Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice TANT
Approval : Jean Pierre HOLLANDE
Operational manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/XENIUMDB989LVL1/0025/MLD/MLD
Revision : 2
Date : 19/06/2000
Page 1 out of 24
SERVICE MANUAL
Repair for Cellular Telephone
XENIUM DUAL BAND
LEVEL 1
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PCC/VY/691/E/XENIUM989/0025/MLD/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice TANT
Approval : Jean Pierre HOLLANDE
Operational manager
Last updates:
DATE MODIFICATION PAGE
19/06/2000 CREATION
SERVICE REPAIR SUPPORT
PROCEDURE
Service Manual
PCC/VY/691/E/XENIUMDB989LVL1/0025/MLD/MLD
Revision : 2
Date : 19/06/2000
Page 2 out of 24
Revision 2 : 26/07/2000 - Modification of components list Page 23
CONTENTS
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PCC/VY/691/E/XENIUM989/0025/MLD/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice TANT
Approval : Jean Pierre HOLLANDE
Operational manager
1.0 PURPOSE--------------------------------------------------------------------------------------------------------------------------------------4
2.0 SCOPE------------------------------------------------------------------------------------------------------------------------------------------4
3.0 REFERENCE----------------------------------------------------------------------------------------------------------------------------------4
4.0 GLOSSARY/ACRONYM LIST-----------------------------------------------------------------------------------------------------------4
5.0 TEST EQUIPMENT AND TOOLS------------------------------------------------------------------------------------------------------4
6.0 TEST AND INSPECTION PLAN--------------------------------------------------------------------------------------------------------5
6.1 USER INTERFACE TEST................................................................................................................................................................5
6.2 RF TEST...................................................................................................................................................................................5
7.0 BEFORE STARTING-----------------------------------------------------------------------------------------------------------------------6
7.1 DESCRIPTION OF THE TRANSCEIVER................................................................................................................................................6
7.2 DESCRIPTION OF THE DISPLAY.......................................................................................................................................................7
7.3 USING THE CAROUSEL ...............................................................................................................................................................8
7.4 INSERTING THE MICRO-SIM CARD.............................................................................................................................................8
7.5 INSERTING ON THE BATTERY.........................................................................................................................................................9
7.6 REMOVING THE BATTERY..............................................................................................................................................................9
7.7 CHARGING THE BATTERY..............................................................................................................................................................9
8.0 TEST PROCEDURES---------------------------------------------------------------------------------------------------------------------10
8.1 INITIAL FUNCTIONAL CHECK FOR TCD989/J XENIUM..............................................................................................................10
8.2 RF TEST...............................................................................................................................................................................13
8.3 CHARGING IGN (IGNITION) – BATTERY......................................................................................................................................15
9.0 ASSEMBLY / DISMANTLEMENT PROCEDURES----------------------------------------------------------------------------15
9.1 DISMANTLEMENT......................................................................................................................................................................16
9.2 ASSEMBLY...............................................................................................................................................................................16
10.0 DEFAULTS SETTINGS-----------------------------------------------------------------------------------------------------------------16
10.1 RESET CUSTOMER PARAMETERS. ...............................................................................................................................................16
10.2 USE OF THE GSM STRING *#RSAV*# OR *#7728*#.............................................................................................................16
11.0 SOLUTIONS IN CASE OF PROBLEMS DURING THE TESTS-------------------------------------------------------------17
11.1 THE PHONE DOES NOT SWITCH ON..............................................................................................................................................17
11.2 CHARGE DOES NOT START OR NO DETECTION OF THE CHARGER.......................................................................................................17
11.3 THE DISPLAY SHOWS “NO SIM CARD. PLEASE INSERT YOUR SIM CARD.” OR “SIM FAILURE” .................................................17
11.4 DISPLAY PROBLEMS.................................................................................................................................................................18
11.5 BUZZER PROBLEMS..................................................................................................................................................................18
11.6 NO SOUND IN LOUDSPEAKER....................................................................................................................................................18
11.7 COMMUNICATION PROBLEMS.....................................................................................................................................................18
11.8 DEFECTIVE ANTENNA...............................................................................................................................................................18
11.9 KEYBOARD PROBLEMS.............................................................................................................................................................18
11.10 PROBLEMS TO SEND SMS MESSAGES.......................................................................................................................................18
12.0 RECOMMENDED PART LIST- TCD 989 XENIUM DB------------------------------------------------------------------------18
12.1 COMMON PARTS – OUT OF WARRANTY........................................................................................................................................18
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/XENIUMDB989LVL1/0025/MLD/MLD
Revision : 2
Date : 19/06/2000
Page 3 out of 24
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PCC/VY/691/E/XENIUM989/0025/MLD/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice TANT
Approval : Jean Pierre HOLLANDE
Operational manager
SERVICE REPAIR SUPPORT
PROCEDURE
PCC/VY/691/E/XENIUMDB989LVL1/0025/MLD/MLD
Revision : 2
Date : 19/06/2000
Page 4 out of 24
1.0 PURPOSE
This document establishes the functional test and inspection procedures for the first level service repair of the
XENIUM DB transceiver
2.0 SCOPE
The test plan is applicable to all levels of service repair of the XENIUM DB transceiver
3.0 REFERENCE
4.0 GLOSSARY/ACRONYM LIST
Window or Bezzel Protective plastic over the LCD display
SW Software
PN Hardware Configuration of the Mobile
CN Matrix for Types of SW used on the different hardware
HW Hardware
ASC Authorized Service Center
NSC National Service Center
Test SIM Card Used for functionality of PHILIPS Mobiles
Test SIM Card “SP” SIM Card that is used to stimulate the user interface and allow radio tests
5.0 TEST EQUIPMENT AND TOOLS
Equipment / Tools
Production Test SIM Card - Part No. : 4311 255 00781
Test SIM Card “SP” - Part No. : 4311 255 00782
RF Cable - Part No. : 941-555-1 (AMP).
Digital Multimeter - Recommended Model : Fluke
Specification with current reading in mA.
Digital Radiocommunication Tester.
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PCC/VY/691/E/XENIUM989/0025/MLD/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice TANT
Approval : Jean Pierre HOLLANDE
Operational manager
SERVICE REPAIR SUPPORT
PROCEDURE
6.0 TEST AND INSPECTION PLAN
The test plan is derived from the Product Test Reference for XENIUM DB.
6.1 User Interface Test
Use the Test SIM card “SP” / Production to test the transceiver as follows :
♦ On/off Button
♦ LCD Backlight
♦ Keyboard Test
♦ Buzzer Test
♦ Audio Test
♦ Antenna Test (levels 5 &10)
♦ LCD
♦ LED Test (On/Off)
♦ IMEI
♦ Tester Status/Eeprom Status
PCC/VY/691/E/XENIUMDB989LVL1/0025/MLD/MLD
Revision : 2
Date : 19/06/2000
Page 5 out of 24
With a fast charger connected with the PRODUCT’s bottom connector, check the full scrolling from one mode to the
next when charging IGN (Ignition)-Battery.
6.2 RF Test
The radio test must be performed with a Digital Radio Test Set connected to the mobile RF connector with the
specific RF cable
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PCC/VY/691/E/XENIUM989/0025/MLD/MLD
Philips Consumer Communications
PHILIPS
CUSTOMER SERVICES
Author : Fabrice TANT
Approval : Jean Pierre HOLLANDE
Operational manager
SERVICE REPAIR SUPPORT
7.0 BEFORE STARTING
7.1 Description of the transceiver
PROCEDURE
PCC/VY/691/E/XENIUMDB989LVL1/0025/MLD/MLD
Revision : 2
Date : 19/06/2000
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