp)
120 Vdc 90 Vdc
2.5 ~ 16 mm², AWG 5 ~ AWG 13 20 Adc, min. 450 Vdc
450 Vdc
22.5 Adc (up to 18 Adc actually usable)
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Steps to connect the AC source and AC loads:
1. Remove 10 mm / 0.4 in of insulation from the positive and negative PV cables.
2. Insert the two PV wires through the rectangular casing hole marked “PV input”.
3. Insert the positive PV cable into the “PV+” terminal and the negative PV cable into the “PV-“ terminal.
CAUTION: Ensure correct polarity.
Fig. 9: PV connection
4. Tighten both terminal screws with a torque of 1.4 ~ 1.6 Nm (1.0 ~ 1.2 lbfft) and make sure the two wires are securely connected.
CAUTION: Over-tightening the terminal screws can cause damage to the terminal, under-tightening can cause a loose connection and excessive heat during operation, make sure to use the prescribed torque. Ensure none of the cable insulation is jammed between the terminal contacts.
Final Assembly
After Battery, PV and AC wiring is completed, please slide the bottom cover back up on the unit, re-connect the 3 wire harnesses removed in Fig. 3, and secure it by fastening the two screws as shown below.
Fig. 10: Re-applying bottom cover
Remote Display Panel Installation
The display module can optionally be removed and installed in a remote location with an optional communication cable. Please take the following steps to implement this remote panel installation. Use a standard straight Ethernet patch cable (Cat5 or higher) with male RJ45 connectors on both sides (not included). A maximum cable length of 20 meters or 66 feet is recommended. Follow the steps below to remove the display module and install it away from the inverter unit.
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1. Remove the screw holding the bracket on the bottom of the display module (Fig. 11 ) and push down
Remove
Push
Pull
Screw in
the display unit from the case slightly while removing the metal bracket.
2. Keep pushing the display module down, taking care not to damage the connected cable (Fig. 11 ).
3. Remove the cable connected to the display module (Fig. 11 ).
4. Screw the bracket removed in Fig. 11 back in place (Fig. 11 ).
Fig. 11: Remote display removal
5. Drill the three mounting holes in the marked distances of 70 mm, 2.75 into each other (Fig. 12, left). Use M3, size no. 4 diameter screws. The screw heads must be between 5 ~ 7 mm, 0.2 ~ 0.3 in. Screw the bottom two screws into the wall where the display module is to be mounted and let the screw heads protrude 2 mm,
0.08 in. from the wall. Slide the display down on the protruding screw heads. Now insert and tighten the third screw at the top (Fig. 12, right).
Fig. 12: Remote display mounting hole locations
6. Install one end of the Ethernet patch cable (not included) into socket (Fig. 2) on the display module (right side). Install the other end of the Ethernet patch cable into socket (Fig. 2) on the Any-Grid unit.
7. If using Lithium batteries designed for battery management system (BMS) communication such as Pylontech batteries, please visit www.phocos.com for a current list of batteries supported with BMS
communication. Connect the battery BMS cable to socket (Fig. 2).
CAUTION: Ensure the battery and BMS is compatible with the Any-Grid and that the pin location is correct before connection. Damage to any communication port or the battery due to incorrect connection is not covered by warranty.
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Pin (see Fig. 2)
1 2 3 4 5 6 7 8
Function
RS-232 RX RS-232 TX RS-485 B +12 Vdc RS-485 A CAN H CAN L GND
Installing Multiple Units in Parallel or 3-Phase Configuration
Introduction
This entire chapter is only relevant if using more than one Any-Grid unit. Multiple Any-Grid units of the same model number can be used either in parallel on a single phase, or in a 3-phase configuration with a common neutral. All units must be connected to the same battery bank. This chapter is an addition to all other sections above in the chapter “Installation”, please adhere to all guidelines and safety instructions accordingly.
Parallel operation on a single phase is possible with up to 9 units. Alternatively, 3-phase configuration is possible, whereby at least one unit must be installed on each of the 3 phases
and a maximum of 7 units on a phase. The total number of units may not exceed 9 in any case.
Mounting the Units
When installing multiple units, please keep a minimum distance between the units as shown in Fig. 13.
Fig. 13: Remote display mounting hole locations
Connections
Use the cable cross-sections, tightening torque and connectors as described for a single unit. Battery Connection: Make sure to use a separate DC fuse or circuit breaker for each unit. Instead of connecting each
unit to the battery, connect each positive battery cable to a bus bar, and each negative battery cable to a second bus bar. These bus bars are then connected to the battery terminals. The cross-section of the bus bars, and the cables from the bus bars to the battery terminals should equal the recommended battery cable cross-section per unit, times the number of units connected to it.
The minimum recommended battery capacity for lead-based batteries is 200 Ah per connected Any-Grid. For example, in a system with 3 units, the battery bank should have a capacity of at least 600 Ah.
AC Connections: Regarding AC input and output, please also follow the same principle. Use the wiring cross-section and circuit breaker as defined for each individual unit, then attach those wires to bus bars. The bus bars from the AC input are then connected to the AC source, the bus bars from the AC output are connected to the distribution panel and loads.
PV Connections: Use the PV connection as described for individual units. Each unit must be connected to its own PV array and must not have any electrical contact to any other units’ PV arrays.
CAUTION: Please install at least a breaker at the battery terminals and AC input of every individual Any-Grid unit. This will ensure each unit can be securely disconnected during maintenance and fully protected from over-current of battery or AC input. Use the breaker ratings as described in the chapters “Battery Connection” and “AC Input and AC Output Connection”.
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CAUTION: All inverters must share the same battery bank. Otherwise, the inverters will go into fault mode. WARNING: Ensure all circuit breakers are open / disabled before wiring the units so that there is no voltage on
the battery, AC and PV wires.
General rules for the communications connections (see Fig. 2 Parallel Communication Port and Current Sharing Port):
1. Every unit must have both parallel communication ports occupied. These ensure phase synchronization and synchronization of parameters between the units.
2. Current sharing ports must only be occupied for those units where there is more than one unit on that particular phase. If there is only one unit on a phase, then current sharing cables must not be used. These current sharing cables ensure that all units on one phase operate at the same AC power output level.
3. Every parallel communication or current sharing cable used, must either be connected directly between two neighboring units, or with a maximum of one unit between them.
4. Connecting parallel communication cables, assuming units are numbered from 1 to ≤ 9 from left to right:
a) Connect the left black parallel communication port of unit 1 to the right port on unit 2. b) Connect the right port of unit 1 to the left port of unit 3. c) Connect the left port of unit 2 to the to the right port of unit 4. d) Continue connecting the right port of each odd-numbered unit to the left port of the next odd-
numbered unit. Continue connecting the left port of each even-numbered to the right port of the next even-numbered unit, until there are only two unoccupied black ports.
e) Connect the unoccupied black port of the last unit to the unoccupied black port of the second-to-
last unit.
5. Connecting current sharing cables just like step 4, assuming units are numbered from 1 to ≤ 9 from left to right on a particular phase (the must be no connection of current sharing cables between any two phases’ units!):
a) Connect the left green current sharing port of unit 1 to the right port on unit 2. b) Connect the right port of unit 1 to the left port of unit 3. c) Connect the left port of unit 2 to the to the right port of unit 4. d) Continue connecting the right port of each odd-numbered unit to the left port of the next odd-
numbered unit. Continue connecting the left port of each even-numbered to the right port of the next even-numbered unit, until there are only two unoccupied green ports on the particular phase.
e) Connect the unoccupied green port of the last unit to the unoccupied green port of the second-to-
last unit.
f) Repeat steps 5a to 5e for further phases with more than one unit.
The following section will show a few examples of how the parallel communication and current sharing cables are mounted. For better visibility download this manual in color at www.phocos.com.
Example: 5 Units on Single Phase
Note: this example excludes PV wiring, circuit breakers and bus bars for better visibility.
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Fig. 14: Power connections of 5 units on a single phase
Fig. 15: Communication connections of 5 units on a single phase
Example: 7 Units on Phase 1, 1 Unit on Phase 2, 1 Unit on Phase 3
Note: this example excludes PV wiring, circuit breakers and bus bars for better visibility.
Fig. 16: Power connections of 7 units on P1, 1 unit on P2, 1 unit on P3
Fig. 17: Communication connections of 5 units on a single phase
Notice that because there is only one unit on phase 2 (P2) and phase 3 (P3), there are no green current sharing cables connected to these two units.
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Commissioning Parallel in Single Phase
CAUTION: Before continuing, ensure the wiring is correct according to the previous chapter, particularly that all units are connected to the same neutral wire. Ensure that all AC input breakers and AC output breakers are open on each individual Any-Grid unit and that each unit is turned off with its AC output on/off switch. Ensure each unit is disconnected from PV, but connected to the battery via its battery breaker / fuse. The battery breaker must be closed / inserted to ensure each unit can function for commissioning.
Follow the following steps once the wiring is completed.
1. Turn on one unit with its AC output on/off switch
2. In the Settings Menu (see chapter “Device Operation Settings”) navigate to settings menu 28.
3. Turn the AC output on/off switch off to deactivate the AC output. The unit will remain in Stand-By mode for under a minute and the display will stay on for this time.
4. Set the menu number 28 setting from the default value “Single” (SIG) to “Parallel” (PAL). This will not be possible if the unit is not turned off as described in the previous step.
5. Once the setting is confirmed, wait for the unit to shut down automatically, the display will then turn off completely.
6. Repeat steps 1 to 5 with each further unit connected in parallel.
7. Now turn on each unit. One unit will automatically and randomly be defined as the master unit and will show the master screen, all other units will show the slave screen on their display:
Screen of Master unit Screen of Slave unit(s)
8. Switch on the AC input breaker of each unit in quick succession, if an AC source is installed. If this takes too long, then some units may show fault 82 on their screen, but they will restart automatically and upon detecting a valid AC input, will function normally.
9. It’s better to have all inverters connect to utility at the same time. If not, it will display fault 82 in following­order inverters. However, these inverters will automatically restart. If detecting AC connection, they will work normally.
Screen of Master unit
Screen of Slave unit(s)
10. If there are no further faults displayed, the parallel system installation is complete. The breakers on the AC output of each unit can be switched on and then loads may be connected.
3-Phase, One or more Units per Phase
CAUTION: Before continuing, ensure the wiring is correct according to the previous chapter, particularly that all units are connected to the same neutral wire. Ensure that all AC input breakers and AC output breakers are open on each individual Any-Grid unit and that each unit is turned off with its AC output on/off switch. Ensure each unit is disconnected from PV, but connected to the battery via its battery breaker / fuse. The battery breaker must be closed / inserted to ensure each unit can function for commissioning.
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Follow the following steps once the wiring is completed.
1. Turn on one unit on phase 1 with its AC output on/off switch
2. In the Settings Menu (see chapter “Device Operation Settings”) navigate to settings menu 28.
3. Turn the AC output on/off switch off to deactivate the AC output. The unit will remain in Stand-By mode for under a minute and the display will stay on for this time.
4. Set the menu number 28 setting from the default value “Single” (SIG) to “Phase L1” (3P1). This will not be possible if the unit is not turned off as described in the previous step.
5. Once the setting is confirmed, wait for the unit to shut down automatically, the display will then turn off completely.
6. Repeat steps 1 to 5 with each further unit connected on the same phase 1. Then repeat steps 1 to 5 for each unit in phase 2 and, instead of choosing “Phase L1” in step 4, choose “Phase L2” (3P2). Then repeat steps 1 to 5 for each unit in phase 3 and, instead of choosing “Phase L1” in step 4, choose “Phase L3” (3P3).
7. Now turn on each unit. The units will show the following in their respective screens:
Screen of Units on Phase L1 Screen of Units on Phase L2 Screen of Units on Phase L3
8. Switch on the AC input breaker of each unit in quick succession, if an AC source is installed. If this takes too long, then some units may show fault 82 on their screen, but they will restart automatically and upon detecting a valid AC input, will function normally.
9. If a valid AC input source is detected and the three phases match with the with unit settings in settings menu number 28, they will work normally. Otherwise, the symbol will flash and Grid Mode will not
function. In this case, check that the order or the three phases is correct. If necessary, turn off all units and then switch the setting in settings menu number 28 for all Phase L2 units to Phase L3 and vice-versa by following steps 1 to 5. Then continue with step 7. The displays will now show the following:
Screen of Units on Phase L1
10. If there are no further faults displayed, the 3-phase system installation is complete. The breakers on the AC output of each unit can be switched on and then loads may be connected.
Screen of Units on Phase L2
Screen of Units on Phase L3
6.0 BLE Communication
This unit is equipped with wireless BLE functionality. Download the “PhocosLink” App from the Google Play™ store or Apple’s App Store® with an Android™ or iOS device, respectively. Once the App is installed, use it to connect to the Any-Grid unit with the BLE pairing password “123456”. The typical maximum communication distance is approximately 6 ~ 7 meters.
Google Play™ Apple App Store®
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7.0 Relay Contact
There is one potential-free relay contact (3A / 250 Vac) available on the display module (Fig. 2 ). It may be used to signal an external device when battery voltage reaches a low level, such as a gasoline or diesel generator. The relay may be wired with normally closed (NC) or normally open (NO) logic. The table below indicates the relay states between the common (C) and NO, as well as between C and NC contacts.
Relay terminals:
Any-Grid Status Condition
NC & C NO & C
Powered Off or Battery-free mode
Powered On
Unit is off and AC output is not powered. Closed Open
Output is powered from Battery power or Solar power.
8.0 Operation
Inverter Power ON/OFF
Settings Menu 01 set as “Utility / AC input first” (USB) or “Solar / PV first” (SUB)
Settings Menu 01 is set as SBU
Battery voltage < Low DC warning voltage (2 Vdc for the 48 V model / 1 Vdc for the 24 V model above the value in settings menu 29)
Battery voltage > Settings menu 13 or battery charging reaches Floating phase
Battery voltage < Settings menu 12 Open Closed Battery voltage > Settings menu 13
or battery charging reaches Floating phase
Open Closed
Closed Open
Closed Open
Fig. 18: Display module ON/OFF load button location
Ensure the “ON/OFF” switch located on the display module (Fig. 18) is in the “OFF” position after the initial installation (the button must not be depressed).
Now activate the circuit breakers or insert the fuses to energize the various inputs and outputs in the following order (skip any that are not connected):
1. Battery
2. AC input
3. PV input
4. AC output
Next, press the “ON/OFF” switch to turn on the AC output and thus connected AC loads and the entire unit.
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If the “ON/OFF” switch is in the “OFF” position, then the unit will be completely off when there is insufficient sunlight. If PV modules are connected and there is sufficient PV voltage, the unit and display will wake up automatically to charge the batteries during the day. Once the PV voltage drops below the threshold, the unit will again turn completely off to save energy during the night. The AC output and thus the AC loads will remain off as long as the “ON/OFF” switch is in the “OFF” position.
Display and Control Module
The display and control module, shown in Fig. 19, includes six LED indicators, six function buttons, an ON/OFF button and a LC-display, indicating the operating status and allowing the programming of settings parameters.
LC-Display
Status
indicators
Function
buttons
Fig. 19: Display module buttons and indicators
Source
LED 2
Indicator Description
LED Indicator Color Solid On / Flashing Description
Source LED 1 Green Solid On AC output powered by AC input Source LED 2 Green Solid On AC output powered by PV
Source LED 1
Source LED 3
Inverter ON/OFF button
Source LED 3 Green Solid On AC output powered by battery
Solid On AC output powered by AC input (Grid mode)
Green
Status indicators
Green
Red
Flashing AC output powered by integrated inverter (Off-
Grid mode) Solid On Battery is fully charged Flashing Battery is charging Solid On Fault mode Flashing Warning mode
Function Buttons
Function Button Description
Escape / close Exit settings without confirming USB function setting Select USB OTG functions
Timer setting for AC output source priority Setup timer for prioritizing AC output source
Timer setting for the battery charger source priority
Setup timer for prioritizing battery charger source
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Up To last selection
Down To next selection
Enter To confirm/enter the selection in setting mode
Display Symbols
Fig. 20: LC-Display symbols
Symbol Description
Input Information
Settings menu and Fault Information
Output Information
Indicates AC input Indicates PV input
Indicates input voltage, input frequency, PV voltage, charging current, charging power, battery voltage.
Indicates the setting menus
Indicates warning and fault codes.
Warning: flashing with warning code.
Fault: shown with fault code.
Indicates output voltage, output frequency, load in % of nominal power,
Battery Information
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load in VA, load in Watt and discharging current.
Indicates battery level in 0 ~ 24%, 25 ~ 49%, 50 ~ 74% and 75 ~ 100% (left to right) increments.
While the battery is charging, the battery indicator shows the following:
Status
Battery voltage (48 V model /
LCD Display
24 V model)
< 48 V / < 24 V 4 bars flash in turns
All battery
48 ~ 50 V / 24 ~ 25 V
charging modes except
50 ~ 52 V / 25 ~ 26 V
Floating phase
> 52 V / > 26 V
Floating phase. Batteries are fully charged.
Bottom bar constantly on and other three bars flash in turns Bottom two bars constantly on and other two bars flash in turns
Bottom three bars constantly on and top bar flashes
4 bars constantly on
While the battery is discharging, the battery indicator shows the following:
Load Percentage Battery voltage (48 V model / 24 V model) LC-Display
< 44.4 / < 22.2 V 0 ~ 24%
44.4 ~ 46.4 V / 22.2 ~ 23.2 V 25 ~ 49%
Load > 50%
46.4 ~ 48.4 V / 23.2 ~ 24.2 V 50 ~ 74% > 48.4 V / > 24.2 V 75 ~ 100% < 45.4 / 22.7 V 0 ~ 24%
45.4 ~ 47.4 V / 22.7 ~ 23.7 V 25 ~ 49%
Load < 50%
47.4 ~ 49.4 V / 23.7 ~ 24.7 V 50 ~ 74%
Load Information
Mode Operation Information
> 49.4 V / > 24.7 V 75 ~ 100%
Indicates overload
Indicates load level by 0 ~ 24%, 25 ~ 49%, 50 ~ 74% and 75 ~ 100% (left to right) increments.
Constantly on: AC source valid Blinking: AC source present but rejected
PV input valid
Load supplied by AC input
AC source charger circuit is active
PV charger circuit is active
DC to AC inverter circuit is active
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Alarm disabled
BLE is ready to connect
USB disk connected
Timer setting or time display
Device Operation Settings
General Settings
Press for 3 seconds to enter settings mode. Press or to select between settings menus. Once selected, press to confirm the selection or to exit without confirmation.
Settings menus
Menu no. Description Selectable Option and Notes
Escape
00 Exit setting mode
AC output source priority:
01
Configure the priority of which power sources supply the AC output load
Utility / AC input first (Default) “USB” for:
Utility Solar Battery
Solar / PV first “SUB” for:
Solar Utility Battery
AC input / utility will provide power to the loads as first priority. If there is excess solar power beyond what is required for battery charging, this power is used to supply power to the loads instead. The battery is not discharged (Grid mode).
Solar and battery will provide power to the loads when AC input / utility power is unavailable (Off­Grid mode).
Solar provides power to the loads as first priority. If solar power is not sufficient to power all connected loads, AC input / utility power will supply the loads simultaneously (Grid mode).
If no solar power is available (ex. at night), AC input / utility power is used exclusively. The battery is only discharged when the AC input / utility power is unavailable (Off­Grid mode).
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SBU priority “SBU” for:
Solar Battery Utility
Solar powers the loads as first priority. If solar power is not sufficient to power all connected loads, the battery will supply power to the loads at the same time. The Any-Grid is disconnected from the grid at this time (Off-Grid mode).
AC input / utility provides power to the loads (Grid mode) only when the battery voltage drops to either low-level warning voltage or the setting point in settings menu 12.
Maximum total battery charging current of AC and solar charging combined:
Max. total charging current =
02
AC input charging current + solar charging current
This setting is important to limit charging current for some battery types.
03 AC input voltage range
10A
80A (Default)
Can be set from 10 ~ 80 Adc in 10 Adc increments. This is the battery­side DC charging current.
Appliances
Accepted AC input voltage range from 90 ~ 280 Vac.
UPS (Default)
Accepted AC input voltage range from 170 ~ 280 Vac.
AGM (Default)
Flooded
User-defined
Battery charging voltages and low voltage disconnect (LVD) can be manually defined in settings menu 26, 27 and 29.
05
Battery type
Settings menus 26, 27 and 29 can only be modified if “User­defined” is selected here
Pylontech battery (only for 48 Vdc models)
For use with Pylontech Lithium batteries. Ensure the battery management system communication is connected (see chapter “Remote Display Panel Installation”). Settings menus 02, 26, 27 and 29 will be automatically set up and cannot be changed.
Further batteries may be added in the future. Please visit www.phocos.com for a current list of batteries supported with BMS communication.
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Restart disabled (Default)
Restart enabled
06
07
08
09
10
11
12
13
Automatic restart if an AC output overload occurs
Automatic restart when over­temperature occurs
Solar power feed-in into grid
A PIN code is required to change this setting. Grid feed­in / injection may not be legal at the site of installation. Contact your dealer for more details. Only activate when using the public grid as AC source, else your AC generator and the Any-Grid could be damaged.
AC output frequency
Only relevant for Off-Grid mode
AC output voltage
Only relevant for Off-Grid mode
Maximum AC source charging current (battery side)
If settings menu 02 is smaller than this value, charging will be limited by the value in settings menu 02.
Voltage set-point to switch from Off-Grid mode to Grid mode when “SBU priority” is selected in settings menu 01
Voltage set-point to switch from Grid mode to Off-Grid mode when selecting “SBU priority” in settings menu 01.
Restart disabled (Default)
Disabled (Default)
50 Hz (Default)
230 Vac (Default)
30 Adc (Default)
48 Vdc (48 Vdc model Default) 24 Vdc (24 Vdc model Default)
Battery fully charged
Restart enabled
Enabled
60 Hz
From 220 ~ 240 Vac in 10 Vac increments.
Available values: 2 Adc and 10 ~ 80 Adc in 10 Adc increments.
Available values: 44 ~ 57 Vdc in 1 Vdc increments for 48 Vdc model.
Available values: 22 ~ 28.5 Vdc in
0.5 Vdc increments for 24 Vdc model.
54 Vdc (48 Vdc model Default) 27 Vdc (24 Vdc model Default)
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Available values: “FULL” and 48 ~ 64 Vdc in 1 Vdc increments for 48 Vdc model.
Available values: “FULL” and 24 ~ 32 Vdc in 1 Vdc increments for 24 Vdc model.
The battery is considered fully charged when the float charging phase is reached.
16
Battery charger source priority
Configure the priority of which power sources are used to charge the battery. The AC source can only charge the battery if in Grid, Stand-By or Fault modes. In Off-grid mode only solar / PV power can charge the battery.
It is recommended not to choose “Only Solar” if an AC source is available because the self-consumption of the Any-Grid unit is supplied from the battery (if connected). If there are long periods without sunshine (ex. snow), the unit may shut down due to low battery voltage. Instead, select “Solar first” here and 2 Adc in settings menu 11 to compensate for the self­consumption with some safety margin.
Solar first
Solar and Utility (Default)
Only Solar
Alarm on (Default)
Solar power will charge battery as first priority.
Utility will charge battery only when solar energy is not available and the unit is in Grid mode.
Solar power and AC input power will charge battery at the same time if the unit is in Grid mode.
Solar power will be the only battery charging source regardless of the operating mode.
Alarm off
18 General alarm control
19
Automatic return to default overview display screen
20 Display backlight control
Return to default display view (Default)
Remain at last view
Backlight always on (Default)
The display will return to the default overview (input voltage / output voltage) if no button is pressed for approx. 1 minute.
The display will remain at the selected view indefinitely, until another view is selected.
Backlight off after one minute of no button presses
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Alarm on (Default)
Alarm off
22
23
25
26
Beeps while primary source is interrupted
Overload by-pass:
When enabled, the unit will quickly switch to Grid mode if an AC output overload occurs in Off-Grid mode. It will return back to Off-Grid mode once the load power has normalized.
Record fault codes to internal datalogger
Boost battery charging voltage
By-pass disabled (Default)
Record enabled (Default)
57.6 Vdc (48 Vdc model Default)
28.8 Vdc (24 Vdc model Default)
Bypass enabled
Record disabled
If “User-defined” is selected in settings menu 05, this value can be changed.
Available values: 48.0 ~ 64.0 Vdc in
0.1 Vdc increments for 48 Vdc model.
27
28
Floating battery charging voltage
AC output mode
To avoid damage, this value can only be changed if the inverter is in Stand-By mode (AC output turned off). See chapter “Installing Multiple
Units in Parallel or 3-Phase Configuration” for detailed
instructions.
55.2 Vdc (48 Vdc model Default)
27.6 Vdc (24 Vdc model Default)
Single: This unit is used alone in a single-phase application
Phase L1: This unit is one of several units and on phase 1 in a three-phase application
Available values: 24.0 ~ 32.0 Vdc in
0.1 Vdc increments for 24 Vdc model.
If “User-defined” is selected in settings menu 05, this value can be changed.
Available values: 48.0 ~ 64.0 Vdc in
0.1 Vdc increments for 48 Vdc model.
Available values: 24.0 ~ 32.0 Vdc in
0.1 Vdc increments for 24 Vdc model.
Parallel: This unit is one of several units in a single-phase application
Phase L2: This unit is one of several units and on phase 2 in a three­phase application
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29
Low voltage disconnect
The AC output is turned off when the battery reaches this voltage level to protect the battery from deep discharge. The low DC / battery warning voltage is 2 Vdc for the 48 V model / 1 Vdc for the 24 V model above this setting.
Phase L3: This unit is one of several units and on phase 3 in a three-phase application
44.0 Vdc (48 Vdc model Default)
22.0 Vdc (24 Vdc model Default)
If “User-defined” is selected in settings menu 05, this value can be changed.
Available values: 37.5 ~ 54.0 Vdc in
0.1 Vdc increments for 48 Vdc model.
Available values: 18.8 ~ 27.0 Vdc in
0.1 Vdc increments for 24 Vdc model.
This voltage is fixed and independent of the load power level.
Boost battery charging duration
32
The duration for which the boost voltage from settings menu 26 is held before the Floating phase is reached.
Battery equalization
Battery equalization helps prevent sulfation of lead-acid batteries and is beneficial for bringing all cells to the same
33
voltage. Consult your battery manual to make sure the battery can withstand the higher voltages required for this purpose. This is typically the case for flooded lead-acid batteries.
34 Battery equalization voltage
Battery equalization duration
The duration for which the
35
equalization voltage from settings menu 34 is held before the Floating phase is reached.
Automatic
120 min (Default)
If “User-defined” is selected in settings menu 05, this value can be changed. Available values: “Automatic” and 5 ~ 900 minutes in 5 min. increments.
If “Automatic” is set, the duration of bulk phase (see chapter “SpecificationsBattery Charging”) is multiplied by 10, with a minimum of 10 minutes and maximum of 8 hours.
Enabled
Disabled (Default)
If “User-defined” or “Flooded” is selected in settings menu 05, this value can be changed.
59.2 Vdc (48 Vdc model Default)
29.6 Vdc (24 Vdc model Default)
Available values: 48.0 ~ 64.0 Vdc in
0.1 Vdc increments for 48 Vdc model.
Available values: 24.0 ~ 32.0 Vdc in
0.1 Vdc increments for 24 Vdc
120 min. (Default)
model. Available values: 5 ~ 900 minutes in
5 min. increments.
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Battery equalization timeout
If the equalization voltage from settings menu 34 cannot
36
be reached within the duration from settings menu 35, once this timeout is reached, equalization is ended and the charger returns to Floating phase.
37 Equalization interval
180 min. (Default)
30 days (Default)
Enabled
Available values: 5 ~ 900 minutes in 5 min. increments.
Available values: 0 ~ 90 days in 1­day increments.
Disabled (Default)
39
40
41
Equalization phase: forced start
Reset PV and Load energy datalogger storage
Maximum discharging current This setting is important to
limit discharging current for some battery types.
If the battery equalization function is enabled in settings menu 33, this function can be enabled. If “Enabled” is selected in this menu, battery equalization is immediately force-started and the display main view will show (EQ). If “Disabled” is selected, it will cancel the forced equalization function until the next scheduled equalization interval as defined in settings menu 37. will no longer be shown in LCD main page.
Not reset (Default)
Disabled (Default)
Reset
120 A
Depending on the battery type used, its maximum discharge current may be lower than what the Any-Grid unit requires to deliver its full power to AC loads. If set to “Disabled” the unit will draw as much current from the battery as necessary to supply the loads. If overloaded by too much load power, settings menu 23 determines if the unit may switch to the AC input by-pass to deliver more power or protect itself by turning off permanently (until manual restart) or temporarily (depends on settings menu 06).
If this setting is not “Disabled” then the unit will allow a maximum of the set discharge current. If this limit is surpassed, the unit will switch to the AC input by-pass temporarily to provide more power to the loads. If no AC source is available, then the unit will shut down for 5 minutes.
Available values: Disabled and 30 ~ 120 Adc in 10 Adc increments for 48 Vdc model.
Available values: Disabled and 30 ~ 150 Adc in 10 Adc increments for 24 Vdc model.
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93 Erase all datalogger contents
No reset (Default)
Reset
94 Datalogger storage period
95 Time setting: minute
96 Time setting: hour
10 days (Default)
The Any-Grid unit can store measurement data with the following frequency:
3 days: 20 entries per hour 5 days: 12 entries per hour 10 days: 6 entries per hour 20 days: 3 entries per hour 30 days: 2 entries per hour 60 days: 1 entry per hour
Once the memory is full, entries are over-written.
Available values: 3, 5, 10, 20, 30 and 60 days.
Irrespective of this setting the unit stores the last 100 error / warning event codes.
Allows setting the current time in minutes.
Available values: 00 ~ 59 minutes.
Allows setting the current time in hours (24h notation).
Available values: 00 ~ 23 hours.
Allows setting the current day of the month.
97 Date setting: day of month
98 Date setting: month
99 Date setting: year
Available values: day 01 ~ 31.
Allows setting the current month. Available values: month 01 ~ 12.
Allows setting the current year (last two digits: ex. 2019 = 19).
Available values: year 17 ~ 99.
USB and Timer Settings
There are three function keys on the display module to implement functions such as USB OTG, timer settings for the output source priority and timer settings for the battery charger source priority.
USB Functionality
Insert a USB OTG storage device (disk) or a USB disk with a USB OTG microUSB adaptor (Micro-B male to USB Type A
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female, sold separately) into the USB port (see Fig. 2). Press for 3 seconds to enter USB function mode. These functions including the unit firmware upgrade, data log export and internal parameters re-write from the USB disk.
Note: If no button is pressed within 1 minute of starting this procedure, the screen it will automatically return to the default main view.
Follow these steps to select the various USB functions:
1. Press for 3 seconds to enter USB function mode. The three available functions are shown on the display (UPGRADE, SETTINGS, LOGGER):
2. Press either , or to enter one of the three selectable settings programs (detailed description in step 3).
3. Please select the desired function by following the procedure as shown in the table below:
Function Description Screen View
Upgrade the Any-Grid firmware if necessary with a file from the USB disk.
Upgrade firmware
Over-write all parameter settings with a settings file stored on the USB disk. Settings files may be available from your Phocos dealer.
Re-write internal parameters
1. By pressing the unit prepares to export the internal data log to a connected USB disk. Once the function is ready, the
screen will display . Press the button to confirm the selection.
Export data log
2. Press to select “YES” or to return to the main screen without any changed.
3. If “YES” was selected, Source LED 1 (see Fig. 19) will flash once every second during the process.
4. Once the data log copy to the USB disk is complete, the screen will show: and all LEDs will be lit.
5. Now press to return to main screen.
Possible error messages for USB functions:
Error Code Description
No USB disk is detected
USB disk is write-protected
File read from the USB disk has an incorrect format
If any error occurs, the error code will be displayed for three seconds. After three seconds, the screen returns to the default main view.
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Timer Override Setting for AC Output Source Priority
This timer setting is to set up the daily AC output source priority. Note: If no button is pressed within 1 minute of starting this procedure, the screen it will automatically return to the
default main view. To define a daily time period in which a specific AC output source priority is to be temporarily activated, follow the
steps below:
1. Press and hold for 3 seconds to enter the timer setting for the AC output source priority. The three available priority orders are shown on the display (see chapter “Device Operation Settings” Settings menu 01” for an explanation):
2. From top to bottom the priorities shown in the screen represent:
a. Utility / AC input first (“USB” for Utility Solar Battery) b. Solar / PV first (“SUB” for Solar Utility Battery) c. SBU priority (“SBU” for Solar Battery Utility)
3. Press either , or to enter one of the three selectable priorities:
a. = USB
b. = SUB
c. = SBU
4. The selected priority order (USB, SUB or SBU) is shown at the top of the screen. The middle shows the starting time and the bottom shows the stopping time in full hours (24h notation). As an example for the USB priority:
5. Press to select the starting time (middle of screen), it will flash. Now press or to change the starting time in 1-hour steps. Then, press to confirm the starting time, it will stop flashing.
6. Press to select the ending time (bottom of screen), it will flash. Now press or to change the ending time in 1-hour steps. Then, press to confirm the ending time, it will stop flashing.
7. Now press to return to main screen.
Timer Override Setting for Battery Charger Source Priority
This timer setting is to set up the daily battery charger source priority. Note: If no button is pressed within 1 minute of starting this procedure, the screen it will automatically return to the
default main view. To define a daily time period in which a specific battery charging source priority is to be temporarily activated, follow
the steps below:
1. Press and hold for 3 seconds to enter the timer setting for the battery charger source priority. The three available priority orders are shown on the display (see chapter “Device Operation Settings” Settings menu 16” for an explanation):
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2. From top to bottom the priorities shown in the screen represent:
a. Solar first (“CSO” for Charger Solar) b. Solar and Utility (“SNU” for Solar and Utility) c. Only Solar (“OSO”)
3. Press either , or to enter one of the three selectable priorities:
a. = CSO
b. = SNU
c. = OSO
4. The selected priority order (CSO, SNU or OSO) is shown at the top of the screen. The middle shows the starting time and the bottom shows the stopping time in full hours (24h notation). As an example for the CSO priority:
5. Press to select the starting time (middle of screen), it will flash. Now press or to change the starting time in 1-hour steps. Then, press to confirm the starting time, it will stop flashing.
6. Press to select the ending time (bottom of screen), it will flash. Now press or to change the ending time in 1-hour steps. Then, press to confirm the ending time, it will stop flashing.
7. Now press to return to main screen.
Screen Views of Current Values
The screen views can be scrolled by pressing or to show current values in the following order:
Measurement Values Screen View Example
If there is no grid feed-in: Input voltage = 230 Vac, Output voltage = 230 Vac
AC input voltage / AC output voltage (Default Display Screen)
If there is grid feed-in: Feed-in power = 800 W, Output voltage = 230 Vac
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AC input frequency
PV voltage
PV current
Input frequency = 50 Hz, Output voltage = 230 Vac
PV voltage = 260 Vdc
PV current = 2.5 Adc
PV power
PV power = 650 W
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Charging current
AC and PV charging current (battery side) = 50 Adc
PV charging current = 25 Adc
AC charging current = 25 Adc
Charging power
AC and PV charging power = 2.5 kW
PV charging power = 1.5 kW
AC charging power = 1.5 kW
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Battery voltage and AC output voltage
AC output frequency
AC output percentage of nominal inverter power
Battery voltage = 50 Vdc, output voltage = 230 Vac
Output frequency = 50 Hz
Load percent = 80%
AC output in VA (apparent power)
When load power is lower than 1 kVA, apparent power is shown in VA (ex. 900 VA)
When load power is higher than 1 kVA, apparent power is shown in kVA (ex. 4.00 kVA)
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When load power is lower than 1 kW, active power is shown in W (ex. 900 W)
Load in Watt (active power)
Battery voltage / DC discharging current
When load power is lower than 1 kW, active power is shown in kW (ex. 4.00 kW)
Battery voltage = 50 Vdc, discharging current = 25 Adc
Battery voltage = 50 Vdc, inverter temperature = 25 °C
Battery voltage / inverter internal temperature and solar charge controller internal temperature
(Inverter temperature and solar charge controller temperature is displayed in turns)
Battery voltage = 50 Vdc, solar charge controller temperature = 25 °C
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PV energy generated today, and AC output energy consumed today
PV energy generated this month, and AC output energy consumed this month
PV energy = 2.38 kWh, AC output energy = 2.38 kWh
PV energy = 23.8 kWh, AC output energy = 23.8 kWh
PV energy = 2.38 MWh, AC output energy = 2.38 MWh
PV energy generated this year, and AC output energy consumed this year
PV energy generated in total, and AC output energy consumed in total
Current date
PV energy = 23.8 MWh, AC output energy = 23.8 MWh
October 28, 2019.
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Current time (24h notation)
Main microcontroller version (V1)
BLE controller version (V3)
16:30 hrs.
Version 06.00
Version 00.21
Operating Mode Description
Operating mode Behaviors
Stand-By mode The AC output is not turned
on, but the unit can charge the battery without AC output (if the inverter ON/OFF switch is set to the OFF position).
No AC output voltage is supplied by the unit, but it still can charge batteries
LCD display
Battery is charged by an AC source
Battery is charged by solar power
Battery is charged by AC source and solar power
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No charging
Battery is charged by solar power and excess power is fed into the grid
No battery connected, solar power is fed directly into the grid
Fault mode Errors are currently active
(see chapter “ Fault Reference Codes for
details)
Solar power and AC source can charge batteries
Battery is charged by AC source and solar power
Battery is charged by an AC source
Battery is charged by solar power
No charging
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Battery is charged and AC loads are powered by AC source and solar power
Battery is charged and AC loads are powered by an AC source
Battery is charged and AC loads are powered by the grid and excess power is fed into the grid
Grid mode
AC output power is fully sourced from the AC input (by-pass), battery charging is available
No battery connected, solar power and AC source provide power to AC loads
No battery connected, AC source provides power to AC loads
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Solar power and the AC source provide power to the AC output
Battery-free mode No battery is connected to
the Any-Grid
AC output power is fully sourced from the AC input (by-pass) and solar power
AC source provides power to the AC output
Battery and solar provide power to the AC output
Solar provides power to the AC output and charges battery at the same time, no AC source available
Off-Grid mode
AC output power from battery (if connected) and solar power
Power to AC output from battery only
No battery connected and no AC source, power to AC output from solar only
9.0 Fault Reference Codes
Fault Code Fault Event Screen View
01 Fan is locked while inverter is off
02 Over-temperature
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03 Battery voltage is too high
04 Battery voltage is too low
05 AC output is short circuited
06 AC output voltage is too high
07 AC output overload timeout
08 Internal DC bus voltage is too high
09 Internal DC bus soft start failed
10 Solar charge controller over-current
11 Solar charge controller over-voltage
12 DC-DC converter over-current
13 Battery discharge over-current
51 Over-current
52 Internal DC bus voltage is too low
53 Inverter soft-start failed
55 DC voltage component in AC output too high
57 Current sensor failed
58 Output voltage too low
60 Power feedback protection
71 Firmware version inconsistent
72 Current sharing fault
80 CAN communication fault
81 Host / Master loss
82 Synchronization loss
83 Battery voltage detected differs between units
84 AC input voltage and frequency detected differs between units
85 AC output current unbalanced
86 AC output mode setting is differs between units
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10.0 Warning Codes
Warning Code Warning Event Audible Alarm Screen view
01 Fan is locked while inverter is
on
02 Over-temperature None
03 Battery is over-charged Beeps once every second
04 Low battery voltage Beeps once every second
07 AC output overload Beeps twice every second
Beeps three times every second
10 AC output power de-rating Beeps twice every 3
seconds
32 Communication interrupted None
Eq Battery equalization None
bP Battery is not connected None
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11.0 Troubleshooting
Problem LCD / LED / Buzzer Explanation / Possible cause What to do
Unit shuts down automatically during start-up process.
No response after power on.
AC source exists but the unit works in battery mode.
LCD / LEDs and buzzer will be active for 3 seconds and then turn off.
No indication.
Input voltage is displayed as 0 on the LCD and green LED is flashing.
Green LED is flashing.
The battery voltage is too low (< 45.84 V / < 22.92 V for the 48 V / 24 V model)
1. The battery voltage is far too low (< 33.6 V / < 16.8 V for the 48 V / 24 V model)
2. Battery polarity is connected in reverse
Input circuit breaker is tripped
Insufficient quality of AC power (Grid or Generator)
1. Re-charge battery
2. Replace battery
1. Check if batteries and the wiring are connected correctly, check battery polarity.
2. Re-charge battery.
3. Replace battery.
Check if AC circuit breaker is tripped and AC wiring is connected correctly.
1. Check if AC wires are too thin and/or too long.
2. Check if generator (if applied) is working correctly or if input voltage range setting is correct (try switching from UPS mode Appliances mode), see chapter “Device Operation Settings” Settings menu 03” for details.
Green LED is flashing.
When the unit is turned on, internal relay is switched on and off repeatedly.
LCD display and LEDs are flashing
“Solar / PV First” is set as the priority of the AC output source.
Battery is disconnected.
Change output source priority to “AC input / utility first”, see chapter “Device Operation
Settings” “Settings menu 01” for details.
Check if battery wires are well connected.
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Fault code 07
Overload error. The inverter is overloaded >= 110% for more than the allowed duration.
Reduce the connected load by switching off some equipment.
Buzzer beeps continuously and red LED is on.
Check if wiring is connected well and remove abnormal loads.
Fault code 05
Output short circuited.
Temperature of internal converter component is over 120°C.
Check whether the air flow of the unit is blocked or whether the
Fault code 02
Internal temperature of inverter component is over
ambient temperature is too high.
100°C. Battery is over-charged. Return to repair center.
Fault code 03
The battery voltage is too high.
Check if specifications and quantity of batteries meet requirements.
Fault code 01 Fan fault Replace the fan(s)
Fault code 06/58
Fault code 08/09/53/57
Output abnormal (AC output voltage below 190Vac or higher than 260Vac)
Internal components failed. Return to repair center.
1. Reduce the connected load.
2. Return to repair center
Fault code 51 Over current or surge.
Restart the unit, if the error occurs again, please return to repair center.
Fault code 52
Internal DC bus voltage too low.
Fault code 55 Output voltage is unbalanced.
Fault code 56
Fault code 13
Fault code 60
Battery is not connected correctly, or internal fuse has blown.
Battery discharge over-current detected.
Current feedback into the inverter is detected.
If the battery is connected correctly, please return to repair center.
Increase the battery discharge current limit in settings menu number 41.
1. Restart the unit.
2. Check if L/N cables are not inversely connected in all units.
3. For a parallel system in single phase, make sure the green current sharing are connected between all.
4. For 3-phase systems, make sure the green current sharing cables are connected between all units on the same phase, and not connected to any units on the other phases.
5. If the problem remains, please contact your repair center.
Fault code 61
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Battery management system communication loss.
This fault is only available when the battery type in settings
Fault code 69
Fault code 70
Battery charging temporarily disabled by battery management system.
Battery discharging temporarily disabled by battery management system.
menu 05 is set to anything other than “AGM”, “Flooded” or “User­defined”. Unless you are using a BMS connection for a compatible lithium battery, make sure to use “AGM”, “Flooded” or “User­defined” in settings menu 05.
After battery communication cable is connected and a communication signal is not detected for 3 minutes, buzzer will beep. After 10 minutes, inverter will stop charging and discharging the battery.
Battery is not allowed to charge as the battery management system (BMS) in the connected battery has blocked charging due a BMS or battery cell error. The Any-Grid will stop charging the battery.
Battery is not allowed to discharge as the battery management system (BMS) in the connected battery has blocked discharging due a BMS or battery cell error. The Any-Grid will stop discharging the battery.
Fault code 71
Fault code 72
The firmware version of each inverter is not the same.
The output current of each inverter is different.
Fault code 80 CAN communication data loss
Fault code 81 Host data loss
Fault code 82 Synchronization data loss
1. Check the version of each inverter firmware via the screen and make sure the versions are same. If not, contact your instraller to provide a firmware update.
2. After updating, if the problem still remains, please contact your repair center.
1. Check if the green current sharing cables are correctly connected and restart the unit.
2. If the problem remains, please contact your repair center.
1. Check if the grey communication cables are correctly connected between all units and restart the units.
2. If the problem remains, please contact your repair center.
1. Make sure all inverters share
Fault code 83
The detected battery voltage differs between units.
same battery bank.
2. Remove all loads and disconnect AC input and PV
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Fault code 84
The detected AC input voltage and frequency differ between units.
input. Then, check the battery voltage of all units. If the values from all inverters are close, please check if all battery cables are the same length and same material and cross-section. Verify the seat of each battery connaction to the respective units.
3. If the problem still remains, please contact your repair center.
1. Check the AC input wiring connection and restart the unit.
2. Make sure the AC source starts up with the same voltage and frequency on each phase. If there are breakers installed between AC inout and Any-Grid units, please be sure all breakers can be turned on the AC input at same time.
Fault code 85 AC output current unbalanced
Fault code 86
AC output mode setting is different between units.
3. If the problem still remains, please contact your repair center.
1. Restart the inverter.
2. Remove excessive loads and re-check load information from LCD of units. If the values are different between units on the same phase, please check if AC input and output cables are the same length, cross-section and material.
3. If the problem remains, please contact your repair center.
1. Switch off the units and check settings menu number 28.
2. For parallel systems on a single phase, make sure no unit has 3P1, 3P2 or 3P3 set in settings menu number 28. For 3-phase systems, make sure no unit has “PAL” set in settings menu number 28.
3. If the problem remains, please contact your repair center.
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12.0 Specifications
Grid Mode
Model PSW-H-5KW-230/48V PSW-H-3KW-230/24V
AC Input Voltage Waveform Pure Sine Wave (utility or generator)
Nominal AC Input Voltage 230 Vac
Maximum AC Input Current 40 Aac 30 Aac
AC Input Overvoltage Category OVC III
170 Vac ± 7 Vac (UPS mode)
Low Loss AC Input Voltage
90 Vac ± 7 Vac (Appliances mode) See chapter “Device Operation Settings” Settings menu 03” for details.
Low Loss Return AC Input Voltage
High Loss AC Input Voltage 280 Vac ± 7 Vac
High Loss Return AC Input Voltage
Maximum AC Input Voltage 300 Vac
Nominal AC Input Frequency 50 Hz / 60 Hz
Low Loss Frequency 40 Hz ± 1 Hz
Low Loss Return AC Input Frequency
High Loss AC Input Frequency 65 Hz ± 1 Hz
High Loss Return AC Input Frequency
Grid mode: Circuit Breaker
Output Short Circuit Protection
Transfer Time between Grid mode and Off-Grid mode and vice versa
(40 Aac, resettable) Off-Grid mode: Electronic Protection
10 ms typical (UPS mode) 20 ms typical (Appliances mode)
See chapter “Device Operation Settings” Settings menu 03” for details.
180 Vac ± 7 Vac (UPS mode)
100 Vac ± 7 Vac (Appliances mode)
270 Vac ± 7 Vac
42 Hz ± 1 Hz
63 Hz ± 1 Hz
Grid mode: Circuit Breaker (30 Aac, resettable) Off-Grid mode: Electronic Protection
AC Output Power De-Rating In Grid mode, the maximum AC
output power is dependent on the AC input voltage.
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Maximum AC output power formula when in Grid mode:
40 Aac x AC input voltage = Max. AC output power
Example: 40 Aac x 230 Vac = 9,200 W
Maximum AC output power formula when in Grid mode:
30 Aac x AC input voltage = Max. AC output power
Example: 30 Aac x 230 Vac = 6,900 W
Off-Grid Mode
Battery voltage for
AC Output Power
Nominal Power
-
Model PSW-H-5KW-230/48V
Nominal AC Output Power 5000 VA / 5000 W
PSW-H-3KW-230/24V
3000 VA / 3000 W
AC Output Voltage Waveform Pure Sine Wave
AC Output Voltage Regulation 230 Vac ± 5% (programmable, 220 ~ 240 Vac)
Total Harmonic Distortion of Voltage < 5% for linear load, < 10% for non-linear load at nominal voltage
AC Output Frequency 50 Hz or 60 Hz (programmable)
Peak Efficiency > 93% > 91%
100 milliseconds @ ≥ 205% nominal AC output power
AC Output Overload Protection
5 seconds @ ≥ 150% nominal AC output power
10 seconds @ 110% ~ 150% nominal AC output power
AC Output Surge Capacity 2x nominal power for 5 seconds
Nominal Battery Input Voltage 48 Vdc 24 Vdc
Min. Battery Voltage for Inverter Start-up
46.0 Vdc Default ≥ 2.0 Vdc. above “Low voltage disconnect” setting
See chapter “Device Operation Settings” Settings menu 29” for details.
23.0 Vdc Default ≥ 1.0 Vdc. above “Low voltage disconnect” setting
See chapter “Device Operation Settings” Settings menu 29” for
details. Low Battery Warning Voltage load nominal power < 20%
20% ≤ load nominal power < 50% load nominal power ≥ 50%
46.0 Vdc
42.8 Vdc
40.4 Vdc
23.0 Vdc
21.4 Vdc
20.2 Vdc Low Battery Warning Return Voltage load nominal power < 20%
20% ≤ load nominal power < 50% load nominal power ≥ 50%
Low Battery Voltage Disconnect
Programmable, see chapter “Device Operation Settings” Settings menu 29” for details.
load nominal power < 20% 20% ≤ load nominal power < 50% load nominal power ≥ 50%
High Battery Disconnect Voltage 66 Vdc
High Battery Return Voltage 64 Vdc
48.0 Vdc
44.8 Vdc
42.4 Vdc
44.0 Vdc
40.8 Vdc
38.4 Vdc
24.0 Vdc
22.4 Vdc
21.2 Vdc
22.0 Vdc
20.4 Vdc
19.2 Vdc
33 Vdc
32 Vdc
DC Voltage Accuracy ± 0.3%V at no load
DC Offset
100 mV
AC Output Power De-Rating If the AC output load power is
higher than the power in the diagram to the right, the AC output
Nominal Power
voltage will be decrease until the AC output power reaches the de-rated power specified to conserve battery. The lower limit of the AC output voltage is 190 Vac.
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600 W for 24 Vdc model
or 1000 W for 48 Vdc model
18.8 / 37.5 Vdc 25 / 50 Vdc
24 V / 48 V model
Battery Charging
Battery Voltage & Current
voltage limited)
Time
Charging from AC Source
Model PSW-H-5KW-230/48V PSW-H-3KW-230/24V
Max. Battery Charging Current at Nominal AC Input Voltage
Boost Charging Voltage
Flooded Battery 58.4 Vdc 29.2 Vdc AGM / Gel Battery 57.6 Vdc 28.8 Vdc
80 Adc
Floating Charging Voltage 55.2 Vdc 27.6 Vdc Overcharge Protection 66 Vdc 33 Vdc Charging Algorithm 4-Stage with Equalization
Charging Curve If battery type “User-defined” is set
in chapter “Device Operation Settings “Settings menu 05”, the charging parameters are set with the following settings menus:
Charge current limit: 11 Boost voltage: 26 Boost duration: 32 Float voltage: 27 Equalization: 33, 34, 35, 36, 37
Charging from MPPT Solar Charge Controller
Bulk: phase 1
(charge current limited)
Absorption or
Equalization: phase 2/3
(boost or equalization
Floating: phase 4
(float voltage limited)
Voltage
Current
Model PSW-H-5KW-230/48V PSW-H-3KW-230/24V
Max. Usable Solar Power 4800 W 4000 W (2400 W for battery charging) Max. Solar Array Power 6000 Wp 5000 Wp Max. Solar Array Open Circuit
Voltage, Overvoltage Category
450 Vdc, OVC II
Solar Array MPP Voltage Range 120 Vdc ~ 430 Vdc 90 Vdc ~ 430 Vdc Max. Usable Solar Input Current 18 Adc MPPT Start-Up Voltage 110 Vdc +/- 10Vdc 80 Vdc +/- 5Vdc
General
Model PSW-H-5KW-230/48V
Certifications
CE, RoHS, produced in ISO 9001 & ISO 14001 certified facility
Operating Temperature Range -10 ~ 50 °C
Storage temperature -15 ~ 60 °C
Humidity
Ingress Protection, pollution degree
5% to 95% Relative Humidity (non-condensing)
IP21, pollution degree 2, for indoor use
PSW-H-3KW-230/24V
Dimensions (D x W x H)
Net Weight
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11.8 kg / 26 lbs
143 x 309 x 478 mm / 5.6 x 12.2 x 18.8 in
11 kg / 24 lbs
13.0 Warranty
We warranty this product against defects in materials and workmanship for a period of 24 months from the date of purchase and will repair or replace any defective unit when directly returned, postage paid, to Phocos. This warranty will be considered void if the unit has suffered any obvious physical damage or alteration either internally or externally. This warranty does not cover damage arising from improper use, such as plugging the unit into unsuitable power sources, attempting to operate products that require excessive power consumption, or use in unsuitable environments. This is the only warranty the company makes. No other warranties express or implied including warranties of merchantability and fitness for a particular purpose. Repair and replacement are your sole remedies and the company shall not be liable for damages, whether direct, incidental, and special or consequential, even if caused by negligence.
14.0 Liability Exclusion
The manufacturer shall not be liable for damages, especially on the battery, caused by use other than as intended or as mentioned in this manual or if the recommendations of the battery manufacturer are neglected. The manufacturer shall not be liable if there has been service or repair carried out by any unauthorized person, unusual use, wrong installation, or incorrect system design.
Specifications are subject to change without notice. Version: 20191021 Made in China
Phocos AG Magirus-Deutz-Str. 12 89077 Ulm, Germany Phone +49 731 9380688-0 Fax +49 731 9380688-50 www.phocos.com info@phocos.com
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ISO9001 ISO14001 RoHS
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