All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or
organizations.
The information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com for latest
version. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are
property of Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA.
A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE
product.
To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548),
+1-214-647-7880, or [email protected] and request a Return Material Authorization
(RMA) for warranty service. You will need to provide the model and serial number of the item being
returned, a description of the problem or failure and the name of the registered user or organization. If
available, you should have your sales invoice to establish the date of sale as the beginning of the
warranty period.
Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.
Go to the Vari-Lite web site www.vari-lite.com, click on the Support link, and download the RMA
form. Put the completed RMA form in shipping container along with a copy of your invoice (if
available). Write the RMA number legibly on or near the shipping address label and return the unit,
freight prepaid to:
Vari-Lite
Attention: Warranty Service (RMA#___________)
10911 Petal Street
Dallas, Texas 75238 USA
FOREWORD
As stated in the warranty, it is required that the shipment be insured and FOB our service center.
02.9683.0001 016 November 2010i
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Compliance Notice
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when this equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with Vari-Lite system, service, and safety guidelines, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.
Declaration of Conformity
We declare, under our sole responsibility, that this product complies with the relevant clauses of the
following standards and harmonized documents:
Safety
EN 60598-1:2000/A11:2000 + A12:2002 Luminaire Safety Standard, General Requirements
EN 60598-2 17:1989/A2:1991 Specification for Luminaires for Stage and Studio Lighting
EMC
EN 61000-6-4:2001 Emission Standard for industrial environments
EN 61000-6-2:2001 Immunity for industrial environments
We certify that the product conforms to the protection requirements of council directives: 73/23/EEC
(LVD) and 89/336/EEC (EMC)
ii16 November 201002.9683.0001 0
Page 5
Safety Notice
It is extremely important to read ALL safety information and instructions provided in this manual and
any accompanying documentation before installing and operating the products described herein. Heed
all cautions and warnings during installation and use of this product.
Safety symbols used throughout this manual are as follows:
GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,
FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE
FOUND BELOW.
WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE
1. VARI❋LITE luminaires have been designed for use with specific lamp types. The VL550 wash
luminaire requires a certain type of lamp (see “Replacement Items/Accessories” on page 8 for all
lamp types). Installing another type or unapproved lamp may be hazardous.
2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.
See instructions detailed in this manual.
3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE
luminaires.
FOREWORD
CAUTION advising of potential damage to product.
WARNING advising of potential injury or death to persons.
WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK
1. VARI❋LITE luminaire s are designed for dry locations only. Exposure to rain or moisture may
damage luminaire.
2. Disconnect power before servicing any VARI❋LITE equipment.
3. Servicing to be performed by qualified personnel only.
02.9683.0001 016 November 2010iii
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE
TO UV RADIATION
1. Many VARI❋LITE lumi naires use a lamp that produces UV radiation. DO NOT look directly at
lamp.
2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens
shall be changed if they have become visibly damaged to such an extent that their effectiveness is
impaired. For example, by cracks or deep scratches.
WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS
1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment
(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.
2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool before
replacing.
3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.
Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp
break, there can exist a danger of personal injury and/or fire from broken lamp particles being
discharged.
4. Wear eye protection when relamping.
5. Appropriate safety equipment (gloves, eye protection) should be used when handling damaged
lamps.
6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free
cloth before installing or powering up the luminaire.
7. The lamp shall be changed if it has become damaged or thermally deformed.
WARNING:
RF INTERFERENCE
1. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case, the user may be required to take adequate measures.
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Sicherheitshinweise
Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem
beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren
bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und
Vorsichtsmaßnahmen ein.
Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:
VORSICHT - weist auf möglichen Produktschaden hin.
WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.
NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER
SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UVSTRAHLUNG UND KÖRPERVERLETZUNGEN.
WARNUNG:
HINWEISE ZUM FEUERSCHUTZ
1. VARI❋LITE-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.
Achten Sie auf den Lampentyp, bevor Sie die jeweiligen Lampen ersetzen. Die Installation eines
anderen Lampentyps kann gefährlich sein.
2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die
Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.
3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE-
Scheinwerfer von brennbarem Material oder beleuchteten Objekten.
FOREWORD
WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK
1. VARI❋LITE-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder
Feuchtigkeit können die Scheinwerfer beschädigen.
2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE-Geräten beginnen.
3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG
1. Viele VARI❋LITE-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN
SIE NICHT direkt in die Lampe.
2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linse n oder
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare
Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.
WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN
1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung von
aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz
etc.).
2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Sie
die Lampe abkühlen, wenn Sie diese austauschen.
3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungen
verursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen
Temperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. von
Feuer, das von Lampenteilen ausgelöst werden kann.
4. Tragen Sie beim Austausch der Lampen einen Augenschutz.
5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.
6. Wenn die Lampe mit bloßen Händen berührt wird , reinigen Sie sie mit denaturi ertem Alkohol und
einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.
7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauscht
werden.
WARNUNG:
HF-INTERFERENZ
1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfrequenzstörungen verursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffen
werden.
vi16 November 201002.9683.0001 0
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Notes de sécurité
Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité
contenues dans ce guide ainsi que toute documentatio n jointe. Tenir compte de tous les avertissements
et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
Les symboles de sécurité utilisés dans ce guide sont les suivants :
ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.
AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.
CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER
CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVE
AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.
FOREWORD
AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES
1. Les luminaires VARI❋LITE ont été conçus pour être utilisés uniquement avec certaines type de
lampes. Vérifier le type de lampe avant de remplacer les lampes. L’installation d’un autre type de
lampe peut poser un danger.
2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont
respectées. Voir les explications détaillées dans ce guide.
3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et les
luminaires VARI❋LITE.
AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES
1. Les luminaires VARI❋LITE sont conçus pour une utilisation au sec uniquement. Une exposition à
la pluie et à l’humidité risque d’endommager le luminaire.
2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE.
3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.
02.9683.0001 016 November 2010vii
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV
1. Plusieurs luminaires VARI ❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer
son regard sur la lampe.
2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou
écrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent être
remplacés, par exemple s’il y a des fissures ou de profondes rayures.
AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES
1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pour
manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,
protection pour les yeux, etc.).
2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que la
lampe ait refroidi avant de la remplacer.
3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau et
une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de très
hautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causer
blessures et/ou incendie en s’éparpillant.
4. Se protéger les yeux pour remplacer la lampe.
5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampes
endommagées.
6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyer
avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.
7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.
AVERTISSEMENT:
INTERFÉRENCE RF
1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer des
interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.
viii16 November 201002.9683.0001 0
Page 11
Aviso sobre Seguridad
Es muy importante leer TODA la in formación e instrucciones sobre seguridad que se indica en este
manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se
debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.
Los símbolos de seguridad usados en este manual son los siguientes:
CUIDADO, indica posibles daños al producto.
ADVERTENCIA, indica posibles lesiones o muerte a las personas.
LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DE
CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRA
VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:
ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO
1. Las luminarias VARI❋LITE han sido diseñadas para ser usadas solamente con algunas lámparas.
T ome nota del tipo de lámpara antes de reemplazarla. Instalación de otro tipo de lámpara puede ser
peligroso.
2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las
instrucciones de instalación. Vea las instrucciones detalladas en este manual.
3. Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminados
para las luminarias VARI❋LITE.
FOREWORD
ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO
1. Las luminarias VARI❋LITE están diseñadas solamente para lugares secos. La exposición a la
lluvia o humedad pueden dañar la luminaria.
2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE.
3. El servicio debe ser realizado solamente por personal calificado .
02.9683.0001 016 November 2010ix
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIACIÓN ULTRA VIOLETA
1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire
directamente a la lámpara.
2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o
pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar
deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.
ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS
1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo de
seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo y
componentes que están calientes.
2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía y
deje que la lámpara se enfríe antes de reemplazarla.
3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la
piel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy alta
temperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendio
ocasionado por las partículas de la lámpara rota que se caen.
4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.
5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje con
lámparas dañadas.
6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sin
pelusas antes de instalar o volver a conectar la luminaria.
7. Cambie la lámpara si está dañada o deformada termicamente.
ADVERTENCIA:
INTERFERENCIA RF
1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.
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FOREWORD
02.9683.0001 016 November 2010xi
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
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Table of Contents
Introduction
About This Manual ...................................................................................................... 1
This manual provides necessary information regarding safety, installation, operation and routine
maintenance for VARI❋LITE Series 550 Wash Luminaires. Familiarizing yourself with this
information will help you to get the most out of your product.
WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.
•For each model’s power requirements, refer to “Current vs. Voltage” on page 11.
•Color Mixing System - “Standard” is standard colors and “Pastel” is softer, Broadway-type color
palette.
02.9683.0001 016 November 20101
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VARI❋LITE® - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Additional Documentation
Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite
Limited Warranty card included in the product shipping package for more information.
For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT):
•Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog Multiplex
Data Transmission Standard for Dimmers & Controllers. (A copy of Recommended Practice for
DMX512 is included.)
USITT Inc.
6443 Ridings Road
Syracuse, New York 13206-1111 USA
Tel: (800) 938-7488 Fax: (866) 398-7488 / www.usitt.org
Text Conventions
The following styles and meanings are used throughout this manual:
StyleMeaning
[Button]Front panel button. Example: Press [Menu].
[Up] / [Down] arrowsPress either [Up] or [Down] arrow button at Menu
Display.
MENULCD Menu Display read-out. Example: Press [Up] / [Down] arrows until
LAMP appears.
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INTRODUCTION : CUSTOMER SERVICE
Customer Service
Our Goal
At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.
How to Reach Us
For assistance in your area, call the dealer from which your product was purchased. or Contact an
Authorized Service Center or Contact the Vari-Lite Customer Service Department, 7am - 6pm CST
Monday through Friday, at the following:
phone: 1-877-VARI-LITE (1-877-827-4548) or +1-214-647-7880
For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.
02.9683.0001 016 November 20103
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VARI❋LITE® - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Notes
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CHAPTER 1.
Description
This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.
• Features
• Components
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Features
Overview
Series 550 Wash Luminaires feature highlights:
•Color Mixing System: The patented DICRO❋TUNE
color mixing system using three sets of 16-radially
mounted dichroic blades - magenta, blue, and amber designed to produce smooth, full spectrum color
cross-fades. The color system is available in standard
and pastel colors.
•Variable Beam Angle:
• VL550: 6.5° to 24.2° (dependant upon lens type).
• VL550D: 6.4° to 24.2° (dependant upon lens type).
• VL550CD: 22° to 80°.
•Beam Control:
• VL550 and VL550D: A selection of six, easily
interchangeable front lenses work with the internal radial diffusing mechanism to provide a
variety of beam sizes and shapes. (Stipple lens comes included in the standard models).
• VL550CD: Patented zoom optical system with continuously variable field angle.
•Source:
• VL550: 120V/1200W Tungsten Halogen Lamp or 230V/1000W T ungsten Halogen Lamp (Must
•Pan/Tilt: Smooth, time-controlled continuous motion by way of a three-phase stepper motor
system.
•Range: Pan - 540° , Tilt - 270°.
•Pan/Tilt Accuracy: 0.3° resolution.
•Weights:
• VL550: 43 lbs (19.5 kg)
• VL550D: 48 lbs. (21.8 kg)
• VL550CD: 52 lbs. (23.6 kg)
•Operational Temperature: -20° to +122° F (-29° to +50° C)
•Control by DMX512 protocol.
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Components
Included Items
The following illustration shows all items included with the luminaire:
DESCRIPTION : COMPONENTS
1
Product
Registration
Series 550 Wash CD ROM
(User’s Manual)
Neutrik PowerCon ®
AC Input Connector
VL550 Models (VL550, VL550D, and VL550CD)
Luminaire
Power Input
Unconnectorized
Lamp Power Cable
(VL550 Only)
Vari-Lite QA Certificate
Unpack & Quick
Start Guide
Warranty Card
Product Support
Sheet
Lamp (lamp type depends on model)
Luminaire / Lamp
Power Input
Luminaire / Lamp
Power Input
VL550 Wash Luminaire
Figure 1-1: VL550 Wash Luminaire Included Items
02.9683.0001 016 November 20107
IGBT
Dimmer
Onboard
Ballast
VL550D Wash Luminaire
VL550CD Wash Luminaire
Page 24
VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Replacement Items/Accessories
The following optional and/or replacement items can be ordered directly from your Authorized
VARI❋LITE Dealer or Vari-Lite. When ordering, please order by the Vari-Lite part number.
Vari-Lite Part No.AccessoryNotes
21.9685.0380Front Ring Assembly5
22.9620.0194Safety Cable Assembly1
25.9661.0057DMX Termination Connector Assembly1
28.8550.0054USB Luminaire Programming Kit1
42.9685.0201Clear Lens (VNSP)2
42.9685.0207Stipple Lens (NSP) Standard with Fixture2
42.9685.02038-Row Lenticular Lens (MFL)2
42.9685.020610-Row Lenticular Lens (MFL)2
42.9685.020412-Row Lenticular Lens (WFL)2
42.9685.0205Buxom Lens (VWFL)2
55.6840.0001Mega Clamp Truss Hook, Round and Square1
2. For use with VL550 and VL550D models only. For lens installation or replacement, refer to the
procedure in “Front Glass Replacement (VL550 / VL550D Models Only)” on page 59.
3. For use with VL550CD models only.
4. For approved lamp types, see the latest version of Vari-Lite technical notice TN-248 in the product
downloads section on the Vari-Lite web site, www.vari-lite.com.
5. For VL550CD luminaires. See “Zoom Array Assembly Removal and Lens Installation
(VL550CD Models Only)” on page 61for application procedure.
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CHAPTER 2.
Installation
This chapter contains instructions for installation of the luminaire. It includes connecting power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.
• Power and Data Cabling Requirements
• Installation Procedures
• Powering Up
• Addressing
• Transporting
02.9683.0001 016 November 20109
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Power and Data Cabling Requirements
Power
The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Three amps to
twelve amps will be required depending on the AC supply voltage and product model.
Depending on the application, the luminaire’s AC input cable may require a different connector. If
required, install a new connector meeting your requirements using the following wire color code
reference:
Wire*Connection
Green/YellowAC Ground
BlueAC Neutral
BrownAC Line
* International (Harmonized) Standard
WARNING: DO NOT connect to three-phase service in countries with 240 volt power.
For single-phase power at 100 to 240 volts RMS:
ConnectionPin
AC NeutralX
AC LineY
Ground (Earth)G
X
G
Y
For three-phase power at 208 volts RMS:
ConnectionPin
Phase 1X
Phase 2Y
Ground (Earth)G
X
G
Y
WARNING: It is not recommended to power any VARI❋LITE® luminaire from a dimmer - even in
'NONDIM' mode. Dimmer and non-dim modules are not suitable sources of power because their
output modifies the AC wave form. This may work for a short time, but will eventually result in power
problems, luminaire mis-operation and/or failure. Only the lamp on Series 550 Wash Luminaires,
WITHOUT an on-board dimmer (only at the lamp input power connector), can be controlled through
an external dimmer circuit. The luminaire power must not be connected to a dimmer.
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INSTALLATION : POWERAND DATA CABLING REQUIREMENTS
Current vs. Voltage
The following tables provide the luminaire’s current draw at specific voltages. Total Luminaire
Current is calculated with the lamp on and all motors sequencing.
Table 2-1: VL550 Wash Luminaire - Current vs. Voltage (120V/1200W Lamp)
WARNING: On VL550 Wash Luminaires (without an on-board dimmer, the lamp can be powered by
a dimmer circuit. Do not use dimmer or non-dim modules to supply luminaire operational power.
Table 2-3: VL550D Wash Luminaire - Current vs. Voltage (120V/1200W Lamp)
Total Luminaire
Voltage @ 60Hz
90V15.8A
100V14.3A
110V13.0A
120V11.9A
130V11.0A
Current (Motor +
Lamp Current)
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Table 2-4: VL550D Wash Luminaire - Current vs. Voltage (230V Version)
The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out)
applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin,
male XLR connector. When purchasing or constructing data cables, it is important that not only the
correct cable type be used, but also quality cable to ensure a reliable DMX512 system. Your cabling
should meet the following USITT DMX specification requirements:
•Suitable for use with EIA485 (RS485) operation at 250k baud.
•24 AWG min. gauge for runs up to 1000 feet (300m).
•22 AWG min. gauge for runs up to 1640 feet (500m).
Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.
Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding
DMX512 systems. How to obtain a copy is detailed in “Additional Documentation” on page 2.
The XLR 5-pin connectors should be wired as follows:
Pin/Wire Code to XLR Connectors
Data Thru
Cable Pinout
1
2
Male Conn.
4
3
Pin 1
Foil &
Braided
Shield
5
Pin 2
1st
conductor
of 1st
twisted
pair
Data (-)
Pin 3
2nd
conductor
of 1st
twisted
pair
Data (+)
Pin 4
1st
conductor
of 2nd
twisted
pair
Data (-)
Pin 5
2nd
conductor
of 2nd
twisted
pair
Data (+)
Data In
Cable Pinout
5
4
Female Conn.
2
3
1
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Recommended Cable Types/Manufacturers
These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded
cable will also work.
A XLR termination connector is required at the last luminaire (or "far end of
the line") to prevent signal reflections. Signal reflections may cancel out the
signal at certain line lengths, resulting in errors. The terminator is also
necessary for software downloads and running tests on multiple luminaires.
To construct your own connector, you will need the following components:
•5-pin, male XLR connector.
•Two 1/4W 5% 120 ohm resistors.
Note: A male termination connector is available as an accessory from Vari-Lite. See “Replacement
Items/Accessories” on page 8.
1
2
Solder resistors across
pins 2 & 3, and 4 & 5
5
4
3
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Installation Procedures
Installing Lamp
In the event the lamp was packed separately during shipment, it will be necessary to install in the
luminaire before use.
WARNING: Ensure that power is removed from luminaire when installing lamp.
CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with
bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, use
isopropyl alcohol and cotton cloth to thoroughly clean glass portion of lamp.
To install lamp (if applicable):
Step1. Ensure power is removed from luminaire.
Step2. Remove lamp from shipping box.
Step3. Set the luminaire head horizontally.
Step4. Engage service tilt lock to secure luminaire head in position.
Step5. Unlatch and open back of luminaire.
Step6. Install lamp into lamp socket taking care not to touch lamp glass.
Step7. Close and re-latch back of luminaire.
Step8. Disengage service tilt lock to allow luminaire head to move freely.
CAUTION:
Ensure lamp is seated
Backcap
Assembly
straight in socket before
re-installing backcap.
Latch
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Lamp
Figure 2-1: Installing Lamp
Page 33
INSTALLATION : INSTALLATION PROCEDURES
2
Hanging the Luminaire
The Series 550 Wash Luminaire can be hung horizontally or vertically from any structure designed to
work with the type of load created by this moving luminaire. Two mounting truss hooks or other
mounting hardware are required. Many compatible truss hooks are available from different
manufacturers for your particular needs.
A minimum of two hooks per luminaire is required. If mounting method does not use truss hooks, two
attachment points, per luminaire, are required.
Install mounting hardware:
Step1. Install truss hooks directly to the luminaire base (foot) as required.
Example Truss
Hook Installation
Mega Claw Truss Hook
(Sold Separately)
VL550 Base
Truss Hook Hardware
(Sold Separately)
:
Note
Some components not shown for clarity
Figure 2-2: Installing Truss Hooks
Note: Various types of truss hooks can be used. The Mega Claw truss hook (as shown in the example
above) as well as many other standard hooks, can be ordered separately.
Step2. After installing truss hooks, the hooks should be oriented as shown in Figure 2-2 and Figure
2-4.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Installing in Truss:
Step1. Using two people, lift luminaire into mounting position.
Step2. Secure in place with truss hook. Ensure truss hook
hardware that locks hook in place (e.g. wing bolt) is
properly tightened and that luminaire is fully supported.
Step3. Attach safety cable (as required) as follows:
a. Connect end of cable to luminaire cable mounting
hole on front of foot.
b. Loop at least once around truss/pipe and attach other
end of cable to cable mounting hole.
Base
(Foot)
Safety Cable:
Recommended for hanging installations.
May be required by local codes. Safety
cable is sold separately.
Step4. Make sure service tilt and pan locks are disengaged so luminaire moves freely.
Step5. Connect power and data cables according to procedure given in “Connecting Data and
Power” on page 19.
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Note:
Some components not shown for clarity
Figure 2-3: Safety Cable Installation
Page 35
INSTALLATION : INSTALLATION PROCEDURES
Center-to-Center Distance
(see table)
2
Center-to-Center Distance Table
ModelDistance
VL55019.0"
VL550D21.0"
VL550CD25.0"
16.6" to
Tilt Axis
17.9"
17.9" Head
Length
17.0"
8.9" (Concave Lens)
9.2" (Convex Lens)
to Tilt Axis
Figure 2-4: Hanging Dimensions and Clearances
Floor Mounting the Luminaire
VL550 wash luminaires are not designed nor sufficiently stable to sit directly on its base (foot) in a
floor installation application without a suitable floor mount plate. When used in this type of
application, attach a floor mounting plate to the base and make sure the mounting surface is flat and
sturdy. Be sure to leave enough space around the luminaire to allow proper, uninterrupted airflow for
cooling and movement; see Figure 2-4.
Connecting Data and Power
A maximum of 32 luminaires may be connected in any one DMX data link.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Note: This maximum limit applies to the luminaire "daisy chain" only. Your system or console may
require fewer luminaires on a single data link path. Consult your console documentation for more
information.
To connect power and data:
Step1. Connect data cable from console to first luminaire in chain at DATA IN connector.
Step2. If required, connect additional data cables from DATA THRU connectors to DATA IN
connectors of remaining luminaires in link.
Step3. At last luminaire in link, install male termination connector at DATA THRU connector.
(Luminaires and other devices on the same DMX chain may not function properly without
termination.)
Data In
from console
AC In
Data Thru
AC In
Data Thru
Termination
Figure 2-5: Data Link
Step4. Connect AC Input Cable connector to power input source.
Step5. Dress AC input and data cables and secure them so that they will not interfere with
luminaire head and yoke movement.
AC In
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Page 37
Powering Up
Power-Up Procedure
All Models
When the luminaire is powered up for the first time, the default setting is enabled and the lamp will
remain off. When AC power is applied, the luminaire will immediately begin a calibration sequence
that steps it through full pan and tilt movements. The internal color and beam mechanisms will also
move through a full range of motion. After calibration, the luminaire head will either stop at its "home"
position (which positions the pan axis at mid-rotation and the head parallel to the yoke with the lens
pointing away from the luminaire enclosure) or move to its current DMX-defined position if DMX
data is present. All internal mechanisms also move to their "home" or DMX-defined positions.
CAUTION: Before applying power, be sure the luminaire is hung (or positioned), and the service tilt
and pan locks are disengaged, so that the head and yoke can move freely without restriction.
To power up:
INSTALLATION : POWERING UP
2
Step1. At each luminaire, apply power connecting the power cable to the unit.
Step2. Luminaire will automatically step through calibration and stop at "home" position (only if
DMX is not present).
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Addressing
Program Starting Address
The address setting for DMX console controlled systems is entered using the Menu Display (refer to
“Menu Operation” on page 42). The luminaire retains the DMX address even if power is removed.
Note: Refer to your console operating instructions for specific information regarding its addressing
requirements.
Program a DMX starting address:
Step1. Press [Menu].
Step2. Press [Up] / [Down] arrows until Address appears. Press [Enter].
Step3. Press [Up] / [Down] arrows to scroll to starting address.
Step4. Press [Enter] to set.
Program Starting Address Without Calibrating
Luminaire
It is possible to bypass the calibration sequence and go directly to the Menu Display programming in
order to pre-program an address setting.
Program starting address without calibrating luminaire:
•While powering up luminaire, press and hold [Menu].
•When display changes from "Starting" to the DMX address, program address as in Program
Starting Address above.
Note: The luminaire will require a reset to restore control.
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Page 39
Transporting
Pack Up Cue
When shipping or transporting a VL550 wash luminaire, certain settings should be used to minimize
the possibility of damaging internal components. Because of the complexity and delicate nature of the
48 panes of dichroic glass filters used in the VL550 wash luminaire, extra care should be observed to
minimize damage.
As a precaution, Va ri-Lite recommends the following settings as a "Pack-Up" cue before putting the
luminaires in their flight cases and/or shipping boxes.
•The Pan should be set to 50% or a DMX value of 128.
•The Tilt should be set to 50% or a DMX value of 128.
•All Colors and Diffuser Glass should be set to 100% or a DMX value of 255.
WARNING: The Pan and T ilt service locks SHOULD NOT be engaged while shipping. These locks
are for service only and are not designed to be engaged during transport.
INSTALLATION : TRANSPORTING
2
WARNING: As with all automated luminaires, proper handling and suitable protective shipping cases
should be used when transporting fixtures to reduce the risk of damage. For more information, please
refer to Vari-Lite technical notice (TN-235) "Transportation and Shipping Case Requirements" in the
"Support" area of the Vari-Lite web site.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Notes
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Page 41
CHAPTER 3.
Operation
This chapter contains instructions for operating the luminaire using DMX control and for
updating the internal software.
• Color Control
• DMX Operation
• DMX Mapping
• Luminaire Timing
• Updating Software
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Color Control
The VL550 Wash Luminaire’s color system is composed of the patented DICRO❋TUNETM, color
mixing mechanism. The following sections describe the various components of the VL550 wash
luminaire.
Crossfade Color Mixing
The color mixing mechanism is made up of two individual color bulkheads. These color mixing
bulkheads are comprised of 16-radially mounted dichroic glass elements to provide full-spectrum
color crossfades from pastel to saturated colors.
Front Bulkhead - Amber & Diffuser
Rear Bulkhead - Magenta & Blue
Figure 3-1: VL550 Wash Color Bulkheads
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Page 43
DMX Operation
VL550 Wash Channel Mapping
These tables assume a DMX start address of 1. When a different starting address is used, this address
becomes channel 1 function and other functio ns follow in sequence.
Figure 3-2: VL550 Wash Luminaire Channel Mapping
ParametersRange
Intensity0 (closed) - 255 (open)111
Pan Hi Byte0 - 65535222
Pan Lo Byte33
Tilt Hi Byte0 - 65535443
Tilt Lo Byte55
Cyan Mixer0 (open) - 255 (full saturation)664
Yellow Mixer0 (open) - 255 (full saturation)775
Magenta Mixer0 (open) - 255 (full saturation)886
Diffuser
Zoom
*Notes:
Use of Timing Channels: The default value setting in the profile should be 255 (proportional control) to allow smooth
movement when using console timing. The Timing channel data should change as a snap. A zero value will give the
fastest move but without any smoothing, this can look steppy in console-timed moves.
To use a timing channel instead of console timing it is necessary to set the timing channel to th e desired value and set cue
and/or parameter time to zero. A combination of time controls can produce unexpected results. Refer to “Luminaire
Timing” on page 29 for more information.
Timing Channel Control: The luminaire uses the timing cha nnel value t o calculat e a smooth continu ous movement for a
given time and transition.
Console Timing: The Console calculates the time duration be tween the DMX increments to be sent for a given time and
transition.
Timing Channel Mapping:
Focus timing: Pan and Tilt
Color Timing: Cyan, Yellow, and Magenta.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
DMX Mapping
CYM Crossfade Color Mixing and Dimming
CYM Crossfade Color Mixing
Table 3-1: DMX Map For CYM Crossfade Color Mixing
% ValueDMX ValueAction
00Open (White)
100255Closed (Full
Dimming
Table 3-2: DMX Map For Dimmer
% ValueDMX ValueAction
00Closed
100255Open
Saturation)
Beam Control
Beam (Diffuser)
Table 3-3: DMX Map For Beam (Diffuser)
% ValueDMX ValueAction
00Narrowest (far focus)*
100255Widest (near focus)*
* Depending on lens used.
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Page 45
Luminaire Timing
Luminaire Timing Channel Information
Timing channel control improves the timed moves of certain groups of parameters. Three timing
channels are provided, one for Pan and Tilt, one for color parameters and one for beam parameters.
Timing channels support time values of up to six minutes.
Table 3-4: Channel Function / Timing Channel Relationship
OPERATION : LUMINAIRE TIMING
3
Channel Function
Focus TimeCo lor TimeBeam TimeInte nsity
Pan (Hi Byte/Lo Byte)
Tilt (Hi Byte/Lo Byte)
Color
Diffuser
Zoom (CD units only)
A timing value of zero is full speed. A time value of 100% (or 255 in DMX) causes the associated
parameter(s) to follow cue fade time (console time) rather than the timing channel.
Note: The particular storing syntax for your console, as well as instructions on how to write part cues,
can be found in the operation manual for that console.
To use these channels, you must:
Step1. Create the cue, including color and diffuser as required.
Step2. Decide which fixtures and which parameter groups will use timing channels.
Step3. Assign a value to the particular timing channel(s) you wish to use (for timing information
see chart on next page).
Step4. Set console timing (or cue fade time) for parameters and timing channels to zero seconds.
Timi ng Channel
Step5. Store cue.
Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in
the luminaire as the timing channel value is updated over time. Timing channel values and the final
destination of the parameters affected by the timing channel should always be sent in a zero count.
Timing channels can be set in either % or 0-255 (DMX) modes, with the following values assigned:
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Table 3-5: Timing Channels Map
% ValueDMX= Seconds
0Full Speed
10.2
20.4
130.6
40.8
251
61.2
71.4
381.6
91.8
4102
112.2
122.4
5132.6
142.8
6153
163.2
173.4
7183.6
193.8
8204
214.2
224.4
9234.6
244.8
10255
265.2
275.4
1 1285.6
295.8
306
12316.2
326.4
13336.6
346.8
357.0
14367.2
377.4
15387.6
397.8
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Page 47
OPERATION : LUMINAIRE TIMING
Table 3-5: Timing Channels Map (Continued)
% ValueDMX= Seconds
408
16418.2
428.4
17438.6
448.8
459
18469.2
479.4
19489.6
499.8
5010
205110.2
5210.4
5310.6
215411
5511
225612
5712
5813
235913
6014
246114
6214
6315
256415
6516
266616
6716
6817
276917
7018
287118
7218
7319
297419
7520
307620
7720
7821
317921
8021
8122
3
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Table 3-5: Timing Channels Map (Continued)
% ValueDMX= Seconds
328222
8323
338423
8523
8624
348724
8825
358925
9025
9126
369226
9327
379427
9527
9628
389728
9829
399929
10029
10130
4010230
10330
10431
4110531
10632
4210732
10832
10933
4311033
11134
4411234
11334
11435
4511535
11636
4611736
11836
11937
4712037
12138
4812238
12338
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Page 49
OPERATION : LUMINAIRE TIMING
Table 3-5: Timing Channels Map (Continued)
% ValueDMX= Seconds
12439
4912539
12639
12740
5012840
12941
5113041
13141
13242
5213342
13443
5313543
13643
13744
5413844
13945
5514045
14145
14246
5614346
14447
5714547
14647
14748
5814848
14949
5915049
15149
15250
6015350
15450
15551
6115651
15752
6215852
15952
16053
6316153
16254
6416354
16454
16555
3
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Table 3-5: Timing Channels Map (Continued)
% ValueDMX= Seconds
6516655
16756
6616856
16956
17057
6717157
17258
6817358
17458
17559
6917659
17759
17860
7017960
18065
7118165
18265
18370
7218470
18575
7318675
18775
18880
7418980
19085
7519185
19285
19390
7619490
19595
7719695
19795
198100
78199100
200110
79201110
202110
203120
80204120
205120
81206130
207130
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OPERATION : LUMINAIRE TIMING
Table 3-5: Timing Channels Map (Continued)
% ValueDMX= Seconds
208140
82209140
210140
211150
83212150
213160
84214160
215160
216170
85217170
218180
86219180
220180
221190
87222190
223200
88224200
225200
226210
89227210
228210
229220
90230220
231230
91232230
233230
234240
92235240
236250
93237250
238250
239260
94240260
241270
95242270
243270
244280
96245280
246290
97247290
248290
249300
3
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Table 3-5: Timing Channels Map (Continued)
% ValueDMX= Seconds
98250300
251310
99252310
253310
254310
100255Follows Cue Data
Control Channel Functions
The following control actions must be accomplished with zero time transition or with timing disabled.
Discrete values must be used and not manual controls such as faders or encoders.
Table 3-6: Control Channel Functions
Control
Channel
Function
Soft Reset3381 - 870
Lamp On*99 - 100249 - 2550
Lamp Off*66165 - 1710
Note: Remaining DMX values are for future use.
% ValueDMX Value
Control Channel Value
After
3 Secs
*For Arc and CD Models only.
To use control channel functions:
Step1. Select an action to be sent.
Step2. Set control channel value for desired action (for example, 84 for reset). Hold value for 3
seconds.
Note: A numerical keypad is required for sending values. An encoder or fader does not allow for a
“snap” value change, which is required to affect the control functions.
Step3. Set control channel value to zero. (This must occur without any scaling values. Action will
be voided if other values are detected between action value and zero.)
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Page 53
Updating Software
USB Download and Programming
To download files with a PC equipped with a Universal Serial Bus (USB) port, you need the
VARI❋LITE USB Luminaire Programming Kit (28.8500.0054). The USB Luminaire Programming
Kit can be ordered directly from your Authorized VARI❋LITE Dealer.
The VARI❋LITE USB Luminaire Programming Kit (28.8500.0054) includes:
•VARI❋LITE USB Upload Cable (25.9600.0001)
•USB Luminaire Programming Kit CD (87.8500.0002)
•
Instruction Sheet (02.8500.0100)
•VARI❋LITE carry bag (07.5044.0005)
Computer Requirements for the USB Luminaire Programming Kit
•PC running Windows 98, 2000, XP, or Vista. Although the USB Luminaire Programming kit
software is not directly compatible with Apple Macintosh® computers, it does run with some
Windows emulators.
OPERATION : UPDATING SOFTWARE
3
•In addition to Windows, your computer must be running IE 5.01 or later, and Microsoft.NET
Framework Version 3.5 (or later), which you can download from http://www.microsoft.com and
search for .NET Framework downloads.
•An available USB 2.0 port on the PC.
USB VLDownloader PC Program and .bin Luminaire Files
The USB VLDownloader program and current .bin files are available from the Product Downloads
page at www.vari-lite.com. Instructions for installing the USB VLDownloader program on your PC
are also available on the Product Downloads page. Use the USB VLDownloader program to transfer
updated versions of the luminaire operating software (.bin files) from your PC to the luminaires.
Note: Refer to instruction sheet 02.8500.0100 for detailed programming instructions for VARI❋LITE
luminaires.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Lists specific versions of
downloaded software (on PC)
Click to download specific software
version to connected luminaire(s)
Device Connection Status and
USB Downloader Controls
Click logo to go to
Vari-Lite web site
(internet connection
required)
Download History
Will show current
progress of download
Figure 3-3: VL Download Program Window
Transferring Software From Luminaire to Luminaire
It is possible to transfer specific software versions between luminaires. As in the case of installing new
software versions, multiple luminaires can be programmed at the same time if they are data linked
together (refer to “Connecting Data and Power” on page 19), however a maximum of 32 luminaires
can be updated at once.
Hardware Requirements
Data cables used in this process must have two twisted pairs and a shield. It is also recommended that
cables meet all other USITT DMX specification requirements. Refer to “Data Cables” on page 13.
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Page 55
OPERATION : UPDATING SOFTWARE
3
A DMX termination connector is used in this process. Refer to page 15 for more information regarding
the construction of this connector.
Master luminaire containing
software version to download
Data ThruData Thru
Figure 3-4: Software Transfer Setup
Transfer Procedure
This procedure is used to transfer software versions between luminaires.
Step1. At last luminaire, install DMX termination connector into DATA THRU XLR connector.
Step2. At master luminaire (first in chain) Menu Display, press [Menu].
Step3. Press [Up] / [Down] arrows until Fixture appears.
Step4. Press [Up] / [Down] arrows until Download appears. Press [Enter].
Step5. OK? will be displayed. Press [Enter] to a ccept.
Step6. Download will proceed. (Download will take 4-5 seconds.) The number of blocks displayed
will be less in a luminaire-to-luminaire download than in a PC-to-luminaire download for
the same software version.
Luminaire 1
requiring update
Luminaire 2
requiring update
DMX Termination Connector
Step7. Once download is complete, luminaire will automatically recalibrate. Once recalibration is
complete, reset (recalibrate again) luminaire.
Verify software version at luminaire:
Step1. At Menu Display, press [Menu].
Step2. Press [Up] / [Down] arrows until Fixture appears. Press [Enter].
Step3. Press [Up] / [Down] arrows until Version appears. Press [Enter].
The first half of the version will be displayed as a date (MM/DD/YY). For example, 03/18/03 (March 18, 2003).
Press [Enter] to display second half of version. This will be displayed as a time (HH:MM).
For example, 16.36 = 4:36 pm)
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Notes
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Page 57
CHAPTER 4.
Menu System
This chapter contains instructions for operating the luminaire using the Menu Display feature.
• Menu Operation
• Self Tests
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Menu Operation
What Is the Menu System?
The menu system is controlled by four buttons. These buttons function as follows:
Series 500 Menu Display
LCD Display
Menu Display
Softkeys - The menu has four softkey
buttons that change to accommodate
menu selection.
Figure 4-1: Menu Display Location
The menu offers four softkey button that change dy namically according to the menu selected at each
level. To enter the menu system, first press [Menu]. The functions displayed will be 1st level
functions. Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired
function appears in the display, press [Enter]. You are now at the 2nd level. Once again, press the [Up]
/ [Down] arrows to scroll through 2nd level functions. Press [Enter] to access 3rd level functions and
so forth. When the highest level for the function is reached, [Up] / [Down] arrows can be pressed to
select a value or select a toggle activation such as ON/OFF . Press [Enter] to store the value or select an
action. Some of the softkey buttons offered are:
[Menu] button Displays the menu, or if at first level, the current address. Can also enable menu to
exit a menu level.
[Enter] button Selects the current menu option or stores current data value.
[Up] arrow Scrolls menu options upward or increases current data value.
[Down] arrow Scrolls menu options downward or decreases current data value.
For example, the Address function has one sub-level: DMX. The Address function is a 2-level menu.
1st Level
2nd Level
* The arrows will have opposite functions if the luminaire is hung upside down in a hanging orientation (if the orientation is changed via the
menu selection feature). In other words, the arrow pointing downward always functions as down/decrease and the arrow pointing upward
always functions as up/increase regardless of the luminaire orientation.
4216 November 201002.9683.0001 0
Address
DMX (value xxx)
Page 59
MENU SYSTEM : MENU OPERATION
4
The menu system is a programmable set of commands used to configure, address, operate, and test the
luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel.
The menu system has seven main functions which are referred to as “1st level.” Within these main
functions, there can be up to four additional sub-functions (levels 2 thru 5), making five total levels.
To enter the menu system, first press [Menu]. The functions displayed will be 1st level functions.
Scroll through the 1st level functions by pres sing [Up] / [Down] arrows. Once the desired function
appears in the display, press [Enter]. You are now at the 2nd level. Once again, press the [Up] / [Down]
arrows to scroll through 2nd level functions. Press [Enter] to access 3rd level functions and so forth.
When the highest level for the function is reached, [Up] / [Down] arrows can be pressed to enter a
value or select a toggle activation such as On/Off. Press [Enter] to store the value or select an action.
For example:
1st Level
TestALL SEQRUN TEST
2nd Level3rd Level
Default State
The menu display’s default state during normal operation is to display the DMX address. After 10
seconds of inactivity at the display, it will change to the default state.
After longer periods of inactivity, the backlight in the menu display will switch to its off state. The
default state for this feature is 5 minutes, however, different time lengths can also be programmed. If
display turns off, always hit [Menu] to reactivate.
To program a different time length for menu off feature:
Step1. Press [Menu].
Step2. Press [Up] / [Down] arrows until Config (Configuration) appears. Press [Enter].
Step3. Press [Up] / [Down] arrows to access Display. Press [Enter].
Step4. Press [Up] / [Down] arrows to select either 30 Sec (30 seconds), 5 Min (5 minutes), 10
Min (10 minutes), or ON (on indefinitely). Press [Enter] to set.
Shortcuts
A few button combinations are provided as shortcuts for frequently used menu functions. These
shortcuts are as follows:
•Pressing [Enter] and [Up] at the same time = Lamp On (Arc fixtures only)
•Pressing [Enter] and [Down] at the same time = Lamp Off (Arc fixtures only)
•Pressing [Menu] and [Up] at the same time = Recalibrate
•Pressing [Menu] at Power up interrupts calibration. See “Program Starting Address Without
Calibrating Luminaire” on page 22 for more information.
•Pressing [Menu] and [Down] at the same time = flips display (when auto orientation is off).
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Menu System Overview
The following is a graphic representation of the entire menu system.
Address
Setup
Configure
DMX
value (1 thru 512)
Lamp
Type
Lamp
Pan/TiltMovement
Display
Reset Def
CHG LUMID
Fan Mode
Mode
Arc575W* Lamp?
Dimmer
EXTERNAL
100V
Power
Power
Up
Lamp
Levels
Lamp Hours
Reset Hrs
Warning Hrs
Dimmer Curves
Speed
OFF Times
Disp Tilt
Extended
16 Bit
8 Bit
700W Lamp?
CD Lamp?
230V
120V
ON*
OFF*
Lamp ON*
Lamp OFF*
Cal ON*
Normal
Lamp Saver
Turbo*
OK?
Value (Arc Only)
Mode A
Mode B
OK?
#
Auto
*Inactive if Dimmer
Off
Selected
CNFRM CD?
# of hours
Linear
Square Law
JATET A
JATET B
Enable
Disable
ON
30 Sec
5 Min
10 Min
Tilt Auto
Display
Display
CNFRM 575?
Set Level
CNFRM 700?
Set Level
Test
Normal
Turbo
Lamp Saver
Normal
Lamp Saver
All Seq
Pan/Tilt
Pan
Tilt
Dimmer
Diffuser
Cyan
Yellow
Magenta
Encoder
Fans
Temp
Manual
Note: Manual Mode is disabled if
DMX present
Tilt 2
Dimmer 2
Dimmer 3
Diffuser 2
Diffuser 3
Cyan 2
Cyan 3
Yellow 2
Yellow 3
Magenta 2
Magenta 3
Tilt
(Fan Level 0 = Off to 7 = Fastest)
LVS Temp
MCB Temp
(Reads in
Pan
Tilt
Dimmer
Diffuser
Cyan
Yellow
Magenta
Pan 1
Pan 2
Tilt 1
Dimmer 1
Diffuser 1
Cyan 1
Yellow 1
Magenta 1
Pan
1
7
o
C)
value
value
value
value
value
value
value
DataChan XXXdata
Pan/Tilt
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Swap
Inv Pan
Inv Tilt
ON
OFF
ON
OFF
ON
OFF
Fixture
Status
ReCal
Lum Id
Version
Fixt Hrs
Download
scrolls errors or displays OK
OK?
#
XX/XX/XX
# of hours
OK?
Page 61
MENU SYSTEM : MENU OPERATION
Menu System Functions
Table 4-1: Menu System Chart
1st Level2nd Level3rd Level4th Level5thLevel
Address
DMX Address
SetUp
Luminaire Set Up
XXX Address value
Lamp T ypeArc575W* LAMP? /
Dimmer
CNFIRM 575?
700W LAMP? /
CNFIRM 700?
CD Lamp? /
CNFIRM CD?
External External Dimmer
230V Internal Dimmer
Voltage Setting (For use
with the Internal 230V
IGBT Dimmer Only)
120V Internal Dimmer
Voltage Setting (For use
with the Internal 120V
IGBT Dimmer Only)
100V Internal Dimmer
Voltage Setting (For use
with 120V IGBT Dimmer
Only)
Normal
Turbo
Lamp Saver
Normal
Lamp Saver
4
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Table 4-1: Menu System Chart (Continued)
1st Level2nd Level3rd Level4th Level5thLevel
Configure
System
Configuration
Lamp Lamp Options
* These lamp options are inactive
(disabled) if external dimmer is
selected in SetUp.
Pan/Tilt Pan and Tilt OptionsMovement Position RecoveryEnable Enable
Display Display IlluminationOFF Times Display stateON ON indefinitely
Reset Def Reset Default ValuesOK?
ChgLumID Change Lum ID### Set Number
Fan Mode Fan OperationAuto Fans operate normally
Power * Lamp Power
(arc only)
Power Up * Lamp Power-up
State
(arc only)
Lamp Levels * Lamp Drive
Selection
(depends on Lamp Type
chosen in Setup)
Lamp Hour Lamp Hours
Used (arc only)
Reset Hrs Reset Lamp Hour
Counter (arc only)
Warning Hrs Lamp Hour
Progress Bar (arc only)
Dimmer Curves Dimmer
curve set up
(tungsten only)
(arc curve is linear and
determined by mechanical
dimmer wheel)
Speed Two operational speed
settings
DISP TILT Display orientat ionTilt Auto Auto orientation
DataChan XX DMX ChannelXXXX Data
Pan/Tilt Pan/Tilt OptionsSwap Swap Pan & TiltON
Re-Cal RecalibrateOK?
Lum Id Luminaire IDXXXX. Luminaire ID Number
Version Software VersionXX/XX/XX Version Date
Fixt Hrs Fixture Hours On
(powered)
Download Download Program to
Luminaires
Pan Pan MotorXXXX Data
Tilt Tilt MotorXXXX Data
Dimmer * DimmerXXX Data
Diffuser Diffuser XXX Data
Cyan Cyan Color XXX Data
Yellow Yellow ColorXXX
Magenta Magenta ColorXXX Data
extended 16 bit mode
16 Bit Operates in standard
16 bit mode
8 Bit Operates in 8 bit mode
OFF (default)
InvPan Invert PanON
OFF (default)
InvTilt Invert TiltON
OFF (default)
or displays OK
XXXX Hours
OK?
Data
4
* = Inactive/Disabled when "External" Dimmer setting is selected. "Turbo" = 575W only (now discontinued).
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Table 4-1: Menu System Chart (Continued)
1st Level2nd Level3rd Level4th Level5thLevel
Test **
System Test
* = Inactive/Disabled when "External" Dimmer setting is selected.
** Refer to “Diagnostic Tests” on page 53 for more information.
ALL SEQ Sequence Through All
Tests
Pan/Tilt Pan/TiltRunTest
Pan PanPan 1
Tilt TiltTilt 1
Dimmer DimmerDimmer 1
Diffuser DiffuserDiffuser 1
Cyan Cyan Color SystemCyan 1
Yellow Yellow Color SystemYellow 1
Magenta Magenta Color SystemMagenta 1
Encoder Encoder (Allows hand
movement to check values)
Fans Fans TestValue 1 (slow) to 7 (fastest)
Temp TemperatureLVS Temp Low Voltage
RunTestPress [Menu] to stop tests
Pan 2
Tilt 2
Dimmer 2
Dimmer 3
Diffuser 2
Diffuser 3
Cyan 2
Cyan 3
Yellow 2
Yellow 3
Magenta 2
Magenta 3
PanValue Displays encoder
TiltValue Displays encoder
Supply temperature
MCB Temp Main Control
Board temperature
value
value
Value Displays
temperature in
Value Displays
temperature in
o
C
o
C
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MENU SYSTEM : MENU OPERATION
4
Function Definitions
Each menu item is listed in the first column by its display abbreviation. The abbreviations appear in
alphabetical order as opposed to their position in the menu display sequence for easy reference.
Table 4-2: Menu Function Definitions
DisplayDefinitionPurpose
10Min
100V230V IGBT Dimmer
120v120V IGBT Dimmer
230v230V IGBT Dimmer
30sec30 SecondsSets Menu Display to automatically shut off after 30 seconds of non-use.
5Min5 MinutesSets Menu Display to automatically shut off after 5 minutes of non-use.
AddressAddressAccesses functions for setting luminaire starting address in DMX (DMX) controlled
ALL SEQAll SequencePerforms all tests in sequential order.
Cal ONOn after CalibrationConfigures arc luminaire so that lamp will strike after calibration procedure is com-
CDCD LampSelects to CD Lamp Setting (VL550CD models only)
Chan XXDMX ChannelSpecifies DMX channel for display of current data value.
ChgLu-
mID
ConfigureSystem
CyanCyan Color SystemSpecifies Cyan color system for manual control (Manual) or for testing (Test).
DataDMX DataAccesses function for displaying DMX data by channel number and type. Also refer-
DiffuserDiffuserSpecifies diffuser function for manual control (Manual) or for testing (Test).
DimmerDimmerSpecifies dimmer function for manual control (Manual) or for testing (Test).
Dimmer
Curves
DisableDisableDisables a function.
DisplayDisplay IlluminationAccesses options for Menu Display on and off times.
DMXDMXAccesses functions for setting DMX mode or pan/tilt options.
DownloadDownloadDownloads program to luminaires.
EnableEnableEnables a function.
EncoderEncodersAccesses pan or tilt encoder for diagnostic testing (Test).
ExternalExternal DimmerSets luminaire to operate with an external dimmer.
Fan ModeFan ModeSets the luminaires to operate normally (Auto -fans engage when preset thermal
FansFan SpeedTests luminaire’s fan speed (0 = off to 7 = fastest).
10 MinutesSets Menu Display to automatically shut off after 10 minutes of non-use.
(DIMMER) setting - for setting/identifying the internal IGBT dimmer to 100V (For use
Setting
Setting
Setting
Change the luminaire
ID number
Configuration
Dimming Curve
Selection
with the Internal 120V IGBT Dimmer Only)
(DIMMER) setting - for setting/identifying the internal IGBT dimmer to 120V (For use
with the Internal 120V IGBT Dimmer Only)
(DIMMER) setting - for setting/identifying the internal IGBT dimmer to 230V (For use
with the Internal 230V IGBT Dimmer Only)
systems.
plete.
Allows access to change or set the luminaire ID number.
Accesses functions for setting lamp start up, pan/tilt, Menu Display, changing
luminaire ID, and resetting luminaire default values.
ences DMX address.
Specifies dimmer curve selection (Linear, Square Law, JATET A, or JATET B).
limits are surpassed) or off (
Off).
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Table 4-2: Menu Function Definitions (Continued)
DisplayDefinitionPurpose
FAILTest FailIndicates that sensor test has failed.
Fixt HrsFixture HoursDisplays total number of hours luminaire has been powered on.
FixtureFixtureAccess luminaire specification information such as software version, along with sta-
tus information and download function.
InvPanInvert PanReverses pan action for special focus requirements.
InvTiltInvert TiltReverses tilt action for special focus requirements.
JATET AJATET A Dimming
Curve
JATET BJATET B Dimming
Lamp
Saver
Lamp
Type
Lamp
OFF
Lamp ON
Lamp
Hours
Linear
LumIdLuminaire IDDisplays unique ID number for the luminaire.
MagentaMagenta Color Sys-
ManualManual
Mode APan/Tilt OperationSelects increased responsiveness mode to Pan/Tilt DMX commands.
Mode BPan/Tilt OperationSelects normal responsiveness mode to Pan/Tilt DMX commands.
Move-
ment
NoProgNo ProgramIndicates that there is no software present in the luminaire.
NormalNormalSets lamp input drive level to normal drive.
OFFOffTurns off a function.
OKOkayIndicates that luminaire is ready to accept commands.
OK?Okay?Prompt for pressing [Enter] before an action is executed.
ONOn IndefinitelySets Menu Display to stay on until programmed otherwise (Display), turns on a
Pan/TiltPan/TiltAccesses pan and tilt options for DMX function, system configuration, and testing.
PanPanSpecifies pan function for manual control (Manual) or pan encoder for testing (Test).
PASSTest PassIndicates that sensor test has passed.
PowerLamp PowerAccesses function to turn lamp on or off.
Power UpLamp Power UpAccesses options for lamp power up: on, off, or after calibration.
Curve
Lamp Saver Drive
Option
Lamp OptionsFor accessing lamp options and configuration (Config) or for Setup to set lamp type.
Lamp OffConfigures arc luminaire to douse lamp on manual command. (Arc and CD models
Lamp OnConfigures arc luminaire to strike lamp on manual command. (Arc and CD models
Lamp HoursDisplays total number of lamp operating hours. (Arc and CD models only)
Linear Dimming
Curve
tem
Commands
MovementEnables and disables pan and tilt movement and auto-correction.
Selects JATET A (Japanese dimming standard) dimmer curve operation.
Selects JATET B (Japanese dimming standard) dimmer curve operation.
Sets the luminaire to decreased lamp drive to prolong lamp life.
only)
only)
Selects Linear dimmer curve operation.
Specifies Magenta color system for manual control (Manual) or for testing (Test).
Accesses functions for controlling luminaire mechanisms and timing by entry of an
absolute data value.
function, or turns on a menu item.
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MENU SYSTEM : MENU OPERATION
Table 4-2: Menu Function Definitions (Continued)
DisplayDefinitionPurpose
Re-calRecalibrateRecalibrates luminaire.
Reset DefReset DefaultResets default system configuration values.
Reset HrsReset Lamp InfoResets lamp hour counter. For use when new lamp is installed.
RunTestRun TestIndicates that a system test is in progress.
SetUpLuminaire Set UpFor selecting which color type (Standard or Pastel) and lamp used in luminaire.
Square
Law
StatusStatus/Error DisplayProvides the status of the fixture (Fixture) and any error messages.
SwapSwapSwaps pan and tilt functions for special focus requirements such as moving mirror
TempTemperatureDisplays the temperature at the LVS (Low Voltage Supply) or MCB (Main COntrol
TestSystem TestsAccesses diagnostic tests for luminaire’s mechanisms.
TiltTiltSpecifies tilt function for manual control (Manual) or tilt encoder for testing (Test).
VersionSoftware VersionDisplays current software version by date (XX/XX/XX).
Warning
Hrs
YellowYellow Color SystemSpecifies Yellow color wheel for manual control (Manual) or for testing (Test).
Square Law Dimming
Curve
Lamp usage hours
(progress bar)
Selects IES standard sine-wave type dimmer curve operation.
mechanisms.
Board) in degrees C.
Selects the amount of hours to be displayed by the lamp hour usage progress bar.
Note, this is for quick reference only - for actual lamp hours, see
Lamp Hours.
4
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Self Tests
Running Parameter Tests
The luminaire is capable of running self tests by using the TEST menu functions. For complete details
and values for each test refer to “Diagnostic Tests” on page 53.
When running tests on multiple luminaires, a DMX termination connector is required at the last
luminaire in the link. (Refer to page 15 for more information regarding the construction of this
connector.)
Note: There is a known issue with all versions of code for the Series 550 W ash Luminaire concerning
the “Test” menu options. Issues arose when running a test from one Series 550 Wash Luminaire to
multiple Series 550 Wash Luminaires (of a different type) across the VL550 Wash platform. To
alleviate this, when testing in groups, only test same Lamp T ype luminaires (for example: VL550 wash
[120V/1200W tungsten] wash with other VL550 wash [120V/1200 W tungsten] lights, etc.). The issue,
described above, does not pose any problems when operating Series 550 Wash Luminaires during
normal operation under DMX control.
Master luminaire containing
software version to download
Data Thru
Luminaire 1
requiring update
Luminaire 2
requiring update
Data Thru
DMX Termination Connector
Figure 4-2: Test Setup
To run tests:
Step1. Press [Menu].
Step2. Press [Up] / [Down] arrows until Test appears. Press [Enter].
Step3. Use [Up] / [Down] arrows to select a parameter to test. Refer to “Menu System Functions”
on page 45 for a complete list of test parameters which can be chosen.
Step4. Press [Enter] to run test.
Step5. Press [Menu] to stop test at any time.
Note: Connected luminaires may not respond on the first action (may delay) of the master luminaire.
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MENU SYSTEM : SELF TESTS
4
Movement Disable
The Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any
position for testing without movement occurring. In order to regain full control of the luminaire,
Movement will need to be enabled after testing.
Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that are
linked.
To set movement option:
Step1. Press [Menu].
Step2. Press [Up] / [Down] arrows until Config appears. Press [Enter].
Step3. Press [Up] / [Down] arrows until Pan/Tilt appears. Press [Enter].
Step4. Movement will be displayed. Press [Enter].
Step5. Use [Up] / [Down] arrows to select Enable or Disable. Press [Enter] to select.
Diagnostic Tests
The following diagnostic tests are available in the test menu.
Test Descriptions
All Seq.................Tests all functions in sequential order.
Pan/Tilt................ Tests different pan and tilt movements.
Pan......................Tests different pan movements.
Tilt ....................... Tests different tilt movements.
Dimmer................ Tests different dimmer operation.
Diffuser................ Tests diffuser movement.
Cyan....................Tests Cyan color wheel movements.
Yellow.................. Tests Yellow color wheel movements.
Magenta.............. Tests Magenta color wheel movements.
Encoder...............Disables pan and tilt and displays encoder value.
Fan...................... Tests fan level (speed 1 to 7, 7 is fastest).
Temperature........ Displays LVS or MCB temperatures (in
o
C).
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Notes
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Page 71
APPENDIX A.
Maintenance
This appendix provides instructions for performing routine maintenance which may be necessary
during the life of the luminaire.
• Equipment Handling
• Routine Maintenance
WARNING: All maintenance procedures are to be performed with power removed from the
luminaire. Never remove covers or open front lens or backcap assemblies while lamp is in
operation.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Equipment Handling
Below are some basic tips and information on handling luminaires and their associated components.
Locations/Use
VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture (including,
but not limited to, fog machines, misters, etc.,) may damage luminaire.
Lamps
Servicing
•When handling a lamp, hold it by the ceramic base while wearing cotton gloves or finger cots. Do
not touch the glass envelope (bulb). If you touch the glass with bare fingers, immediately wipe off
any fingerprints with isopropyl alcohol.
•Use care when opening and closing the rear castings (or covers) of luminaires and cleaning
reflectors. Any jarring can undo the optical alignment of the lamp.
Heat
On Forced Air Cooled Units
•When lamps are lit, the interior of the luminaires becomes very hot. To aid in the airflow
circulation within the luminaires, after dousing the lamps, wait ten minutes before removing power
to the luminaires. This will provide enough time for the equipment fan to cool off the unit.
On Natural Convection Cooled Units
•When lamps are lit, the interior and exterior heatsink of the luminaires becomes very hot.
Naturally convection cooled units require longer to fully cool before being handled. Users should
wait until the unit is cool to the touch before servicing or handling.
Lamp Life
•When operating arc lamps, allow luminaires to operate for at least 3 minutes. It takes about 3
minutes for the fill components (mercury and halogen-metal compounds) in the lamp tubes to
vaporize completely. If the lamps are switched off earlier than 3 minutes, the fill components are
partially vaporized. The inadequately vaporized fill components and the electrode material
(tungsten) are deposited in the areas of the lamp tubes that have remained cool. As a result, the
lamp tubes blacken prematurely and reduce the service life of the lamps.
•If system will be unattended for more than two hours, luminaire lamps should be doused. Standby
mode should not be used for more than two hours.
•When the lamp is struck, the luminaire should be maintained in a horizontal position when not in
use.
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TROUBLESHOOTINGAND MAINTENANCE
A
•For arc lamp luminaires, heads should be tilted horizontal before starting lamps. Lamps generate
light by an electrical discharge arc, whereby the electrons from two electrodes excite the fill
components to give off light. Because of the alternating current “position”, the electrons are
alternately given off by the two electrodes. When a lamp is set in a vertical position, the halogenmetal compounds, which determine the color temperature of the lamp, collect at the top end of the
glass envelope. When the lamp is started, color deviations occur since the concentration of halogen
compounds is greater around the top electrode than the bottom electrode. In addition, the fill
components that are difficult to vaporize congeal around the bottom electrode, thereby reducing
lamp life.
Solid State Electronics
Electrostatic Discharge (ESD)
Electrostatic discharge (ESD) presents a significant danger to solid state electronic components
(semiconductor devices and PC board assemblies). Static electricity can build on a variety of common
objects (including people) simply by handling or moving. ESD rarely resu lts in immediate failure of a
component, but shows up later as an intermittent problem or severely reduces the life of the
component. All VARI❋LITE equipment uses solid state electronics and appropriate precautions to
protect them should be observed when servicing.
Printed Circuit Boards (PCBs)
All PC boards should be shipped in electrostatic shielding bags. When handling PC boards or
components, devices such as conductive mats and conductive wrist straps should be used whenever
possible. If these precautionary devices are not available, handling of PC boards and components
should be avoided.
CAUTION: Black foam (used to package solid state electronics) should never be used for packing
batteries or put in contact with PC boards which contain batteries.
02.9683.0001 016 November 201057
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Routine Maintenance
Lamp Replacement
To remove and replace lamp:
Step1. Remove power from luminaire.
WARNING: Lamps will be extremely HOT after operation. Allow lamp to cool before replacing.
Step2. Set the luminaire head horizontally.
Step3. Engage service tilt lock to secure luminaire head in horizontal position to access heatsink
latch.
Step4. As shown in Figure A-1, at heatsink assembly, open latch and swing open back of luminaire.
CAUTION:
Ensure lamp is seated
straight in socket before
re-installing backcap.
Heatsink
Assembly
Latch
Lamp
Figure A-1: Replacing Lamp
WARNING: Wear cotton gloves or other covering while servicing lamp. Touching lamp glass with
bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If required, use
alcohol and soft, lint-free cloth to thoroughly clean glass portion of lamp.
Step5. Remove lamp by pulling straight out of socket.
Step6. Carefully clean reflector with soft, lint-free cloth to remove dust and other debris.
Step7. Install lamp by pressing firmly into socket. Ensure lamp is fully seated in socket with base of
lamp against socket base.
Step8. Close and re-latch back of luminaire.
Step9. Disengage service tilt lock to allow luminaire head to move freely.
Step 10. Power luminaire and test.
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TROUBLESHOOTINGAND MAINTENANCE
Front Glass R eplacement (VL550 / VL550D Models
Only)
WARNING: Remove power from luminaire before performing maintenance.
Step2. At front ring assembly, open latch and swing open.
Front Ring
Assembly
Head Assembly
Hinge Latch
Figure A-2: Replacing Front Glass
CAUTION: W e ar thick, protective g loves or o ther prot ective cove ring while ha ndling front lens. The
lens is extremely fragile and can break if too much force is applied. If dirty, clean with isopropyl
alcohol and a soft, lint-free cloth.
Front Lens
Step3. At front ring assembly, carefully press front side of lens inward with thumbs while holding
ring with fingers until glass is free of holder. Remove lens.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
WARNING: For VL550 and VL550D Wash luminaires, Clear and Stipple lenses may be installed
curve in (concave) and all Lenticular (8-Row, 10-Row, and 12-Row) and Buxom lenses must be
installed curve out (convex).
Step4. Position new glass in front ring assembly. Be sure glass is fully and properly seated into
rubber ring. See Table A-1, “Lens Mounting Orientation,” below.
VL550 and VL550D Wash Luminaires Lens Orientation
Clear LensConcave or Convex
Stipple LensConcave or Convex
8-Row LensConvex Only
10-Row LensConvex Only
12-Row LensConvex Only
Buxom LensConvex Only
Note: Concave = Bubble In / Convex = Bubble Out
Table A-1: Lens Mounting Orientation
Step5. Close and latch front ring assembly.
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TROUBLESHOOTINGAND MAINTENANCE
A
Zoom Array Assembly Removal and Lens Installation
(VL550CD Models Only)
In the event you wish to remove the Zoom Array Assembly and install one of the six optional lenses
(see "Parts:" list below), this procedure explains how to remove the entire zoom array assembly, install
a required front ring assembly (to accommodate the lens) and the lens itself.
WARNING: Remove power from luminaire before performing this procedure.
Parts:
FRONT RING ASSEMBLY (Vari-Lite Part number: 21.9685.0380, sold separately)
as needed (note, all lenses are sold separately):
GLASS, FRONT, CLEAR (Vari-Lite part: 42.9685.0201)
GLASS, FRONT, STIPPLE (Vari-Lite part: 42.9685.0207)
GLASS, FRONT, MED. FLOOD 8-ROW LENT (Vari-Lite part: 42.9685.0203)
GLASS, FRONT, MED. FLOOD 10-ROW LENT (Vari-Lite part: 42.9685.0206)
GLASS, FRONT, MED. FLOOD 12-ROW LENT (Vari-Lite part: 42.9685.0204)
GLASS, FRONT, VERY WIDE FLOOD - BUXOM (Vari-Lite part: 42.9685.0205)
To remove and replace front glass:
Step1. Remove power from luminaire. If necessary, allow unit to completely cool before
proceeding.
Step2. Luminaire should be placed on a steady, flat surface on sitting on upper enclosure.
Step3. At head assembly, unlatch front lens array assembly as shown in Figure A-3.
Upper Enclosure
Head Assembly
Front Lens Array
Assembly Hinge
Front Lens Array
Hinge Latch
Front Lens Array
Figure A-3: Zoom Array Assembly Removal
Step4. At rear side of lens array assembly, carefully disconnect each cable to lens array motors.
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Front Lens Array Assembly Pivot / Hinge Screws
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
WARNING: Do not cut motor cables or wiring harness in luminaire!
Step5. At front lens array hinge, using a flat screwdriver , carefully remove two pivot / hinge screws
securing front lens array to luminaire head. Set front lens array aside on a protective surface.
For future use, be sure to wrap front lens array assembly in appropriate protective material.
Note: It is important to follow the next step carefully before installing a front lens.
Step6. Store and dress motor cables as follows:
a. At luminaire head, remove top head cover (as indicated in Figure A-4) by removing two
(or four, depending on production date) 6-32x1/4" PPB SEMS screws. Set aside.
ews.
Top Head Cover
Head Assembly
Figure A-4: VL550CD Luminaire Head Cover
b. Find a suitable location to secure cables (using a tie wrap) away from all moving
mechanisms in luminaire.
c. Carefully pull motor cables into head assembly and secure. Be sure to cut tie wrap end
after securing cables so it does not interfere with moving mechanisms.
d. Reinstall head cover.
Step7. At luminaire head assembly, install front ring (Vari-Lite part number 21.9685.0380) using
two pivot / hinge screws removed in Step 5. Note, install front ring assembly before
installing front lens.
a. As illustrated in Figure A-5, position front ring assembly over luminaire head hinge.
b. Insert pivot / hinge screws through front ring assembly through luminaire head hinge.
Tighten screws.
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TROUBLESHOOTINGAND MAINTENANCE
A
.
Detail
Note, bottom of
pivot/hinge screw
goes into top screw
when installed in
hinge.
Head Assembly
Pivot / Hinge Screws
(see detail)
b
a
Front Ring
Assembly
Figure A-5: VL550CD Front Lens Assembly Installation
CAUTION: W e ar thick, protective g loves or o ther prot ective cove ring while ha ndling front lens. The
lens is extremely fragile and can break if too much force is applied. If dirty, clean with isopropyl
alcohol and a soft, lint-free cloth.
Step8. Install front lens as follows:
a. Any lens must be installed CONVEX (bubble side out, away from luminaire head
assembly).
Note: Front lens ring assembly contains a rubber gasket. Be sure gasket is properly seated in front
ring before installing lens and is not damaged in next step.
b. Carefully press rear side of lens towards front ring with fingers until glass is securely in
place.
Front Lens
Front Ring
Assembly
Figure A-6: Front Lens Installation
Step9. Clean front and rear of lens (if required).
Step 10. Close front ring assembly and latch. Luminaire is ready for use.
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Cleaning Optical Lenses and Filters
WARNING: Remove power from luminaire before performing maintenance.
WARNING: Acetone is a harsh cleaning agent and solvent. Acetone is very flammable. Please handle
acetone according to manufacturer’s safety instructions and precautions.
The front lens, optics/color filters, and reflector may require cleaning after extended use.
•FRONT LENS: Use a isopropyl alcohol with a soft, lint-free cloth to clean the front lens.
•OPTICS/COLOR FILTERS: Use Acetone or Isopropyl Alcohol along with a soft, lint-free cloth to
clean the optics/color filters.
•REFLECTOR: Use Acetone or Isopropyl Alcohol along with a soft, lint-free cloth to clean the
reflector.
CAUTION: Do not continuously rub color filters or reflector - it may damage or remove the optical
coating.
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APPENDIX B.
Technical Specifications
Mechanical
Color
Enhanced DICHRO❋TUNE
mechanism featuring independent blue, amber,
and magenta color control capable of smooth,
timed color crossfades or changes.
Pastel (Dichroic Glass) Option:
As an option, all versions of the VL550 wash
luminaire are available with “pastel” or lighter
colored cyan and magenta color filters. VL550
wash luminaires fitted with pastel-colored
dichroic glass maintain the electrical
specifications of the standard version of the
VL550 wash.
radial color changing
VL550 Wash
VL550D Wash
VL550CD Wash
Intensity Control
•VL550 and VL550D models offer an optional integral dimmer or may be dimmed with a
customer supplied external dimmer.
•VL550CD models are supplied with an internal mechanical douser.
Beam Control
•In VL550 and VL550D models, a selection of six, easily interchangeable front lenses provide a
variety of beam size and shape options. In the VL550 and VL550D fixtures, an internal,
variable diffuser mechanism provides additional beam control. With stipple lens in place and
adjustment of diffusion, beam angle is capable of variance from 8-24°.
•The VL550CD contains a patented zoom optical system with continuously variable field angle
from approximately 22° to 80°.
Pan and Tilt
Smooth, time-controlled continuous motion by way of a three-phase stepper motor
system. Range: Pan - 540° , Tilt - 270°.
Pan/Tilt Accuracy
0.3° resolution.
Weight
•VL550: 43 lbs (19.5 kg)
•VL550D: 48 lbs. (21.8 kg)
•VL550CD: 55 lbs. (24. 9 kg)
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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL
Precision glass reflector with dichroic cold mirror coating.
Lens and Lens Options
•VL550 and VL550D models: Factory lens is a stipple. Accepts standard Par 64 cover lenses
(optional - Clear, 8-Row Lenticular, 10-Row Lenticular, 12-Row Lenticular, and Buxom).
•VL550CD models have a patented zoom optical system with continuously variable field angle from
approximately 22° to 80°.